Husqvarna TR 650 Terra 2013 2014 Service Repair Manual
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The Husqvarna TR 650 Terra, produced for the 2013 and 2014 model years, is a versatile dual-sport motorcycle built upon the reliable platform of the BMW G 650 GS. This model features a torquey, liquid-cooled, 652 cc single-cylinder engine, delivering approximately 47 horsepower and 60 Nm of torque, making it well-suited for both daily commuting and light off-road adventures. Its design emphasizes simplicity, robustness, and a balance of on-road manners with off-road capability, positioning it as a capable contender in its segment. This comprehensive workshop repair service manual provides detailed guidance for the Husqvarna TR 650 Terra, covering all models and engines. Within its estimated 300-500 pages, you will find in-depth information on routine maintenance, including oil changes, filter replacements, and chain adjustments, as well as detailed procedures for engine disassembly, assembly, and component repair. The manual also includes extensive electrical system diagnostics, troubleshooting guides, and technical specifications, empowering owners and technicians to effectively maintain and repair the vehicle. 🏷️ Basic Information Identification Make: Husqvarna Model: TR 650 Terra Year: 2013, 2014 Platform: BMW G 650 GS based Codes Engine Code Variant: G 650-series single-cylinder 👋 Introduction Market Position Category: Dual-Sport / Adventure Motorcycle Target Audience: Riders seeking a capable, lightweight, single-cylinder motorcycle for both on-road commuting and light off-road exploration. Competitive Analysis Key Competitors: BMW G 650GS Sertao, Kawasaki KLR650, Honda XR650L, Yamaha XT660R. Key Features Engine Philosophy: Torquey, reliable single-cylinder engine adapted from BMW's proven G 650 platform, offering good fuel economy and tractable power delivery. Design Purpose: Designed for versatility, blending road manners with off-road capability, emphasizing simplicity and robustness. 📋 Manual Details Coverage Areas Primary Coverage: All Models/Engines Page Count Estimated Page Count: Estimated 300-500 pages (typical for comprehensive workshop manuals) Manual Type Manual Type: Workshop Repair Service Manual Language Language: Likely English (standard for international markets; specific language not stated but implied) Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Engine disassembly, assembly, inspection, torque specifications, internal components (pistons, rings, crankshaft, camshaft, valves), cylinder head, block. Engine Fuel System: Fuel injection system (throttle body, injectors, fuel pump, pressure regulator), ECU mapping basics, fuel filter replacement. Engine Ignition System: Ignition coils, spark plugs, timing principles, sensor inputs (crankshaft position, camshaft position). Engine Cooling System: Radiator, coolant hoses, water pump, thermostat, coolant type and capacity, bleeding procedure. Transmission Drivetrain: Clutch operation and adjustment, gearbox internal inspection (if applicable to this model's complexity), chain drive maintenance, sprockets. Electrical System: Wiring diagrams, battery, starter motor, alternator, lighting system, fuses, relays, switches, diagnostic codes (OBD-II if applicable). Braking System: Brake fluid type and bleeding, brake pad replacement, caliper service, rotor inspection, ABS system components (if equipped). Suspension System: Front forks (oil level, seals, springs), rear shock absorber, linkage systems (if applicable), adjustments. Chassis Frame: Frame inspection, steering head bearings, swingarm maintenance. Bodywork Trim: Fairing removal and installation, seat, fuel tank, fenders, plastics. Procedures Included Routine Maintenance: Oil changes, filter replacements (oil, air), spark plug checks, chain adjustments, tire pressure checks, fluid level checks. Troubleshooting: Diagnostic procedures for common issues, symptom-based troubleshooting guides, error code interpretation. Component Repair: Detailed step-by-step instructions for component removal, repair, and reinstallation across all major systems. Diagnostics: Fault finding for engine, electrical, and other systems, including use of diagnostic tools if applicable. Electrical Diagnostics: Schematic interpretation, voltage testing, continuity testing, component testing. Suspension Service: Fork seal replacement, shock absorber servicing, linkage lubrication. Fuel System Service: Injector cleaning, fuel pump testing, fuel pressure checks. Wheel Tire Service: Wheel bearing replacement, tire mounting and balancing (basic guidance), spoke tensioning (if applicable). Technical Depth Depth: Comprehensive (covers everything from routine maintenance to full engine rebuilds and electrical system diagnostics). Detail Level: Detailed torque specifications, clearances, component tolerances, and diagnostic flowcharts. 📊 Manual Specifications File Format File Format: PDF Searchability: Likely text-searchable PDF for easy navigation. Print Quality Print Quality: High-resolution scans suitable for printing individual pages or the entire manual. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Single-cylinder, four-stroke, DOHC, 4 valves per cylinder Bore X Stroke: 100 mm x 83 mm (typical for G 650 platform) Displacement: 652 cc Compression Ratio: 12.0:1 (typical for G 650 platform) Cooling System: Liquid-cooled Lubrication System: Wet sump Performance Horsepower: Approx. 47 hp @ 6500 rpm (specifications vary slightly) Torque: Approx. 60 Nm (44 lb-ft) @ 5000 rpm (specifications vary slightly) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with single throttle body Fuel Type: Unleaded gasoline, minimum 91 RON (Octane rating may vary by region) Fuel Tank Capacity: Approx. 12 Liters (3.17 US gallons) 🔧 Transmission Standard Transmission Type: 5-speed manual sequential gearbox Clutch Type: Multi-disc wet clutch, cable-actuated Final Drive: Chain drive Features Gear Ratios: Specific ratios detailed in manual, designed for versatility. Clutch Adjustment: Cable free play adjustment documented. 📐 Dimensions Exterior...
