2012 Arctic Cat all 2 & 4-stroke Snowmobiles Service Manual AC 120 Bearcat F-1100 F5 F-800 F570 M-1100 M-800 Sno Pro T570 TZ1 XF-1100 XF-800 High Country LXR Turbo HCR 50th Anniversary XT
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This service manual covers the comprehensive range of 2012 snowmobiles, including popular models such as the AC 120, Bearcat series, F-Series, M-Series, Sno Pro, T 570, TZ1, and XF-Series. The brand has a strong legacy in the snowmobile industry, known for its performance-oriented engineering and innovative features. This manual is designed to support the diverse lineup of 2012 models, which featured advancements in chassis design and engine technology across various segments, from trail performance to deep snow exploration and utility applications. This 469-page service manual provides detailed, step-by-step instructions, diagnostic support, and troubleshooting guidance for all major systems, including engine top-end, lubrication, fuel, cooling, drivetrain, chassis, brakes, suspension, and electrical components. It covers periodic maintenance, fluid changes, filter replacements, engine rebuilds, transmission overhauls, and electrical system repairs. With detailed diagrams, illustrations, torque specifications, and special tool identification, this manual is an essential resource for DIY mechanics, owners, and professional technicians to effectively maintain and repair their 2012 snowmobiles. 🏷️ Basic Information Identification Make: Arctic Cat Model: All 2 & 4-stroke Snowmobiles Year: 2012 Codes Manual Product Name: 2012 Arctic Cat all 2 & 4-stroke Snowmobiles Service Manual AC 120 Bearcat F-1100 F5 F-800 F570 M-1100 M-800 Sno Pro T570 TZ1 XF-1100 XF-800 High Country LXR Turbo HCR 50th Anniversary XT PDF Download 👋 Introduction Market Position Target Audience: DIY mechanics, snowmobile owners seeking to perform maintenance and repairs, service technicians Segment Focus: Targets the performance and utility snowmobile segments, covering a broad spectrum of rider needs from trail riding to deep snow exploration and utility work. Competitive Analysis Value Proposition: Provides comprehensive repair information, enabling cost savings on dealer labor and empowering owners with self-sufficiency. Offers instant download, eliminating shipping costs and delays. Key Features Manual Benefits: Extensive model coverage for the 2012 Arctic Cat snowmobile lineup, detailed procedural guidance, diagnostic support, and visual aids. Searchability: Digital PDF format allows for quick keyword searches within the document, enhancing efficiency in finding specific information. 📋 Manual Details Coverage Areas Applicable Models: AC 120, Bearcat 570, Bearcat 570 XT, Bearcat Z1 XT, Bearcat Z1 XT GS, Bearcat Z1 XT Limited, F-1100 LXR, F-1100 Sno Pro, F-1100 Sno Pro 50th Anniversary, F-1100 Sno Pro Limited, F-1100 Turbo LXR, F-1100 Turbo Sno Pro, F-1100 Turbo Sno Pro 50th Anniversary, F-1100 Turbo Sno Pro Limited, F5 LXR, F570, F-800 LXR, F-800 Sno Pro, M-1100 153, M-1100 153 Sno Pro, M-1100 153 Sno Pro 50th Anniversary, M-1100 153 Sno Pro Limited, M-1100 Turbo Sno Pro 162 50th Anniversary, M-1100 Turbo 153, M-1100 Turbo 162 HCR, M-1100 Turbo 162 Sno Pro, M-1100 Turbo Sno Pro 162 Limited, M-800 153, M-800 153 HCR, M-800 153 Sno Pro, M-800 162 Sno Pro, Sno Pro 500, T 570, TZ1, TZ1 LXR, TZ1 Turbo LXR, XF-1100 LXR, XF-1100 Sno Pro, XF-1100 Sno Pro 50th Anniversary, XF-1100 Sno Pro Limited, XF-1100 Turbo LXR, XF-1100 Turbo Sno Pro, XF-1100 Turbo Sno Pro 50th Anniversary, XF-1100 Turbo Sno Pro High, XF-1100 Turbo Sno Pro Limited, XF-800 LXR, XF-800 Sno Pro, XF-800 Sno Pro High Country Page Count Total Pages: 469 Manual Type Type: Service Manual Language Language: English Format Format: PDF Download (within a Zip file) 📖 Manual Coverage Systems Covered Engine Systems: Engine Top End, Engine Lubrication System, Crankshaft/Crankcase, Fuel System, Cooling System Drivetrain Systems: Transmission, Track Chassis Systems: Body, Brakes, Suspension, Steering, Frame, Chassis and Engine Electrical System Electrical System Component Details: Wiring diagrams, component identification, and troubleshooting procedures for all electrical systems including lighting, ignition, charging, and accessories. Bodywork And Plastics: