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Daihatsu Terios 2 J210 2012 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Daihatsu Model: Terios Generation Code: J200/J210 Model Year: 2012 Codes Chassis Code: J210 👋 Introduction Market Position Segment: Compact SUV / Crossover Target Audience: First-time SUV buyers, urban dwellers, light off-road enthusiasts Competitive Analysis Key Competitors: Toyota RAV4, Honda CR-V, Suzuki Vitara, Nissan Qashqai (depending on market) Key Features Body Style: 5-door compact SUV Drivetrain Options: Available in 2WD (FWD) and 4WD (AWD) Vehicle Purpose: Practicality, versatility, light off-road capability, fuel efficiency 📋 Manual Details Coverage Areas Primary Coverage: Complete Factory Service Repair Manual Market Focus: Global (specific to J210 platform) Page Count Estimated Pages: Hundreds (exact count not specified, but described as 'complete') Manual Type Type: Factory Service Repair Manual Language Language: English (assumed based on product description language) Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Engine: Comprehensive engine repair, diagnostics, specifications, and overhaul procedures for all variants Transmission: Detailed procedures for manual and automatic transmission maintenance, repair, and overhaul Drivetrain: 4WD system, differentials, drive shafts, hubs, and related components Suspension: Front and rear suspension, struts, springs, bushings, alignment specifications, and repair Brakes: Hydraulic system, ABS, calipers, rotors, pads, lines, bleeding procedures, and diagnostics Steering: Power steering system, rack and pinion, steering column, and alignment Electrical: Complete wiring diagrams, component locations, diagnostic procedures, fuses, relays, lighting, and ECUs Fuel System: Fuel pump, injectors, lines, tank, emissions control systems (EVAP) Cooling System: Radiator, thermostat, water pump, hoses, fan, and coolant specifications Exhaust System: Catalytic converter, mufflers, pipes, and emissions components Body And Chassis: Body panels, doors, windows, glass, interior trim, structural components, and rust prevention HVAC: Air conditioning, heating, ventilation, refrigerant, and control systems Safety Systems: Airbag system, seatbelts, and associated sensors Procedures Included Maintenance: Routine maintenance checks, fluid changes, filter replacements, spark plugs, and belts Troubleshooting: Diagnostic flowcharts, symptom-based troubleshooting, and common fault codes Repair: Step-by-step repair instructions for all major mechanical and electrical components Overhaul: Complete engine and transmission rebuild procedures Diagnostics: OBD-II diagnostics, specific scan tool procedures, and sensor testing Calibration And Adjustment: Wheel alignment, headlamp aiming, and electronic system calibration Technical Depth Depth: Factory level, covering basic maintenance to complete component overhaul and advanced diagnostics Detail Level: Includes torque specifications, clearances, diagrams, wiring schematics, and detailed component removal/installation steps 📊 Manual Specifications File Format Format: PDF Searchability: Searchable text (typical for factory PDFs) Print Quality Resolution: High-resolution (allows for clear printing of diagrams and text) Binding Type Binding: N/A (Digital Download PDF) Paper Type Paper Type: N/A (Digital Download PDF) ⚙️ Engine Specifications Primary Engine Engine Code: 3SZ-VE Engine Type: Inline 4-cylinder, DOHC, 16-valve, VVT-i Displacement: 1.5 Liters (1495 cc) Bore X Stroke: 72.0 mm x 91.8 mm Performance Horsepower: Approx. 109 PS (107 hp) @ 6000 rpm (market dependent) Torque: Approx. 14.4 kgf·m (141 Nm) @ 4400 rpm (market dependent) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) / MPI Fuel Type: Unleaded Gasoline Ignition System: Electronic ignition with coil-on-plug 🔧 Transmission Standard Type: 5-Speed Manual Transmission Optional Type: 4-Speed Automatic Transmission Features 4Wd Coupling: Viscous coupling 4WD system (on applicable models) 📐 Dimensions Exterior Length: Approx. 4,055 mm (159.6 in) Width: Approx. 1,690 mm (66.5 in) Height: Approx. 1,740 mm (68.5 in) Wheelbase: Approx. 2,600 mm (102.4 in) Ground Clearance: Approx. 190 mm (7.5 in) Weights Curb Weight: Approx. 1,250 - 1,350 kg (2,755 - 2,976 lbs) (model dependent) 🛡️ Safety Features Ratings Crash Test Ratings: Varies by market and testing agency (e.g., ANCAP, Euro NCAP - check specific market for detailed scores) Active Features ABS: Anti-lock Braking System (ABS) often standard Ebs: Electronic Brakeforce Distribution (EBD) typically paired with ABS Traction Control: Traction Control System (TCS) may be available on higher trims or 4WD models Passive Features Airbags: Front airbags for driver and passenger standard; side airbags and curtain airbags may be optional Seatbelts: 3-point seatbelts with pretensioners and load limiters Child Seat Anchors: ISOFIX child seat anchorage points 💡 Technology Features Infotainment Head Unit: Basic AM/FM/CD player with auxiliary input. Higher trims may feature optional navigation or upgraded audio systems. Connectivity: Auxiliary input jack is common; Bluetooth may be available on some higher trims. Driver Assistance Cruise Control: Optional on some variants Parking Sensors: Rarely factory-fitted, more commonly an aftermarket accessory 🔧 Maintenance Service Intervals Oil Change: Every 5,000 - 10,000 km (3,000 - 6,000 miles) or 6-12 months, depending on driving conditions (refer to manual for specifics) Air Filter Replacement: Every 20,000 - 30,000 km (12,000 - 18,000 miles) Spark Plug Replacement: Every 40,000 - 80,000 km (25,000 - 50,000 miles) depending on spark plug type (e.g., standard vs. iridium) Transmission Fluid Change: Every 40,000 - 60,000 km (25,000 - 37,000 miles) for automatic, manual fluid checks and changes per manual recommendation Fluid Specifications Engine Oil Type: API SM/SN, SAE 5W-30 or 0W-20 (check manual for specific viscosity and API rating for the 3SZ-VE...
