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Chevrolet Chevy Volt Complete Workshop Service Repair Manual 2014

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🏷️ Basic Information Identification Make: Chevrolet Model: Volt Year: 2014 Codes Platform Code: Global B (GM Delta II based) 👋 Introduction Market Position Vehicle Segment: Extended-Range Electric Vehicle (EREV) / Plug-in Hybrid Electric Vehicle (PHEV) Target Audience: Environmentally conscious consumers seeking electric driving with gasoline backup Competitive Analysis Primary Competitors: Toyota Prius Plug-in Hybrid, Fisker Karma, potentially early Tesla Model S variants Key Features Powertrain Layout: Series-parallel hybrid with electric motors driving wheels, internal combustion engine acts as a generator Electric Range: Approximately 38 miles (EPA estimated) on a full charge Charging Capabilities: 120V AC (Level 1), 240V AC (Level 2) charging 📋 Manual Details Coverage Areas Coverage Scope: Complete workshop service and repair procedures Page Count Estimated Page Count: Over 2000 pages (typical for comprehensive service manuals) Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: Downloadable Digital Format (likely PDF) 📖 Manual Coverage Systems Covered Powertrain: Hybrid system, electric drive unit, range-extending internal combustion engine (1.4L Ecotec), battery pack, charging system, power electronics Chassis: Suspension (front struts, rear independent suspension), steering (electric power steering), brakes (regenerative braking, hydraulic braking system, ABS, ESC) Electrical: 12V electrical system, high-voltage system, battery management system (BMS), infotainment, lighting, sensors, control modules (ECU/PCM/VCIM) Body: Body structure, exterior trim, interior trim, HVAC system, safety restraints (airbags, seatbelts) Procedures Included Maintenance: Routine maintenance, oil changes, filter replacements, tire rotations, brake inspections, battery checks (12V) Diagnostics: Troubleshooting guides, diagnostic trouble codes (DTCs), circuit diagrams, component testing procedures Repair: Component removal and installation, adjustments, specifications, torque values, wiring repairs, body panel replacement Hybrid System: High-voltage battery pack servicing, charging system diagnosis and repair, electric motor inspection, power control module servicing Technical Depth Depth: Comprehensive: from basic fluid changes to complex hybrid system component replacement and advanced electrical troubleshooting 📊 Manual Specifications File Format File Type: PDF Searchability: Text-searchable (for quick access to information) Print Quality Image Resolution: High-resolution diagrams, illustrations, and photos Binding Type Binding: N/A (Downloadable) Paper Type Paper Quality: N/A (Downloadable) ⚙️ Engine Specifications Primary Engine Engine Type: Inline 4-cylinder, naturally aspirated Engine Code: LCV (1.4L Ecotec, specific variant for Volt) Displacement: 1.4 Liters (1398 cc) Bore X Stroke: 73.4 mm x 80.6 mm Compression Ratio: 12.2:1 Performance Engine Horsepower: 84 hp @ 4800 rpm (primarily for generator duty) Engine Torque: 96 lb-ft @ 4800 rpm (primarily for generator duty) Hybrid System Peak Output: 149 hp (combined system power) Hybrid System Peak Torque: 273 lb-ft (combined system torque) Fuel System Fuel Type: Unleaded Gasoline Fuel Delivery: Electronic Fuel Injection (EFI) Emission Control: Catalytic Converter, On-Board Diagnostic System (OBD-II) Fluid Specifications Engine Oil Type: SAE 0W-20 Full Synthetic Engine Oil Capacity: 4.2 quarts (3.98 liters) with filter change Coolant Type: Dex-Cool (GM P/N 12378560 or equivalent orange silicate-free) 🔧 Transmission Standard Type: Electric Drive Unit (EDU) - Single Speed Drive Modes: EV (Electric Only), Sport, Mountain, Hold Features Regen Braking Integration: Integrated into electric drive unit Transmission Fluid Type: GM proprietary, often referred to as 'Auto-Trak II' or equivalent for electric drivetrains 📐 Dimensions Exterior Length: 179.1 inches (4550 mm) Width: 70.7 inches (1796 mm) Height: 56.4 inches (1433 mm) Wheelbase: 106.1 inches (2695 mm) Interior