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Polaris 600 RMK 155 2012 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Polaris Model: RMK 600 Year: 2012 Chassis Code: RMK 155 Codes Vin Code: Vehicle Identification Number (VIN) can be found on the chassis/frame. Specific patterns apply to Polaris snowmobiles. 👋 Introduction Market Position Segment: Deep Snow / Mountain Snowmobile. Target User: Riders who prioritize off-trail capability, climbing ability, and agile handling in deep powder. Competitive Analysis Competitors 2012: Arctic Cat M8, Ski-Doo Summit 800, Yamaha Nytro MTX. Key Features Rmk Advantage: Lightweight chassis, powerful 600cc Liberty engine, Pro-R front and rear suspension, 155-inch track for superior flotation and traction. Manual Value Proposition: Provides authorized procedures, specifications, and diagrams essential for maintaining and repairing the 600 RMK 155, ensuring optimal performance and longevity. 📋 Manual Details Coverage Areas General Coverage: Complete official factory service and repair information for the Polaris 600 RMK 155 (2012 model). Page Count Estimated Pages: Hundreds of pages (specific count not provided, but indicative of comprehensive coverage). Manual Type Type: Workshop Service Repair Manual (Factory Official). Language Language: English Format Format: PDF Download. 📖 Manual Coverage Systems Covered Engine: Complete engine overhaul, including disassembly, inspection, repair, and reassembly of the 600cc Liberty engine. Fuel System: Fuel injection system, fuel pump, injectors, fuel lines, fuel tank, and related components. Ignition System: Ignition coil, spark plugs, CDI unit, wiring, and troubleshooting. Cooling System: Radiator, coolant lines, thermostat, water pump, and coolant specifications. Drive System: Primary and secondary clutch inspection, maintenance, and adjustment; chaincase, gears, and drive shaft. Suspension Front: A-arm inspection, shock absorber servicing, ski alignment, and spindle components. Suspension Rear: RMK specific track system, suspension arm servicing, shock absorber servicing, and spring adjustments. Brakes: Hydraulic brake system, caliper servicing, rotor inspection, brake fluid specifications, and bleeding procedures. Electrical System: Wiring diagrams, battery testing and maintenance, lighting, starter motor, stator, and ECU diagnostics. Bodywork Chassis: Body panel removal and installation, seat, handlebars, and chassis components. Track System: Track inspection, tensioning, and replacement procedures for the 155-inch track. Procedures Included Routine Maintenance: Scheduled maintenance tasks, lubrication points, and general upkeep procedures. Troubleshooting: Diagnostic charts and step-by-step troubleshooting guides for common and uncommon issues. Engine Repair: Complete engine rebuild procedures, including piston, ring, cylinder, and crankshaft servicing. Clutch Adjustment Rebuild: Detailed procedures for clutch maintenance, calibration, and replacement. Suspension Servicing: Shock absorber rebuild, linkage lubrication, and suspension alignment. Brake System Repair: Brake bleeding, pad replacement, and caliper maintenance. Electrical Diagnostics: Testing electrical components, diagnosing faults using wiring diagrams, and ECU reset procedures. Track Replacement: Step-by-step instructions for removing and installing the track assembly. Technical Depth Depth: Comprehensive, from basic user maintenance to complete engine and chassis rebuilds. Includes detailed torque specifications and tolerances. 📊 Manual Specifications File Format File Type: PDF. Print Quality Printability: High-quality, fully printable, allowing for individual page or complete manual printing. Binding Type Binding: N/A (Digital PDF Download). Paper Type Paper Type: N/A (Digital PDF Download). ⚙️ Engine Specifications Primary Engine Engine Type: 2-stroke, liquid-cooled, parallel-twin cylinder (Polaris Liberty 600 Cleanfire). Displacement: 599 cc. Bore X Stroke: 73.1 mm x 72.3 mm (approximate). Fuel Delivery: Cleanfire Electronic Fuel Injection (EFI). Performance Horsepower: Approximately 125-130 HP (specific dyno figures may vary). Cooling System: Liquid Cooled. Fuel System Fuel Type: Premium Unleaded Gasoline (91+ octane recommended). Oil Injection: Variable Rate Oil Injection. 🔧 Transmission Standard Type: CVT (Continuously Variable Transmission). Clutches: Polaris P-85 Drive Clutch and ADLY Driven Clutch. Features Gear Reduction: Chaincase with helical cut gears. Chain Case Oil: Polaris Premium Synthetic Chaincase Lubricant (or equivalent). 📐 Dimensions Exterior Track Length: 155 inches. Track Width: 15 inches. Track Lug Height: 2.25 inches (Pro-R Series). Weights Dry Weight: Approximately 418 lbs (190 kg). 