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2012 Subaru Brz Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Subaru Model: BRZ Year: 2012 Codes Chassis Code: ZC6 👋 Introduction Market Position Vehicle Segment: Compact Sports Car / Rear-Wheel Drive Coupe Target Audience: Enthusiast drivers seeking an affordable, lightweight, RWD sports car. Competitive Analysis Key Competitors: Mazda MX-5 Miata, Toyota GT86/Scion FR-S (platform sharing), Nissan 370Z (higher segment but comparable ethos). Key Features Drivetrain Layout: Rear-wheel drive (RWD). Engine Layout: Front-engine, Boxer configuration. Handling Focus: Emphasis on low center of gravity, balanced chassis, and driver engagement. Body Style: 2-door Coupe. 📋 Manual Details Coverage Areas Manual Type: Workshop Service Repair Manual Language: English Format: PDF Page Count Estimated Page Count: Extensive (factory publication typically exceeding 2000 pages for comprehensive coverage) 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed disassembly, assembly, inspection, and repair of the FA20 boxer engine (e.g., cylinder block, crankshaft, pistons, connecting rods, cylinder heads, valve train, timing system). Engine Management: Engine control unit (ECU) operation, sensor diagnostics (e.g., MAP, TPS, ECT, CKP, CMP), fuel injection system, ignition system, emissions control systems (e.g., EVAP, EGR). Transmission Manual: Service and repair procedures for the 6-speed manual transmission (e.g., clutch assembly, gearbox internal components, shift mechanism, fluid service). Drivetrain: Rear-wheel drive system: driveshaft, differential, axle shafts, bearings, seals. Suspension: Front and rear suspension components (e.g., struts, shock absorbers, control arms, sway bars, bushings), alignment specifications, diagnosis of wear and tear. Steering: Electric Power Steering (EPS) system diagnosis and repair, steering column, steering rack, tie rod ends. Brakes: Hydraulic brake system (front and rear discs), ABS system, brake fluid specifications, caliper and rotor service, parking brake. Electrical System: Battery, charging system (alternator), starting system (starter motor), lighting system (headlights, taillights, interior), fuses, relays, wiring diagrams. Body And Frame: Body panel removal and installation, door mechanisms, interior trim, glass, chassis structure, corrosion protection. HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system components, refrigerant service, diagnosis of airflow and temperature issues. Interior Systems: Seating, airbags, seatbelts, instrument panel, gauges, audio system, power windows, power door locks. Procedures Included Maintenance: Routine maintenance procedures (oil changes, filter replacements, fluid checks), service interval schedules. Troubleshooting: Diagnostic procedures for common problems, fault code interpretation, step-by-step diagnostic flowcharts. Repair Procedures: Detailed step-by-step instructions for component replacement and repair, torque specifications for all fasteners. Diagnostics: On-Board Diagnostics (OBD-II) system information, diagnostic trouble codes (DTCs), diagnostic tool usage. Wiring Diagrams: Comprehensive electrical wiring diagrams for all vehicle systems. Technical Depth Depth Of Coverage: Factory-level detail, covering from basic maintenance to complete engine and transmission rebuilds, including diagnostic procedures and specifications. 📊 Manual Specifications File Format File Type: PDF Compatibility: Compatible with all PC-based Windows operating systems and Mac. Printability: All pages are printable. Searchability: Likely includes searchable text for efficient information retrieval. Print Quality Image Resolution: High-resolution, suitable for clear viewing of illustrations and diagrams. Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code: FA20D Engine Type: 2.0L Naturally Aspirated Boxer-4 (Horizontally Opposed) Displacement: 1998 cc (2.0 Liters) Bore X Stroke: 86.0 mm x 86.0 mm Compression Ratio: 12.5:1 Valvetrain: DOHC, 16 Valves, Variable Valve Timing (VVT) - intake and exhaust (Dual AVCS). Performance Horsepower: 200 hp @ 7000 rpm Torque: 151 lb-ft @ 6400 rpm Fuel System Fuel Delivery: D-4S (Direct Injection + Port Injection) fuel system. Fuel Type: Unleaded gasoline, 91 octane or higher recommended. 🔧 Transmission Standard Transmission Type: 6-speed Manual Transmission Optional Transmission Type: 6-speed Automatic Transmission with Paddle Shifters (available on some trims/markets). Features Manual Gear Ratios: Typically includes ratios for 1st through 6th gear and reverse, with specific data available in the manual. Differential: Torsen® Limited Slip Differential (LSD) standard on most models. Transmission Fluid Spec: Specific gear oil type and viscosity grade (e.g., GL-4, SAE 75W-90) required, detailed in manual. 📐 Dimensions Exterior Length: Approx. 167.1 inches (4245 mm) Width: Approx. 69.9 inches (1775 mm) Height: Approx. 50.6 inches (1285 mm) Wheelbase: Approx. 101.2 inches (2570 mm) Ground Clearance: Approx. 4.7 inches (120 mm) Weights Curb Weight: Approx. 2,758 lbs (1251 kg) for manual transmission. Gross Vehicle Weight Rating: Specific GVWR details would be in the manual. Cargo Trunk Capacity: Very limited, designed for sports car aesthetics and dynamics, actual volume in cubic feet/liters found in manual. 🛡️ Safety Features Ratings NHTSA Ratings: Refer to official NHTSA reports for specific year and model crash test results; typically achieved good ratings in frontal and side impacts. IIHS Ratings: Refer to official IIHS reports for specific year and model crash test results; likely received good ratings. Active Features Traction Control: Standard Traction Control System (TCS). Electronic Stability Control: Standard Vehicle Stability Control (VSC) system, often with a track mode. Anti Lock Brakes: Standard Anti-lock Braking System (ABS). Passive Features Airbags: Frontal airbags, front side-impact airbags, and side curtain airbags (availability may vary by trim/market). Seat Belts: 3-point front...