Includes procedures for removing and installing body panels, hoods, and associated trim for access and repair. Procedures Included Maintenance Procedures: Periodic Maintenance, Fluid Changes, Filter Replacements, Lubrication Repair Procedures: Engine Rebuilds, Transmission Overhaul, Brake Service, Suspension Component Replacement, Electrical Troubleshooting and Repair Engine Assembly Disassembly: Step-by-step procedures for complete engine teardown, inspection, cleaning, machining recommendations, and reassembly. Suspension Alignment And Adjustment: Instructions for ski alignment, shock absorber servicing, and track alignment checks. Steering System Repair: Detailed guidance on tie rod ends, steering post, and handlebar component servicing. Shock ABSorber Rebuild: Instructions for disassembling, cleaning, inspecting, and reassembling front and rear shock absorbers, including oil and gas charging procedures where applicable. Track And Skid Frame Service: Detailed steps for track removal and installation, bearing inspection and replacement, and skid frame component servicing. Track Tension Adjustment: Step-by-step instructions for proper track tensioning to ensure optimal performance and longevity. Technical Depth Diagnostic Capabilities: Diagnostics, Troubleshooting, Fault Code Interpretation (where applicable) Documentation Style: Detailed Diagrams, Illustrations, Photos, Exploded Views, Step-by-Step Instructions Torque Specifications: Includes critical torque values for engine components, fasteners, and chassis connections to ensure proper assembly and safety. Special Tools: Identifies and describes the use of specialized tools required for specific repair and maintenance procedures. Wiring Diagrams: Includes comprehensive, model-specific wiring diagrams essential for electrical troubleshooting. Schematics And Diagrams: Provides numerous schematics,...
This service manual covers the comprehensive range of 2012 snowmobiles, including popular models such as the AC 120, Bearcat series, F-Series, M-Series, Sno Pro, T 570, TZ1, and XF-Series. The brand has a strong legacy in the snowmobile industry, known for its performance-oriented engineering and innovative features. This manual is designed to support the diverse lineup of 2012 models, which featured advancements in chassis design and engine technology across various segments, from trail performance to deep snow exploration and utility applications.
This 469-page service manual provides detailed, step-by-step instructions, diagnostic support, and troubleshooting guidance for all major systems, including engine top-end, lubrication, fuel, cooling, drivetrain, chassis, brakes, suspension, and electrical components. It covers periodic maintenance, fluid changes, filter replacements, engine rebuilds, transmission overhauls, and electrical system repairs. With detailed diagrams, illustrations, torque specifications, and special tool identification, this manual is an essential resource for DIY mechanics, owners, and professional technicians to effectively maintain and repair their 2012 snowmobiles.
🏷️ Basic Information
Identification
Make:
Arctic Cat
Model:
All 2 & 4-stroke Snowmobiles
Year:
2012
Codes
Manual Product Name:
2012 Arctic Cat all 2 & 4-stroke Snowmobiles Service Manual AC 120 Bearcat F-1100 F5 F-800 F570 M-1100 M-800 Sno Pro T570 TZ1 XF-1100 XF-800 High Country LXR Turbo HCR 50th Anniversary XT PDF Download
👋 Introduction
Market Position
Target Audience:
DIY mechanics, snowmobile owners seeking to perform maintenance and repairs, service technicians
Segment Focus:
Targets the performance and utility snowmobile segments, covering a broad spectrum of rider needs from trail riding to deep snow exploration and utility work.
Competitive Analysis
Value Proposition:
Provides comprehensive repair information, enabling cost savings on dealer labor and empowering owners with self-sufficiency. Offers instant download, eliminating shipping costs and delays.
Key Features
Manual Benefits:
Extensive model coverage for the 2012 Arctic Cat snowmobile lineup, detailed procedural guidance, diagnostic support, and visual aids.
Searchability:
Digital PDF format allows for quick keyword searches within the document, enhancing efficiency in finding specific information.