🛡️ Safety Features Active Features Braking System: Hydraulic disc brake with phantom dual caliper. Throttle Safety: Thumb throttle with positive engagement. Passive Features Handlebars: ProTaper Handlebars for improved control and reduced fatigue. Lighting: Halogen headlights for visibility. 💡 Technology Features Infotainment Instrument Panel: Digital gauge cluster displaying speed, RPM, fuel level, engine temp, and diagnostic indicators. Driver Assistance Ergonomics: Rider-forward positioning for improved control and agility in mountain terrain. Connectivity Diagnostics: ECU diagnostic port for retrieving error codes and monitoring engine parameters. 🔧 Maintenance Service Intervals Oil Change Interval: Check oil level regularly, change oil filter at recommended intervals (typically annually or per specified mileage/hours). Spark Plug Replacement: Inspect and replace as needed based on condition, or at specified service intervals (e.g., every 100-150 hours or annually). Clutch Maintenance: Inspect primary and secondary clutches for wear and proper operation every 50-100 hours or annually. Suspension Lubrication: Lubricate suspension pivot points and fittings at recommended intervals (e.g., every 25-50 hours or annually). Fluid Specifications Coolant Type: Polaris Coolant (or a high-quality ethylene glycol-based antifreeze with corrosion inhibitors, typically 50/50 mix with distilled water). Brake Fluid Type: DOT 4 Hydraulic Brake Fluid. Chaincase Oil Type: Polaris Premium Synthetic Chaincase Lubricant (or SAE 80W-90...
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Polaris 600 RMK 155 2012 Workshop Service Repair ManualPolaris 600 RMK 155 2012 Workshop Service Repair ManualPolaris 600 RMK 155 2012 Workshop Service Repair ManualPolaris 600 RMK 155 2012 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Polaris
Model:
RMK 600
Year:
2012
Chassis Code:
RMK 155
Codes
Vin Code:
Vehicle Identification Number (VIN) can be found on the chassis/frame. Specific patterns apply to Polaris snowmobiles.
👋 Introduction
Market Position
Segment:
Deep Snow / Mountain Snowmobile.
Target User:
Riders who prioritize off-trail capability, climbing ability, and agile handling in deep powder.
Competitive Analysis
Competitors 2012:
Arctic Cat M8, Ski-Doo Summit 800, Yamaha Nytro MTX.
Key Features
Rmk Advantage:
Lightweight chassis, powerful 600cc Liberty engine, Pro-R front and rear suspension, 155-inch track for superior flotation and traction.
Manual Value Proposition:
Provides authorized procedures, specifications, and diagrams essential for maintaining and repairing the 600 RMK 155, ensuring optimal performance and longevity.
📋 Manual Details
Coverage Areas
General Coverage:
Complete official factory service and repair information for the Polaris 600 RMK 155 (2012 model).
Page Count
Estimated Pages:
Hundreds of pages (specific count not provided, but indicative of comprehensive coverage).
Manual Type
Type:
Workshop Service Repair Manual (Factory Official).
Language
Language:
English
Format
Format:
PDF Download.
📖 Manual Coverage
Systems Covered
Engine:
Complete engine overhaul, including disassembly, inspection, repair, and reassembly of the 600cc Liberty engine.
Fuel System:
Fuel injection system, fuel pump, injectors, fuel lines, fuel tank, and related components.
Ignition System:
Ignition coil, spark plugs, CDI unit, wiring, and troubleshooting.
Cooling System:
Radiator, coolant lines, thermostat, water pump, and coolant specifications.
Drive System:
Primary and secondary clutch inspection, maintenance, and adjustment; chaincase, gears, and drive shaft.
Suspension Front:
A-arm inspection, shock absorber servicing, ski alignment, and spindle components.
Suspension Rear:
RMK specific track system, suspension arm servicing, shock absorber servicing, and spring adjustments.
Brakes:
Hydraulic brake system, caliper servicing, rotor inspection, brake fluid specifications, and bleeding procedures.
Electrical System:
Wiring diagrams, battery testing and maintenance, lighting, starter motor, stator, and ECU diagnostics.
Bodywork Chassis:
Body panel removal and installation, seat, handlebars, and chassis components.
Track System:
Track inspection, tensioning, and replacement procedures for the 155-inch track.
Procedures Included
Routine Maintenance:
Scheduled maintenance tasks, lubrication points, and general upkeep procedures.
Troubleshooting:
Diagnostic charts and step-by-step troubleshooting guides for common and uncommon issues.
Engine Repair:
Complete engine rebuild procedures, including piston, ring, cylinder, and crankshaft servicing.
Clutch Adjustment Rebuild:
Detailed procedures for clutch maintenance, calibration, and replacement.
Suspension Servicing:
Shock absorber rebuild, linkage lubrication, and suspension alignment.
