🏷️ Basic Information Identification Make: Kia Model: Sportage Year: 2012 Engine Variant: 2.0L Codes Chassis Code: SL Series 👋 Introduction Market Position Vehicle Segment: Compact Crossover SUV Target Audience Manual: Automotive technicians, dealership service departments, advanced DIY mechanics Competitive Analysis Key Competitors: Honda CR-V, Toyota RAV4, Ford Escape, Hyundai Tucson Key Features Vehicle Exterior Design: Second-generation Sportage (SL) introduced with a more sculpted and dynamic styling Interior Design: Improved interior materials and ergonomics compared to previous generation Powertrain: Focus on the 2.0L 'Theta II' gasoline engine, known for its balance of power and efficiency 📋 Manual Details Coverage Areas Primary Coverage: Comprehensive service and repair procedures Secondary Coverage: Diagnostics, maintenance, troubleshooting, wiring diagrams, specifications Page Count Estimated Pages: 1800-2500 (typical for a complete service manual) Manual Type Type: Service and Repair Manual Distinction: Not an Owner's Manual Language Language: English Format Format: PDF Usability: Searchable, printable, viewable on digital devices 📖 Manual Coverage Systems Covered Engine: 2.0L G4KD (MPI) engine: disassembly, assembly, component testing, timing, cooling, lubrication, fuel delivery, ignition, emissions control Transmission: Automatic Transmission (A6LF1/A6LF2): operation, overhaul, fluid service, electronic controls, shift solenoids Drivetrain: All-Wheel Drive (AWD) system: transfer case, rear differential, drive shafts, clutch pack (if applicable), maintenance, repair Suspension: Front and Rear Suspension: MacPherson struts (front), multi-link (rear), shock absorbers, springs, control arms, bushings, alignment specifications Brakes: Hydraulic Brake System: ABS, EBD, ESC components, brake fluid, master cylinder, calipers, rotors, pads, lines, bleeding procedures, parking brake Steering: Power Steering System (Hydraulic/Electric): steering rack, pump/motor, tie rods, power steering fluid, steering column, alignment Electrical: Full Electrical System: battery, charging system, starting system, lighting (headlights, taillights, interior), wipers, horn, power accessories, multiplex communication systems Body: Body and Frame: exterior panels, doors, hood, tailgate, interior trim, seats, glass, structural components, collision repair guidelines HVAC: Heating, Ventilation, and Air Conditioning (HVAC): compressor, condenser, evaporator, refrigerant, blower motor, controls, cabin filter replacement Safety Systems: Airbag system, seat belt pre-tensioners, SRS control module, diagnostic procedures Infotainment: Audio system, navigation (if equipped), display units, speaker installation, troubleshooting Procedures Included Routine Maintenance: Oil changes, filter replacements (oil, air, cabin), spark plug replacement, fluid checks and top-offs Scheduled Maintenance: 12,000-mile / 12-month intervals, 30,000-mile / 30-month intervals, etc., with specific tasks Major Repairs: Engine rebuilds, transmission overhauls, brake system overhauls, suspension component replacement Diagnostics: OBD-II code interpretation, diagnostic trouble codes (DTCs), symptom-based troubleshooting guides, specific component testing Electrical Diagnostics: Using multimeters, oscilloscopes, following wiring diagrams for fault finding Wiring Diagrams: Comprehensive circuit diagrams for all major systems Troubleshooting Charts: Step-by-step guides for identifying and resolving common issues Component Replacement: Step-by-step instructions for replacing parts like alternators, starters, fuel pumps, sensors Special Tools: Identification and usage of specialized tools required for specific repairs Technical Depth Depth: Factory-level detail, suitable for professional technicians and advanced DIY enthusiasts Diagnostics Level: Advanced diagnostics including sensor data, control module programming (if applicable) Rebuild Procedures: Detailed instructions for engine and transmission rebuilds, including torque specifications and clearances 📊 Manual Specifications File Format Format Type: PDF (Portable Document Format) Searchability: Optimized