📋 Manual Details
Coverage Areas
Applicable Models:
AC 120, Bearcat 570, Bearcat 570 XT, Bearcat Z1 XT, Bearcat Z1 XT GS, Bearcat Z1 XT Limited, F-1100 LXR, F-1100 Sno Pro, F-1100 Sno Pro 50th Anniversary, F-1100 Sno Pro Limited, F-1100 Turbo LXR, F-1100 Turbo Sno Pro, F-1100 Turbo Sno Pro 50th Anniversary, F-1100 Turbo Sno Pro Limited, F5 LXR, F570, F-800 LXR, F-800 Sno Pro, M-1100 153, M-1100 153 Sno Pro, M-1100 153 Sno Pro 50th Anniversary, M-1100 153 Sno Pro Limited, M-1100 Turbo Sno Pro 162 50th Anniversary, M-1100 Turbo 153, M-1100 Turbo 162 HCR, M-1100 Turbo 162 Sno Pro, M-1100 Turbo Sno Pro 162 Limited, M-800 153, M-800 153 HCR, M-800 153 Sno Pro, M-800 162 Sno Pro, Sno Pro 500, T 570, TZ1, TZ1 LXR, TZ1 Turbo LXR, XF-1100 LXR, XF-1100 Sno Pro, XF-1100 Sno Pro 50th Anniversary, XF-1100 Sno Pro Limited, XF-1100 Turbo LXR, XF-1100 Turbo Sno Pro, XF-1100 Turbo Sno Pro 50th Anniversary, XF-1100 Turbo Sno Pro High, XF-1100 Turbo Sno Pro Limited, XF-800 LXR, XF-800 Sno Pro, XF-800 Sno Pro High Country
Page Count
Total Pages:
469
Manual Type
Type:
Service Manual
Language
Language:
English
Format
Format:
PDF Download (within a Zip file)
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine Top End, Engine Lubrication System, Crankshaft/Crankcase, Fuel System, Cooling System
Drivetrain Systems:
Transmission, Track
Chassis Systems:
Body, Brakes, Suspension, Steering, Frame, Chassis and Engine Electrical System
Electrical System Component Details:
Wiring diagrams, component identification, and troubleshooting procedures for all electrical systems including lighting, ignition, charging, and accessories.
Bodywork And Plastics:
Includes procedures for removing and installing body panels, hoods, and associated trim for access and repair.
Step-by-step procedures for complete engine teardown, inspection, cleaning, machining recommendations, and reassembly.
Suspension Alignment And Adjustment:
Instructions for ski alignment, shock absorber servicing, and track alignment checks.
Steering System Repair:
Detailed guidance on tie rod ends, steering post, and handlebar component servicing.
Shock ABSorber Rebuild:
Instructions for disassembling, cleaning, inspecting, and reassembling front and rear shock absorbers, including oil and gas charging procedures where applicable.
Track And Skid Frame Service:
Detailed steps for track removal and installation, bearing inspection and replacement, and skid frame component servicing.
Track Tension Adjustment:
Step-by-step instructions for proper track tensioning to ensure optimal performance and longevity.
Includes critical torque values for engine components, fasteners, and chassis connections to ensure proper assembly and safety.
Special Tools:
Identifies and describes the use of specialized tools required for specific repair and maintenance procedures.
Wiring Diagrams:
Includes comprehensive, model-specific wiring diagrams essential for electrical troubleshooting.
Schematics And Diagrams:
Provides numerous schematics, diagrams, and exploded views to illustrate component relationships and assembly sequences.
📊 Manual Specifications
File Format
File Type:
PDF (within a Zip archive)
Compatibility:
Compatible with all versions of Windows and Mac operating systems.
Reader Requirement:
Requires Adobe PDF Reader to view and utilize the manual.
Print Quality
Printability:
All pages are printable
Resolution:
High-resolution PDF for clear viewing and printing of text and images.
Binding Type
Binding:
Not Applicable (Digital Download)
Paper Type
Paper:
Not Applicable (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Types Covered:
2-Stroke and 4-Stroke Engines
Engine Technologies:
Covers both naturally aspirated and turbocharged engine variants, with specific sections detailing turbocharger system maintenance and troubleshooting.
Performance
Engine Variants Mention:
Includes various engine displacements such as 120cc, 570cc, 800cc, 1100cc, and Turbocharged variants (specific power figures are detailed within the manual).
Engine Cooling Systems:
Detailed coverage of both liquid-cooled and fan-cooled engine systems, including radiator, coolant lines, water pump, and thermostat servicing.