The Husqvarna TR 650 Terra, produced for the 2013 and 2014 model years, is a versatile dual-sport motorcycle built upon the reliable platform of the BMW G 650 GS. This model features a torquey, liquid-cooled, 652 cc single-cylinder engine, delivering approximately 47 horsepower and 60 Nm of torque, making it well-suited for both daily commuting and light off-road adventures. Its design emphasizes simplicity, robustness, and a balance of on-road manners with off-road capability, positioning it as a capable contender in its segment.
This comprehensive workshop repair service manual provides detailed guidance for the Husqvarna TR 650 Terra, covering all models and engines. Within its estimated 300-500 pages, you will find in-depth information on routine maintenance, including oil changes, filter replacements, and chain adjustments, as well as detailed procedures for engine disassembly, assembly, and component repair. The manual also includes extensive electrical system diagnostics, troubleshooting guides, and technical specifications, empowering owners and technicians to effectively maintain and repair the vehicle.
🏷️ Basic Information
Identification
Make:
Husqvarna
Model:
TR 650 Terra
Year:
2013, 2014
Platform:
BMW G 650 GS based
Codes
Engine Code Variant:
G 650-series single-cylinder
👋 Introduction
Market Position
Category:
Dual-Sport / Adventure Motorcycle
Target Audience:
Riders seeking a capable, lightweight, single-cylinder motorcycle for both on-road commuting and light off-road exploration.
Competitive Analysis
Key Competitors:
BMW G 650GS Sertao, Kawasaki KLR650, Honda XR650L, Yamaha XT660R.
Key Features
Engine Philosophy:
Torquey, reliable single-cylinder engine adapted from BMW's proven G 650 platform, offering good fuel economy and tractable power delivery.
Design Purpose:
Designed for versatility, blending road manners with off-road capability, emphasizing simplicity and robustness.
📋 Manual Details
Coverage Areas
Primary Coverage:
All Models/Engines
Page Count
Estimated Page Count:
Estimated 300-500 pages (typical for comprehensive workshop manuals)
Manual Type
Manual Type:
Workshop Repair Service Manual
Language
Language:
Likely English (standard for international markets; specific language not stated but implied)
Likely utilizes an OBD-II style diagnostic port or proprietary connector for ECU access and fault code retrieval.
Engine Management
ECU:
Engine Control Unit managing fuel injection, ignition timing, and other engine parameters.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000 - 10,000 km (3,000 - 6,000 miles) or annually, refer to manual for exact mileage.
Air Filter Inspection:
Every 5,000 km (3,000 miles) or as needed based on riding conditions.
Spark Plug Replacement:
Every 10,000 - 20,000 km (6,000 - 12,000 miles).
Valve Clearance Check:
Typically every 10,000 - 20,000 km (6,000 - 12,000 miles).
Chain Lubrication Adjustment:
Every 500 km (300 miles) or after riding in wet conditions.
Fluid Specifications
Engine Oil Type:
SAE 15W-50, API SJ or higher (specific BMW approval may be recommended, check manual).
Engine Oil Capacity:
Approx. 2.1 Liters (2.2 US quarts) with filter change.
Coolant Type:
Ethylene glycol based antifreeze, typically a 50/50 mix with distilled water.
Brake Fluid Type:
DOT 4 hydraulic brake fluid.
Fork Oil Type:
Specific viscosity and grade (e.g., SAE 5W or 10W), manual will specify.
Chain Lube:
Recommended motorcycle chain lubricant.
Known Issues
Common Complaints:
Potential for stator issues (reported on some G 650 platforms), clutch slave cylinder leaks, ABS sensor faults, occasional electrical gremlins.
Maintenance Focus:
Regular cleaning and lubrication of the chain, proper chain tension, and timely fluid changes are crucial for longevity.
📚 Vehicle History
Brand Heritage
Brand Origin:
Husqvarna Motorcycles, founded in Sweden in 1903, known for off-road motorcycles.
Ownership Changes:
Acquired by BMW Motorrad in 2007, ownership later transferred to Pierer Industrie AG (KTM group) in 2013.
Model Evolution
Development Basis:
Developed on the platform of the BMW G 650 GS, sharing many core components but with distinct Husqvarna styling and tuning.
Production
Manufacturing Location:
Likely Italy (under BMW ownership).
Production Years:
2013-2014 (discontinued after Husqvarna acquisition by Pierer Industrie AG).
🏆 Awards & Recognition
Recognitions
Segment Recognition:
Praised for its lightweight, manageable single-cylinder platform in the dual-sport segment, offering a good balance of on-road comfort and off-road capability for its class.
Ratings
Reliability Perception:
Generally considered reliable due to the BMW-derived engine, though specific model years and maintenance history are key factors.