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2012 Mitsubishi L200 (aka Triton) Workshop Repair Service Manual in Best

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🏷️ Basic Information Identification Make: Mitsubishi Model: L200 Alternative Model Name: Triton Model Year: 2012 Generation Generation Code: Fourth Generation (KA/KB) Codes Chassis Codes: KA4T (4x2), KB4T (4x4) 👋 Introduction Market Position Vehicle Segment: Compact/Mid-size Pickup Truck Target Audience: Individuals and businesses seeking a durable and versatile utility vehicle for work and personal use. Competitive Analysis Key Competitors: Toyota Hilux, Nissan Navara, Ford Ranger, Isuzu D-Max, Chevrolet Colorado. Key Features Truck Characteristics: Known for its robust construction, reliable powertrain, and practical utility. Often praised for its off-road capability and towing capacity. Manual Value Proposition Manual Benefit: Provides comprehensive repair and maintenance information, empowering owners and independent technicians to service the vehicle effectively, reducing reliance on dealerships and costly repairs. 📋 Manual Details Coverage Areas Manual Coverage Scope: Complete Workshop Repair and Service Page Count Total Pages: 3800 Manual Type Manual Category: Workshop Repair Service Manual Language Language: English Format Digital Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed overhaul and repair procedures for engine block, cylinder head, crankshaft, connecting rods, pistons, timing system, valves, and more. Engine Lubrication System: Oil pump, oil filter, oil pan, oil cooler, lubrication passages, and oil pressure testing. Engine Cooling System: Radiator, water pump, thermostat, coolant passages, hoses, fan, and temperature control. Engine Control System: Fuel injection system (EFI), ignition system, emissions control, sensors (MAP, TPS, O2, etc.), actuators, ECU diagnosis, and troubleshooting. Fuel System: Fuel tank, fuel pump, fuel filter, fuel lines, injectors, fuel pressure regulator, and evaporative emission control (EVAP). Exhaust System: Exhaust manifold, catalytic converter, muffler, exhaust pipes, and oxygen sensors. Clutch: Clutch disc, pressure plate, release bearing, clutch pedal, hydraulic system, and adjustment procedures. Manual Transaxle: Gearbox overhaul, component replacement, shifting mechanisms, lubrication, and troubleshooting for manual transmissions. Automatic Transaxle: ATF service, torque converter, valve body, planetary gear sets, electronic controls, diagnostic procedures, and overhaul. Front Axle: CV joints, axle shafts, differential, wheel hubs, and suspension mounting points for 4x2 and 4x4 configurations. Rear Axle: Differential housing, gears, axle shafts, bearings, seals, and lubrication for both solid and independent rear suspensions (if applicable). Front Suspension: Upper and lower control arms, ball joints, tie rod ends, coil springs/torsion bars, shock absorbers, bushings, and alignment specifications. Rear Suspension: Leaf springs, shock absorbers, U-bolts, axle housing, and associated components for solid rear axles. Road Wheels And Tyres: Tire pressure recommendations, wheel torque specifications, wheel bearing replacement, and tire rotation. Brake System: Front and rear disc/drum brake components, brake pads, rotors, calipers, wheel cylinders, brake fluid, bleeding procedures, and master cylinder. Parking Brake System: Parking brake mechanism, cables, and adjustment procedures. Brake Control System: ABS (Anti-lock Braking System) components, sensors, modulator, warning lights, and diagnostic troubleshooting. Power Steering System: Power steering pump, fluid reservoir, lines, steering gear/rack, and troubleshooting. Steering System: Steering column, steering wheel, steering linkage, and steering angle sensor (if applicable). Seat Belts: Seat belt retractors, buckles, pre-tensioners, and inspection/replacement procedures. Supplemental Restraint System Srs: Airbag modules, SRS control unit, crash sensors, occupant classification sensors, and diagnostic troubleshooting for the airbag system. Body Lock And Security System: Door locks, latches, handles, keyless entry, central locking, alarm system, and immobilizer. Glasses Window System And Mirrors: Power windows, manual windows, door glass, windshield, rear glass, power mirrors, and mirror adjustments. Roof: Roof panel, roof rails (if equipped), sunroof (if equipped), and associated seals and trim. Exterior And Interior: Bumpers, fenders, doors, hood, tailgate, trim pieces, interior panels, upholstery, and dashboard components. Instrumental Panel: Instrument cluster (speedometer, tachometer, gauges), warning lights, switches, and related wiring. Seat: Seat adjustment mechanisms, seat frames, upholstery, and seat heating (if equipped). Air Conditioner System: Refrigerant