Fuel System
Fuel Delivery Systems:
Covers Carbureted and Fuel Injected (EFI) systems as applicable to the specific models.
Fuel Pump And Injectors:
Detailed diagnostics and servicing procedures for fuel pumps, fuel injectors, and throttle bodies on EFI models.
Carburetor Adjustment And Rebuild:
Detailed procedures for cleaning, adjusting, and rebuilding carburetors on 2-stroke and smaller 4-stroke engines.
🔧 Transmission
Standard
Transmission Type:
Arctic Cat's TEAM/Arctic Drive System (CVT) with specific details on belt drive operation, clutch calibration, and related components.
Optional
Gear Reduction:
Manual details reverse gear operation and internal transmission component servicing.
Features
Clutch Service:
Comprehensive guidance on primary and secondary clutch inspection, maintenance, and replacement, including belt service.
Drive Belt Selection And Installation:
Guidance on selecting the correct drive belt for specific models and conditions, along with proper installation techniques.
📐 Dimensions
Exterior
Model Variety:
Covers a range of chassis designs including F-Series (trail), M-Series (mountain), XF-Series (crossover), TZ1 (touring), and Bearcat (utility/crossover), each with distinct dimensions detailed in their respective sections within the manual.
Weights
Weight Information:
Dry weight and operational weight specifications are implicitly covered through component identification and assembly procedures for various models.
🛡️ Safety Features
Active Features
Braking System:
Detailed procedures for hydraulic brake system maintenance, including caliper service, master cylinder overhaul, and fluid flushing/bleeding.
Passive Features
Frame And Chassis:
Information on structural integrity, component mounting, and chassis alignment, critical for rider safety.
💡 Technology Features
Infotainment
Display Systems:
Covers diagnostics and potential servicing of digital instrument clusters and rider information displays featured on various models.
Driver Assistance
Starting Systems:
Details on electric start systems, battery maintenance, and starter motor troubleshooting.
Ignition System Diagnostics:
In-depth troubleshooting for ignition coils, spark plugs, CDI units, and crankshaft position sensors.
Connectivity
Electrical System Diagnostics:
Comprehensive guidance on the ignition system, lighting, charging system (stator and rectifier/regulator), and accessory circuits.
🔧 Maintenance
Service Intervals
Routine Maintenance Schedule:
The manual provides detailed guidelines for periodic maintenance, including recommended intervals for checks and services such as track tension adjustment, brake inspection, and drive belt inspection/replacement (specific intervals vary by model and usage).
Engine Top End Inspection:
Guidance on periodic checks of piston, rings, and cylinder condition, as well as valve clearance adjustments for 4-stroke engines.
Fluid Specifications
Engine Oil Recommendations:
Specific recommendations for 2-stroke injection oil and 4-stroke engine oil viscosity grades and API specifications are detailed for each engine type and operating temperature range.
Coolant Type:
Specifies the correct type and mixture ratio for antifreeze/coolant in liquid-cooled models.
Brake Fluid Type:
Recommends DOT 4 hydraulic brake fluid for all hydraulic brake systems.
Chaincase Oil Recommendations:
Specifies the correct type and viscosity of lubricant for the chaincase and drive sprocket assembly.
Skeg And Slide Lubrication:
Guidance on lubrication points for suspension and track components.
Transmission Fluid Type:
Specifies the recommended lubricant for the chaincase/transmission.
Known Issues
Common Wear Items:
While not explicitly listing 'known issues,' the manual's detailed coverage of clutch wear, suspension components, track wear, and engine sealing rings implicitly guides users on areas prone to regular maintenance and potential failure points.
Troubleshooting Common Problems:
Provides a structured approach to diagnosing and resolving common issues such as starting problems, overheating, poor performance, and electrical faults.
Preventative Maintenance Tips:
The manual's detailed procedures inherently offer preventative maintenance guidance by emphasizing correct assembly and lubrication.
📚 Vehicle History
Brand Heritage
Arctic Cat Legacy:
Arctic Cat, a long-standing manufacturer in the snowmobile industry, known for innovation and performance. This manual supports a significant model year for their diverse offerings.
Model Evolution
2012 Lineup Overview:
The 2012 model year represented a mature stage for Arctic Cat's popular F-series, M-series, and XF-series platforms, incorporating advanced engine technologies and chassis refinements.
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
While the manual itself doesn't receive awards, it supports models that have historically been well-received in the snowmobile industry for their performance and features. Specific awards for the 2012 model year are not detailed in the product information.