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Daihatsu Terios 2 J210 2012 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Daihatsu
Model:
Terios
Generation Code:
J200/J210
Model Year:
2012
Codes
Chassis Code:
J210
👋 Introduction
Market Position
Segment:
Compact SUV / Crossover
Target Audience:
First-time SUV buyers, urban dwellers, light off-road enthusiasts
Competitive Analysis
Key Competitors:
Toyota RAV4, Honda CR-V, Suzuki Vitara, Nissan Qashqai (depending on market)
Key Features
Body Style:
5-door compact SUV
Drivetrain Options:
Available in 2WD (FWD) and 4WD (AWD)
Vehicle Purpose:
Practicality, versatility, light off-road capability, fuel efficiency
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete Factory Service Repair Manual
Market Focus:
Global (specific to J210 platform)
Page Count
Estimated Pages:
Hundreds (exact count not specified, but described as 'complete')
Manual Type
Type:
Factory Service Repair Manual
Language
Language:
English (assumed based on product description language)
Format
Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Engine:
Comprehensive engine repair, diagnostics, specifications, and overhaul procedures for all variants
Transmission:
Detailed procedures for manual and automatic transmission maintenance, repair, and overhaul
Drivetrain:
4WD system, differentials, drive shafts, hubs, and related components
Suspension:
Front and rear suspension, struts, springs, bushings, alignment specifications, and repair
Brakes:
Hydraulic system, ABS, calipers, rotors, pads, lines, bleeding procedures, and diagnostics
Steering:
Power steering system, rack and pinion, steering column, and alignment
Electrical:
Complete wiring diagrams, component locations, diagnostic procedures, fuses, relays, lighting, and ECUs
Fuel System:
Fuel pump, injectors, lines, tank, emissions control systems (EVAP)
Cooling System:
Radiator, thermostat, water pump, hoses, fan, and coolant specifications
Exhaust System:
Catalytic converter, mufflers, pipes, and emissions components
Body And Chassis:
Body panels, doors, windows, glass, interior trim, structural components, and rust prevention
HVAC:
Air conditioning, heating, ventilation, refrigerant, and control systems
Safety Systems:
Airbag system, seatbelts, and associated sensors
Procedures Included
Maintenance:
Routine maintenance checks, fluid changes, filter replacements, spark plugs, and belts
Troubleshooting:
Diagnostic flowcharts, symptom-based troubleshooting, and common fault codes
Repair:
Step-by-step repair instructions for all major mechanical and electrical components
Overhaul:
Complete engine and transmission rebuild procedures
Diagnostics:
OBD-II diagnostics, specific scan tool procedures, and sensor testing
Calibration And Adjustment:
Wheel alignment, headlamp aiming, and electronic system calibration
Technical Depth
Depth:
Factory level, covering basic maintenance to complete component overhaul and advanced diagnostics
Detail Level:
Includes torque specifications, clearances, diagrams, wiring schematics, and detailed component removal/installation steps
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Searchable text (typical for factory PDFs)
Print Quality
Resolution:
High-resolution (allows for clear printing of diagrams and text)
Binding Type
Binding:
N/A (Digital Download PDF)
Paper Type
Paper Type:
N/A (Digital Download PDF)
⚙️ Engine Specifications
Primary Engine
Engine Code:
3SZ-VE
Engine Type:
Inline 4-cylinder, DOHC, 16-valve, VVT-i
Displacement:
1.5 Liters (1495 cc)
Bore X Stroke:
72.0 mm x 91.8 mm
Performance
Horsepower:
Approx. 109 PS (107 hp) @ 6000 rpm (market dependent)
Torque:
Approx. 14.4 kgf·m (141 Nm) @ 4400 rpm (market dependent)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) / MPI
Fuel Type:
Unleaded Gasoline
Ignition System:
Electronic ignition with coil-on-plug