system, compressor, condenser, evaporator, blower motor, HVAC controls, and diagnostic procedures. Wiring Diagrams: Comprehensive electrical wiring schematics for all vehicle systems, including component locations and connector pinouts. Starting And Charging System: Starter motor, ignition switch, battery, alternator, and related circuitry. Lighting System: Headlights, taillights, turn signals, interior lighting, fog lights, and related switchgear. Driver Information System: Trip computer, fuel economy display, service reminders, and warning messages. Wiper Washer And Horn: Wiper motor, wiper arms, washer pump, washer fluid reservoir, and horn operation. Body Control System: Integration of various body electronic modules, including central locking, power windows, and interior lighting control. Lan System: Vehicle network communication protocols (e.g., CAN bus) for module communication and diagnostics. Audio Visual Navigation And Telephone System: Radio, CD player, speakers, navigation system (if equipped), and Bluetooth/hands-free telephone integration. Auto Cruise Control System: Cruise control components, sensors, switches, and troubleshooting. Power Supply Ground And Circuit Elements: Fuse box locations, fuse types, relay functions, grounding points, and circuit protection. Procedures Included Diagnostic Procedures: Comprehensive troubleshooting guides for all systems, including symptom-based diagnostics and fault code interpretation. Repair Procedures: Step-by-step instructions for component removal, installation, and adjustment for all major vehicle systems. Maintenance Procedures: Routine maintenance tasks, fluid changes, filter replacements, inspections,...
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2012 Mitsubishi L200 (aka Triton) Workshop Repair Service Manual in Best
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
L200
Alternative Model Name:
Triton
Model Year:
2012
Generation
Generation Code:
Fourth Generation (KA/KB)
Codes
Chassis Codes:
KA4T (4x2), KB4T (4x4)
👋 Introduction
Market Position
Vehicle Segment:
Compact/Mid-size Pickup Truck
Target Audience:
Individuals and businesses seeking a durable and versatile utility vehicle for work and personal use.
Competitive Analysis
Key Competitors:
Toyota Hilux, Nissan Navara, Ford Ranger, Isuzu D-Max, Chevrolet Colorado.
Key Features
Truck Characteristics:
Known for its robust construction, reliable powertrain, and practical utility. Often praised for its off-road capability and towing capacity.
Manual Value Proposition
Manual Benefit:
Provides comprehensive repair and maintenance information, empowering owners and independent technicians to service the vehicle effectively, reducing reliance on dealerships and costly repairs.
📋 Manual Details
Coverage Areas
Manual Coverage Scope:
Complete Workshop Repair and Service
Page Count
Total Pages:
3800
Manual Type
Manual Category:
Workshop Repair Service Manual
Language
Language:
English
Format
Digital Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed overhaul and repair procedures for engine block, cylinder head, crankshaft, connecting rods, pistons, timing system, valves, and more.
Engine Lubrication System:
Oil pump, oil filter, oil pan, oil cooler, lubrication passages, and oil pressure testing.
Engine Cooling System:
Radiator, water pump, thermostat, coolant passages, hoses, fan, and temperature control.
Engine Control System:
Fuel injection system (EFI), ignition system, emissions control, sensors (MAP, TPS, O2, etc.), actuators, ECU diagnosis, and troubleshooting.
Fuel System:
Fuel tank, fuel pump, fuel filter, fuel lines, injectors, fuel pressure regulator, and evaporative emission control (EVAP).
Exhaust System:
Exhaust manifold, catalytic converter, muffler, exhaust pipes, and oxygen sensors.
Clutch:
Clutch disc, pressure plate, release bearing, clutch pedal, hydraulic system, and adjustment procedures.
Manual Transaxle:
Gearbox overhaul, component replacement, shifting mechanisms, lubrication, and troubleshooting for manual transmissions.
Automatic Transaxle:
ATF service, torque converter, valve body, planetary gear sets, electronic controls, diagnostic procedures, and overhaul.
Front Axle:
CV joints, axle shafts, differential, wheel hubs, and suspension mounting points for 4x2 and 4x4 configurations.
Rear Axle:
Differential housing, gears, axle shafts, bearings, seals, and lubrication for both solid and independent rear suspensions (if applicable).
Front Suspension:
Upper and lower control arms, ball joints, tie rod ends, coil springs/torsion bars, shock absorbers, bushings, and alignment specifications.
Rear Suspension:
Leaf springs, shock absorbers, U-bolts, axle housing, and associated components for solid rear axles.
Road Wheels And Tyres:
Tire pressure recommendations, wheel torque specifications, wheel bearing replacement, and tire rotation.