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2012 Subaru Brz Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Subaru
Model:
BRZ
Year:
2012
Codes
Chassis Code:
ZC6
👋 Introduction
Market Position
Vehicle Segment:
Compact Sports Car / Rear-Wheel Drive Coupe
Target Audience:
Enthusiast drivers seeking an affordable, lightweight, RWD sports car.
Competitive Analysis
Key Competitors:
Mazda MX-5 Miata, Toyota GT86/Scion FR-S (platform sharing), Nissan 370Z (higher segment but comparable ethos).
Key Features
Drivetrain Layout:
Rear-wheel drive (RWD).
Engine Layout:
Front-engine, Boxer configuration.
Handling Focus:
Emphasis on low center of gravity, balanced chassis, and driver engagement.
Body Style:
2-door Coupe.
📋 Manual Details
Coverage Areas
Manual Type:
Workshop Service Repair Manual
Language:
English
Format:
PDF
Page Count
Estimated Page Count:
Extensive (factory publication typically exceeding 2000 pages for comprehensive coverage)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed disassembly, assembly, inspection, and repair of the FA20 boxer engine (e.g., cylinder block, crankshaft, pistons, connecting rods, cylinder heads, valve train, timing system).
Engine Management:
Engine control unit (ECU) operation, sensor diagnostics (e.g., MAP, TPS, ECT, CKP, CMP), fuel injection system, ignition system, emissions control systems (e.g., EVAP, EGR).
Transmission Manual:
Service and repair procedures for the 6-speed manual transmission (e.g., clutch assembly, gearbox internal components, shift mechanism, fluid service).
Drivetrain:
Rear-wheel drive system: driveshaft, differential, axle shafts, bearings, seals.
Suspension:
Front and rear suspension components (e.g., struts, shock absorbers, control arms, sway bars, bushings), alignment specifications, diagnosis of wear and tear.
Steering:
Electric Power Steering (EPS) system diagnosis and repair, steering column, steering rack, tie rod ends.
Brakes:
Hydraulic brake system (front and rear discs), ABS system, brake fluid specifications, caliper and rotor service, parking brake.
Electrical System:
Battery, charging system (alternator), starting system (starter motor), lighting system (headlights, taillights, interior), fuses, relays, wiring diagrams.
Body And Frame:
Body panel removal and installation, door mechanisms, interior trim, glass, chassis structure, corrosion protection.
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system components, refrigerant service, diagnosis of airflow and temperature issues.
Interior Systems:
Seating, airbags, seatbelts, instrument panel, gauges, audio system, power windows, power door locks.
Procedures Included
Maintenance:
Routine maintenance procedures (oil changes, filter replacements, fluid checks), service interval schedules.
Troubleshooting:
Diagnostic procedures for common problems, fault code interpretation, step-by-step diagnostic flowcharts.
Repair Procedures:
Detailed step-by-step instructions for component replacement and repair, torque specifications for all fasteners.
Diagnostics:
On-Board Diagnostics (OBD-II) system information, diagnostic trouble codes (DTCs), diagnostic tool usage.
Wiring Diagrams:
Comprehensive electrical wiring diagrams for all vehicle systems.
Technical Depth
Depth Of Coverage:
Factory-level detail, covering from basic maintenance to complete engine and transmission rebuilds, including diagnostic procedures and specifications.
📊 Manual Specifications
File Format
File Type:
PDF
Compatibility:
Compatible with all PC-based Windows operating systems and Mac.
Printability:
All pages are printable.
Searchability:
Likely includes searchable text for efficient information retrieval.
Print Quality
Image Resolution:
High-resolution, suitable for clear viewing of illustrations and diagrams.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code:
FA20D
Engine Type:
2.0L Naturally Aspirated Boxer-4 (Horizontally Opposed)
Displacement:
1998 cc (2.0 Liters)
Bore X Stroke:
86.0 mm x 86.0 mm
Compression Ratio:
12.5:1
Valvetrain:
DOHC, 16 Valves, Variable Valve Timing (VVT) - intake and exhaust (Dual AVCS).