for text searching Print Quality Image Resolution: High-resolution images and diagrams for clarity Scalability: Zoomable to view intricate details Binding Type Binding: N/A (Digital PDF) Paper Type Paper Quality: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Code: G4KD (Theta II MPI) Engine Type: Inline 4-cylinder, DOHC, 16-valve Displacement: 1998 cc (2.0 Liters) Bore X Stroke: 86.0 mm x 86.0 mm Compression Ratio: 10.1:1 Fuel Delivery: Multi-Point Fuel Injection (MPI) Performance Horsepower: 166 hp @ 6200 rpm (approximate, may vary slightly by market) Torque: 150 lb-ft @ 4600 rpm (approximate, may vary slightly by market) Fuel System Fuel Type: Unleaded Gasoline Recommended Octane: 87 Octane (AKI) 🔧 Transmission Standard Transmission Type: 6-Speed Automatic (A6LF1/A6LF2) Drive Layout: Front-Wheel Drive (FWD) Optional Optional Drive Layout: All-Wheel Drive (AWD) Features Gear Ratios: Refer to manual for specific gear ratios, including final drive Transmission Fluid Type: Kia Genuine ATF SP-IV (or equivalent) 📐 Dimensions Exterior Length: 174.2 inches (4425 mm) Width: 72.0 inches (1829 mm) Height: 65.4 inches (1661 mm) Wheelbase: 103.9 inches (2640 mm) Ground Clearance: Approx. 7.1 inches (180 mm) Weights Curb Weight: Approx. 3350-3550 lbs (1520-1610 kg), depending on configuration Cargo Cargo Volume Behind Rear Seat: 26.7 cu ft (756 liters) Cargo Volume With Rear Seat Folded: 63.1 cu ft (1787 liters) 🛡️ Safety Features Ratings NHTSA Overall Rating: 4/5 Stars (2012 Model Year) IIHS Top Safety Pick: Yes (for models equipped with specific safety features, refer to IIHS) Active Features ABS: Anti-lock Braking System standard Ebs: Electronic Brake-force Distribution standard Esc: Electronic Stability Control standard Traction Control: Traction Control System (TCS) standard Hill Start Assist: Optional or standard on certain trims Passive Features Airbags: Front, front side-impact, and side curtain airbags standard Seatbelts: 3-point seat belts with pretensioners and load limiters Child Anchors: LATCH (Lower Anchors and Tethers for CHildren) system...
Power Steering System (Hydraulic/Electric): steering rack, pump/motor, tie rods, power steering fluid, steering column, alignment
Electrical:
Full Electrical System: battery, charging system, starting system, lighting (headlights, taillights, interior), wipers, horn, power accessories, multiplex communication systems
Body:
Body and Frame: exterior panels, doors, hood, tailgate, interior trim, seats, glass, structural components, collision repair guidelines
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC): compressor, condenser, evaporator, refrigerant, blower motor, controls, cabin filter replacement
Safety Systems:
Airbag system, seat belt pre-tensioners, SRS control module, diagnostic procedures
Using multimeters, oscilloscopes, following wiring diagrams for fault finding
Wiring Diagrams:
Comprehensive circuit diagrams for all major systems
Troubleshooting Charts:
Step-by-step guides for identifying and resolving common issues
Component Replacement:
Step-by-step instructions for replacing parts like alternators, starters, fuel pumps, sensors
Special Tools:
Identification and usage of specialized tools required for specific repairs
Technical Depth
Depth:
Factory-level detail, suitable for professional technicians and advanced DIY enthusiasts
Diagnostics Level:
Advanced diagnostics including sensor data, control module programming (if applicable)
Rebuild Procedures:
Detailed instructions for engine and transmission rebuilds, including torque specifications and clearances
📊 Manual Specifications
File Format
Format Type:
PDF (Portable Document Format)
Searchability:
Optimized for text searching
Print Quality
Image Resolution:
High-resolution images and diagrams for clarity
Scalability:
Zoomable to view intricate details
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper Quality:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Code:
G4KD (Theta II MPI)
Engine Type:
Inline 4-cylinder, DOHC, 16-valve
Displacement:
1998 cc (2.0 Liters)
Bore X Stroke:
86.0 mm x 86.0 mm
Compression Ratio:
10.1:1
Fuel Delivery:
Multi-Point Fuel Injection (MPI)