🔧 Transmission
Standard
Type:
5-Speed Manual Transmission
Optional
Type:
4-Speed Automatic Transmission
Features
4Wd Coupling:
Viscous coupling 4WD system (on applicable models)
📐 Dimensions
Exterior
Length:
Approx. 4,055 mm (159.6 in)
Width:
Approx. 1,690 mm (66.5 in)
Height:
Approx. 1,740 mm (68.5 in)
Wheelbase:
Approx. 2,600 mm (102.4 in)
Ground Clearance:
Approx. 190 mm (7.5 in)
Weights
Curb Weight:
Approx. 1,250 - 1,350 kg (2,755 - 2,976 lbs) (model dependent)
🛡️ Safety Features
Ratings
Crash Test Ratings:
Varies by market and testing agency (e.g., ANCAP, Euro NCAP - check specific market for detailed scores)
Active Features
ABS:
Anti-lock Braking System (ABS) often standard
Ebs:
Electronic Brakeforce Distribution (EBD) typically paired with ABS
Traction Control:
Traction Control System (TCS) may be available on higher trims or 4WD models
Passive Features
Airbags:
Front airbags for driver and passenger standard; side airbags and curtain airbags may be optional
Seatbelts:
3-point seatbelts with pretensioners and load limiters
Child Seat Anchors:
ISOFIX child seat anchorage points
💡 Technology Features
Infotainment
Head Unit:
Basic AM/FM/CD player with auxiliary input. Higher trims may feature optional navigation or upgraded audio systems.
Connectivity:
Auxiliary input jack is common; Bluetooth may be available on some higher trims.
Driver Assistance
Cruise Control:
Optional on some variants
Parking Sensors:
Rarely factory-fitted, more commonly an aftermarket accessory
🔧 Maintenance
Service Intervals
Oil Change:
Every 5,000 - 10,000 km (3,000 - 6,000 miles) or 6-12 months, depending on driving conditions (refer to manual for specifics)
Air Filter Replacement:
Every 20,000 - 30,000 km (12,000 - 18,000 miles)
Spark Plug Replacement:
Every 40,000 - 80,000 km (25,000 - 50,000 miles) depending on spark plug type (e.g., standard vs. iridium)
Transmission Fluid Change:
Every 40,000 - 60,000 km (25,000 - 37,000 miles) for automatic, manual fluid checks and changes per manual recommendation
Fluid Specifications
Engine Oil Type:
API SM/SN, SAE 5W-30 or 0W-20 (check manual for specific viscosity and API rating for the 3SZ-VE engine)
Engine Oil Capacity:
Approx. 3.9 Liters (4.1 US Quarts) with filter change
Coolant Type:
Toyota Super Long Life Coolant (or equivalent ethylene glycol-based coolant, typically pink/red) with distilled water
Brake Fluid Type:
DOT 3 or DOT 4
Transmission Fluid Type Auto:
Dexron III or equivalent ATF (check manual for exact specification)
Transmission Fluid Type Manual:
GL-4 SAE 75W-90 gear oil
Known Issues
Common Complaints:
Minor oil leaks from valve cover gasket, occasional transmission shift issues (especially on higher mileage automatics), potential for engine oil consumption if not maintained
Suspension Wear:
Bushings and ball joints can wear over time, especially in vehicles used for light off-roading
📚 Vehicle History
Brand Heritage
Brand Focus:
Daihatsu specializes in small, fuel-efficient vehicles, often with a focus on reliability and affordability.
Model Evolution
First Generation:
Daihatsu Terios (J100 series) launched in 1997
Second Generation:
J200 series introduced around 2006, offering a larger size and more car-like crossover styling
J210 Variant:
The J210 designation specifically refers to the long-wheelbase version of the J200 series, often with 5 doors and available 4WD.
Production
Production Years J200:
2006 - 2017 (discontinued in many markets)
Manufacturing Locations:
Japan, Indonesia, and potentially other contract manufacturing facilities
🏆 Awards & Recognition
Recognitions
General Reputation:
The Daihatsu Terios is generally recognized for its affordability, practicality, and decent fuel economy in the compact SUV segment, particularly in markets where Daihatsu has a strong presence.
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