Brake System Repair:
Brake bleeding, pad replacement, and caliper maintenance.
Electrical Diagnostics:
Testing electrical components, diagnosing faults using wiring diagrams, and ECU reset procedures.
Track Replacement:
Step-by-step instructions for removing and installing the track assembly.
Technical Depth
Depth:
Comprehensive, from basic user maintenance to complete engine and chassis rebuilds. Includes detailed torque specifications and tolerances.
📊 Manual Specifications
File Format
File Type:
PDF.
Print Quality
Printability:
High-quality, fully printable, allowing for individual page or complete manual printing.
Binding Type
Binding:
N/A (Digital PDF Download).
Paper Type
Paper Type:
N/A (Digital PDF Download).
⚙️ Engine Specifications
Primary Engine
Engine Type:
2-stroke, liquid-cooled, parallel-twin cylinder (Polaris Liberty 600 Cleanfire).
Displacement:
599 cc.
Bore X Stroke:
73.1 mm x 72.3 mm (approximate).
Fuel Delivery:
Cleanfire Electronic Fuel Injection (EFI).
Performance
Horsepower:
Approximately 125-130 HP (specific dyno figures may vary).
Cooling System:
Liquid Cooled.
Fuel System
Fuel Type:
Premium Unleaded Gasoline (91+ octane recommended).
Oil Injection:
Variable Rate Oil Injection.
🔧 Transmission
Standard
Type:
CVT (Continuously Variable Transmission).
Clutches:
Polaris P-85 Drive Clutch and ADLY Driven Clutch.
Features
Gear Reduction:
Chaincase with helical cut gears.
Chain Case Oil:
Polaris Premium Synthetic Chaincase Lubricant (or equivalent).
📐 Dimensions
Exterior
Track Length:
155 inches.
Track Width:
15 inches.
Track Lug Height:
2.25 inches (Pro-R Series).
Weights
Dry Weight:
Approximately 418 lbs (190 kg).
🛡️ Safety Features
Active Features
Braking System:
Hydraulic disc brake with phantom dual caliper.
Throttle Safety:
Thumb throttle with positive engagement.
Passive Features
Handlebars:
ProTaper Handlebars for improved control and reduced fatigue.
Lighting:
Halogen headlights for visibility.
💡 Technology Features
Infotainment
Instrument Panel:
Digital gauge cluster displaying speed, RPM, fuel level, engine temp, and diagnostic indicators.
Driver Assistance
Ergonomics:
Rider-forward positioning for improved control and agility in mountain terrain.
Connectivity
Diagnostics:
ECU diagnostic port for retrieving error codes and monitoring engine parameters.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Check oil level regularly, change oil filter at recommended intervals (typically annually or per specified mileage/hours).
Spark Plug Replacement:
Inspect and replace as needed based on condition, or at specified service intervals (e.g., every 100-150 hours or annually).
Clutch Maintenance:
Inspect primary and secondary clutches for wear and proper operation every 50-100 hours or annually.
Suspension Lubrication:
Lubricate suspension pivot points and fittings at recommended intervals (e.g., every 25-50 hours or annually).
Fluid Specifications
Coolant Type:
Polaris Coolant (or a high-quality ethylene glycol-based antifreeze with corrosion inhibitors, typically 50/50 mix with distilled water).
Brake Fluid Type:
DOT 4 Hydraulic Brake Fluid.
Chaincase Oil Type:
Polaris Premium Synthetic Chaincase Lubricant (or SAE 80W-90 Synthetic Gear Oil).
Known Issues
Clutch Slippage:
Can occur due to worn belt, improper calibration, or overheating. Manual provides diagnosis and adjustment procedures.
Suspension Wear:
Bushings and bearings in the suspension can wear over time, affecting handling. Manual details inspection and replacement.
Fuel Injector Clogging:
Can lead to rough running or lack of power. Proper fuel and occasional injector cleaning are recommended.
📚 Vehicle History
Brand Heritage
Polaris Legacy:
Polaris is a long-standing leader in the powersports industry, known for innovation and performance in snowmobiles since its inception.
Model Evolution
Rmk Lineage:
The RMK (Ridgeline Mountain King) series has consistently been at the forefront of mountain snowmobile technology, emphasizing lightweight design and deep snow capability.
2012 Updates:
The 2012 RMK lineup featured significant updates to the Pro-R chassis and suspension, offering improved rider-forward ergonomics and enhanced handling.
Production
Manufacturing Location:
Polaris snowmobiles are primarily manufactured in Roseau, Minnesota, USA.
🏆 Awards & Recognition
Recognitions
Industry Standing:
Polaris RMK models consistently receive high marks from industry publications and riders for their deep snow performance and innovation.
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