Performance
Horsepower:
166 hp @ 6200 rpm (approximate, may vary slightly by market)
Torque:
150 lb-ft @ 4600 rpm (approximate, may vary slightly by market)
Fuel System
Fuel Type:
Unleaded Gasoline
Recommended Octane:
87 Octane (AKI)
🔧 Transmission
Standard
Transmission Type:
6-Speed Automatic (A6LF1/A6LF2)
Drive Layout:
Front-Wheel Drive (FWD)
Optional
Optional Drive Layout:
All-Wheel Drive (AWD)
Features
Gear Ratios:
Refer to manual for specific gear ratios, including final drive
Transmission Fluid Type:
Kia Genuine ATF SP-IV (or equivalent)
📐 Dimensions
Exterior
Length:
174.2 inches (4425 mm)
Width:
72.0 inches (1829 mm)
Height:
65.4 inches (1661 mm)
Wheelbase:
103.9 inches (2640 mm)
Ground Clearance:
Approx. 7.1 inches (180 mm)
Weights
Curb Weight:
Approx. 3350-3550 lbs (1520-1610 kg), depending on configuration
Cargo
Cargo Volume Behind Rear Seat:
26.7 cu ft (756 liters)
Cargo Volume With Rear Seat Folded:
63.1 cu ft (1787 liters)
🛡️ Safety Features
Ratings
NHTSA Overall Rating:
4/5 Stars (2012 Model Year)
IIHS Top Safety Pick:
Yes (for models equipped with specific safety features, refer to IIHS)
Active Features
ABS:
Anti-lock Braking System standard
Ebs:
Electronic Brake-force Distribution standard
Esc:
Electronic Stability Control standard
Traction Control:
Traction Control System (TCS) standard
Hill Start Assist:
Optional or standard on certain trims
Passive Features
Airbags:
Front, front side-impact, and side curtain airbags standard
Seatbelts:
3-point seat belts with pretensioners and load limiters
Child Anchors:
LATCH (Lower Anchors and Tethers for CHildren) system
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM/CD/MP3 with USB, auxiliary inputs and satellite radio capability. Optional premium sound systems available.
Navigation:
Optional touchscreen navigation system available on higher trims.
Driver Assistance
Camera:
Optional rearview camera integrated with infotainment display.
Connectivity
Bluetooth:
Standard or optional Bluetooth hands-free phone system and audio streaming.
Keyless Entry:
Standard keyless entry with remote; optional push-button start.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles or 12 months, whichever comes first (using synthetic oil recommended).
Air Filter Replacement:
Every 30,000 miles or as needed based on driving conditions.
Cabin Air Filter Replacement:
Every 15,000 miles or 12 months.
Spark Plug Replacement:
Every 105,000 miles (long-life iridium type).
Transmission Fluid Change:
Inspect every 30,000 miles; replace if discolored or contaminated. Recommended replacement around 60,000-100,000 miles depending on usage. Manual will specify detailed inspection criteria.
Fluid Specifications
Engine Oil Capacity:
4.7 quarts (4.4 liters) with filter change (for 2.0L engine).
Engine Oil Viscosity:
SAE 5W-20 (API SN or higher certified)
Coolant Type:
Asian Long Life Antifreeze/Coolant (Blue) or equivalent.
Brake Fluid Type:
DOT 3
Known Issues
Engine Knock Sensor:
Intermittent knocking or rough idle due to faulty knock sensor.
Sunroof Drain Tubes:
Clogging can lead to water ingress into the cabin, affecting electronics.
Vibration At Idle:
Some units may exhibit slight vibrations at idle, often related to engine mounts or accessory drive components.
📚 Vehicle History
Brand Heritage
Kia History:
Kia Motors Corporation, established in 1944, originally a manufacturer of bicycle parts and steel tubing, later expanded into motorcycles, trucks, and passenger cars.
Model Evolution
Sportage Generations:
The 2012 model belongs to the second generation (SL), which debuted in 2010 globally. This generation represented a significant departure from the rugged, body-on-frame first generation, adopting a unibody construction for improved on-road manners and fuel efficiency.
Production
Manufacturing Locations:
Primarily manufactured in South Korea (Gwangmyeong plant) and Slovakia (Žilina plant).
🏆 Awards & Recognition
Recognitions
Safety Award Recognition:
Achieved good safety ratings from NHTSA and IIHS, contributing to its market appeal.
Ratings
Design Appreciation:
Received positive reviews for its modern styling and improved interior quality compared to its predecessor.