Brake System:
Front and rear disc/drum brake components, brake pads, rotors, calipers, wheel cylinders, brake fluid, bleeding procedures, and master cylinder.
Parking Brake System:
Parking brake mechanism, cables, and adjustment procedures.
Brake Control System:
ABS (Anti-lock Braking System) components, sensors, modulator, warning lights, and diagnostic troubleshooting.
Power Steering System:
Power steering pump, fluid reservoir, lines, steering gear/rack, and troubleshooting.
Steering System:
Steering column, steering wheel, steering linkage, and steering angle sensor (if applicable).
Seat Belts:
Seat belt retractors, buckles, pre-tensioners, and inspection/replacement procedures.
Supplemental Restraint System Srs:
Airbag modules, SRS control unit, crash sensors, occupant classification sensors, and diagnostic troubleshooting for the airbag system.
Body Lock And Security System:
Door locks, latches, handles, keyless entry, central locking, alarm system, and immobilizer.
Glasses Window System And Mirrors:
Power windows, manual windows, door glass, windshield, rear glass, power mirrors, and mirror adjustments.
Roof:
Roof panel, roof rails (if equipped), sunroof (if equipped), and associated seals and trim.
Exterior And Interior:
Bumpers, fenders, doors, hood, tailgate, trim pieces, interior panels, upholstery, and dashboard components.
Instrumental Panel:
Instrument cluster (speedometer, tachometer, gauges), warning lights, switches, and related wiring.
Seat:
Seat adjustment mechanisms, seat frames, upholstery, and seat heating (if equipped).
Air Conditioner System:
Refrigerant system, compressor, condenser, evaporator, blower motor, HVAC controls, and diagnostic procedures.
Wiring Diagrams:
Comprehensive electrical wiring schematics for all vehicle systems, including component locations and connector pinouts.
Starting And Charging System:
Starter motor, ignition switch, battery, alternator, and related circuitry.
Lighting System:
Headlights, taillights, turn signals, interior lighting, fog lights, and related switchgear.
Driver Information System:
Trip computer, fuel economy display, service reminders, and warning messages.
Wiper Washer And Horn:
Wiper motor, wiper arms, washer pump, washer fluid reservoir, and horn operation.
Body Control System:
Integration of various body electronic modules, including central locking, power windows, and interior lighting control.
Lan System:
Vehicle network communication protocols (e.g., CAN bus) for module communication and diagnostics.
Audio Visual Navigation And Telephone System:
Radio, CD player, speakers, navigation system (if equipped), and Bluetooth/hands-free telephone integration.
Auto Cruise Control System:
Cruise control components, sensors, switches, and troubleshooting.
Power Supply Ground And Circuit Elements:
Fuse box locations, fuse types, relay functions, grounding points, and circuit protection.
Procedures Included
Diagnostic Procedures:
Comprehensive troubleshooting guides for all systems, including symptom-based diagnostics and fault code interpretation.
Repair Procedures:
Step-by-step instructions for component removal, installation, and adjustment for all major vehicle systems.
Maintenance Procedures:
Routine maintenance tasks, fluid changes, filter replacements, inspections, and lubrication schedules.
Rebuilding Procedures:
Detailed instructions for the complete overhaul and reassembly of major mechanical components like engines and transmissions.
Refurbishment Procedures:
Guidance on restoring worn or damaged components to good working order.
Restoration Procedures:
Information potentially useful for bringing a vehicle back to its original specification, especially for mechanical and bodywork aspects.
Technical Depth
Depth Of Information:
Professional Technician Level; Covers everything from basic maintenance to complex diagnostics and complete rebuilds.
📊 Manual Specifications
File Format
File Type:
PDF
Readability:
Searchable text and high-quality printable pages.
Print Quality
Image Quality:
High-quality photos, illustrations, and diagrams.
Binding Type
Delivery Method:
Instant Download (Digital)
Paper Type
Digital Medium:
Digital PDF format, no physical paper or binding.
Compatibility
Operating Systems:
Compatible with all versions of Windows, Mac, and Linux.
⚙️ Engine Specifications
Primary Engine
Engine Code Example:
4D56 (Common Diesel Engine)
Engine Type Example:
2.5L DOHC DI-D Common Rail Turbo Diesel (Common configuration)
Performance
Horsepower Range:
Approximately 134-175 HP (Varies by specific engine tune and market)
Torque Range:
Approximately 230-280 lb-ft (Varies by specific engine tune and market)
Fuel System
Fuel Delivery:
Electronic Direct Injection (DI-D) with Common Rail technology.