Performance
Horsepower:
200 hp @ 7000 rpm
Torque:
151 lb-ft @ 6400 rpm
Fuel System
Fuel Delivery:
D-4S (Direct Injection + Port Injection) fuel system.
Fuel Type:
Unleaded gasoline, 91 octane or higher recommended.
🔧 Transmission
Standard
Transmission Type:
6-speed Manual Transmission
Optional
Transmission Type:
6-speed Automatic Transmission with Paddle Shifters (available on some trims/markets).
Features
Manual Gear Ratios:
Typically includes ratios for 1st through 6th gear and reverse, with specific data available in the manual.
Differential:
Torsen® Limited Slip Differential (LSD) standard on most models.
Transmission Fluid Spec:
Specific gear oil type and viscosity grade (e.g., GL-4, SAE 75W-90) required, detailed in manual.
📐 Dimensions
Exterior
Length:
Approx. 167.1 inches (4245 mm)
Width:
Approx. 69.9 inches (1775 mm)
Height:
Approx. 50.6 inches (1285 mm)
Wheelbase:
Approx. 101.2 inches (2570 mm)
Ground Clearance:
Approx. 4.7 inches (120 mm)
Weights
Curb Weight:
Approx. 2,758 lbs (1251 kg) for manual transmission.
Gross Vehicle Weight Rating:
Specific GVWR details would be in the manual.
Cargo
Trunk Capacity:
Very limited, designed for sports car aesthetics and dynamics, actual volume in cubic feet/liters found in manual.
🛡️ Safety Features
Ratings
NHTSA Ratings:
Refer to official NHTSA reports for specific year and model crash test results; typically achieved good ratings in frontal and side impacts.
IIHS Ratings:
Refer to official IIHS reports for specific year and model crash test results; likely received good ratings.
Active Features
Traction Control:
Standard Traction Control System (TCS).
Electronic Stability Control:
Standard Vehicle Stability Control (VSC) system, often with a track mode.
Anti Lock Brakes:
Standard Anti-lock Braking System (ABS).
Passive Features
Airbags:
Frontal airbags, front side-impact airbags, and side curtain airbags (availability may vary by trim/market).
Seat Belts:
3-point front seatbelts with pre-tensioners and force limiters, rear seatbelts.
Head Restraints:
Adjustable front and rear head restraints.
💡 Technology Features
Infotainment
Infotainment System:
Base models typically featured a basic audio system; higher trims might have touchscreens with navigation, Bluetooth, and auxiliary inputs. Specifics in manual.
Driver Assistance
Key Features:
Limited driver assistance features on this model year; focus is on driver involvement. May include limited ABS/TCS/VSC.
Connectivity
Bluetooth:
Availability of Bluetooth for hands-free calling and audio streaming depending on trim level.
Usb Aux:
Auxiliary audio input and possibly USB ports for media playback.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 7,500 miles (12,000 km) or 6 months, but consult manual for specific conditions and severe driving recommendations.
Major Service Intervals:
Spark plug replacement, coolant flush, transmission fluid change, differential fluid change are at specific mileage intervals detailed in the manual (e.g., 30,000-60,000 miles).
Fluid Specifications
Engine Oil Type:
SAE 0W-20 synthetic oil is typically recommended. Consult manual for exact API/ILSAC specifications.
Coolant Type:
Subaru Super Coolant (Blue) or equivalent Subaru long-life coolant. Check manual for specific type and capacity.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid. Consult manual for specific grade and DOT rating.
Known Issues
Oil Consumption:
Some early models of the FA20 engine experienced higher-than-average oil consumption; proper monitoring and adherence to oil change intervals are crucial. Manual will detail oil level checks.
Valve Springs:
Potential for valve spring issues at higher mileage, though less common in earlier models. Manual provides detailed inspection procedures.
Exhaust Manifold Cracks:
Some owners have reported exhaust manifold cracks due to heat cycles; manual covers exhaust system repair.
📚 Vehicle History
Brand Heritage
Subaru Motorsports:
Subaru's long-standing history in rallying and motorsports (e.g., WRC) influences the BRZ's design philosophy for performance and handling.
Model Evolution
Development Partnership:
Developed in collaboration with Toyota, sharing the platform and basic powertrain with the Toyota GT86/Scion FR-S.
First Generation:
The 2012 model year marks the introduction of the first generation (first facelift in 2016).
Production
Manufacturing Location:
Gunma Main Plant, Japan (Subaru's primary manufacturing facility).
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
The Subaru BRZ (and its Toyota counterpart) has been a frequent contender and often featured on '10Best' lists from automotive publications for its driving dynamics.
Ratings
Driving Dynamics Reviews:
Consistently praised by automotive journalists for its balanced chassis, precise steering, and engaging driving experience.
Certifications
Emissions Standards:
Compliant with EPA and CARB emissions standards for the 2012 model year; manual will detail specific standards and procedures for emissions system service.
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