Emission Control:
Equipped with features like EGR (Exhaust Gas Recirculation) and potentially a Diesel Particulate Filter (DPF) depending on market regulations.
🔧 Transmission
Standard
Transmission Type Std:
5-Speed Manual Transmission
Optional
Transmission Type Opt:
4-Speed or 5-Speed Automatic Transmission (depending on market and trim)
Features
Drivetrain Options:
Available in 4x2 (RWD) and 4x4 (4WD) configurations, often with selectable 4WD modes (e.g., 2H, 4H, 4HLc).
📐 Dimensions
Exterior
Length Approx:
5000-5300 mm (Varies by body style - Single Cab, Double Cab, etc.)
Width Approx:
1775-1800 mm
Height Approx:
1775-1815 mm
Weights
Curb Weight Approx:
1700-1950 kg (Varies significantly by configuration)
Towing Capacity Approx:
Up to 2,700 kg (Braked trailer, varies by market and specification)
🛡️ Safety Features
Ratings
Ancap Rating Example:
4 Stars (for certain configurations and testing periods)
Active Features
ABS:
Standard on most models; Anti-lock Braking System.
Ebs:
Electronic Brake-force Distribution (EBD).
Bas:
Brake Assist System (BAS).
Passive Features
Airbags:
Driver and front passenger airbags standard; side and curtain airbags may be optional or standard on higher trims.
Body Structure:
Reinforced impact-absorbing cabin structure.
💡 Technology Features
Infotainment
Audio System:
Base models typically feature a basic AM/FM/CD player with auxiliary input. Higher trims may offer touchscreens, MP3 compatibility, and more speakers.
Driver Assistance
ABS Standard:
ABS, EBD, and Brake Assist are typically standard safety features.
Traction Control:
Traction Control (TCL) and Active Stability Control (ASC) were becoming more common in this generation, especially on higher trims and 4x4 models.
Connectivity
Bluetooth:
Bluetooth hands-free calling and audio streaming may be available on higher trim levels or as an optional feature.
Navigation:
Optional navigation systems were available on premium trims, often integrated into a touchscreen display.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000 to 10,000 miles (8,000 to 15,000 km) or 6-12 months, depending on driving conditions and oil type. Manual will specify exact intervals.
Air Filter Replacement:
Recommended every 15,000 to 30,000 miles (24,000 to 48,000 km), or sooner in dusty conditions. Manual will detail specific interval.
Fuel Filter Replacement:
Crucial for diesel engines, typically around 20,000 to 40,000 miles (32,000 to 64,000 km). Manual will provide the precise interval.
Fluid Specifications
Engine Oil Type:
API SN or higher, SAE 5W-30 or 10W-30 (Diesel) or specific gasoline equivalent. Manual will specify exact grade and capacity.
Coolant Type:
Ethylene glycol-based antifreeze (Mitsubishi DiaQueen Super Long Life Coolant or equivalent). Manual will specify color and type.
Brake Fluid Type:
DOT 3 or DOT 4. Manual will specify the exact requirement and capacity.
Transmission Fluid Type Manual:
API GL-4 or GL-5 gear oil, specific viscosity grade (e.g., 75W-90). Manual will detail specification and capacity.
Transmission Fluid Type Auto:
Specific ATF fluid (e.g., Mitsubishi DiaQueen ATF-J2 or equivalent). Manual will detail specification and capacity.
Known Issues
Common Wear Items:
Leaf spring bushings, rear shock absorbers, clutch components (manual), fuel injectors (diesel), and EGR valve issues can occur with mileage.
Turbocharger Maintenance Diesel:
Proper warm-up and cool-down procedures are critical for turbocharger longevity. Carbon buildup can be an issue if not maintained.
Drivetrain Longevity:
Regular maintenance of 4WD system components (transfer case, differentials, CV joints) is essential for durability.
📚 Vehicle History
Brand Heritage
Mitsubishi Motors Legacy:
Mitsubishi has a long history of producing rugged and capable vehicles, including a lineage of pickup trucks dating back decades.
Model Evolution
L200 Triton Lineage:
The L200/Triton nameplate has been in continuous production since the late 1970s, evolving through multiple generations to meet market demands for utility and capability.
Production
Manufacturing Location Example:
Primarily manufactured in Thailand at the Laem Chabang plant.
🏆 Awards & Recognition
Recognitions
Pickup Truck Awards:
While specific awards for the 2012 model year may vary by region, the L200/Triton consistently ranks as a strong contender in various 'best value' or 'most reliable' pickup truck categories in markets where it's popular.
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