Passenger Volume: 83.7 cubic feet (2370 L) Cargo Cargo Volume Rear Seats Up: 10.6 cubic feet (300 L) Cargo Volume Rear Seats Down: 19.8 cubic feet (561 L) Weights Curb Weight: 3740 lbs (1700 kg) - approximate Gross Vehicle Weight Rating Gvwr: 4540 lbs (2060 kg) - approximate 🛡️ Safety Features Ratings NHTSA Overall Rating: 5-Star (for 2014 model year) IIHS Top Safety Pick: Yes Active Features ABS: Anti-lock Braking System Esc: Electronic Stability Control (StabiliTrak) Traction Control: Traction Control System Passive Features Airbags: Frontal airbags, side-impact airbags, knee airbags (driver and passenger) Seatbelts: 3-point seatbelts with pretensioners and load limiters Child Seat Anchors: LATCH (Lower Anchors and Tethers for Children) 💡 Technology Features Infotainment Infotainment System: Chevrolet MyLink infotainment system Display Size: 7-inch touchscreen (standard) Audio System: AM/FM stereo with CD player, USB ports, auxiliary input Driver Assistance Rearview Camera: Standard Parking Sensors: Optional (rear) Connectivity Bluetooth: Standard (for hands-free calling and audio streaming) Onstar: Available (with subscription) Powertrain Control Hybrid Control Module: Dedicated control unit managing power flow between engine, motors, and battery 🔧 Maintenance Service Intervals Oil Change Interval: Refer to manual for specific conditions (e.g., mileage, time, engine usage) Engine Air Filter Replacement: Refer to manual (typically based on driving conditions) Cabin Air Filter Replacement: Refer to manual (typically every 12,000 miles or 12 months) Coolant Replacement: Refer to manual (often at higher mileages, e.g., 100,000 miles for Dex-Cool) Brake Fluid Flush: Refer to manual (typically every 3-5 years) High Voltage Battery Maintenance: No user-serviceable components; requires specialized diagnostic tools Known Issues Common Concerns 1St Gen: Battery coolant leaks, electric drive unit control module issues, charge port issues, occasional software glitches Diagnostic Difficulty:...
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Chevrolet Chevy Volt Complete Workshop Service Repair Manual 2014
🏷️ Basic Information
Identification
Make:
Chevrolet
Model:
Volt
Year:
2014
Codes
Platform Code:
Global B (GM Delta II based)
👋 Introduction
Market Position
Vehicle Segment:
Extended-Range Electric Vehicle (EREV) / Plug-in Hybrid Electric Vehicle (PHEV)
Target Audience:
Environmentally conscious consumers seeking electric driving with gasoline backup
Competitive Analysis
Primary Competitors:
Toyota Prius Plug-in Hybrid, Fisker Karma, potentially early Tesla Model S variants
Key Features
Powertrain Layout:
Series-parallel hybrid with electric motors driving wheels, internal combustion engine acts as a generator
Electric Range:
Approximately 38 miles (EPA estimated) on a full charge
Charging Capabilities:
120V AC (Level 1), 240V AC (Level 2) charging
📋 Manual Details
Coverage Areas
Coverage Scope:
Complete workshop service and repair procedures
Page Count
Estimated Page Count:
Over 2000 pages (typical for comprehensive service manuals)
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Downloadable Digital Format (likely PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Hybrid system, electric drive unit, range-extending internal combustion engine (1.4L Ecotec), battery pack, charging system, power electronics
Chassis:
Suspension (front struts, rear independent suspension), steering (electric power steering), brakes (regenerative braking, hydraulic braking system, ABS, ESC)
Electrical:
12V electrical system, high-voltage system, battery management system (BMS), infotainment, lighting, sensors, control modules (ECU/PCM/VCIM)
Body:
Body structure, exterior trim, interior trim, HVAC system, safety restraints (airbags, seatbelts)
Procedures Included
Maintenance:
Routine maintenance, oil changes, filter replacements, tire rotations, brake inspections, battery checks (12V)
Diagnostics:
Troubleshooting guides, diagnostic trouble codes (DTCs), circuit diagrams, component testing procedures
Repair:
Component removal and installation, adjustments, specifications, torque values, wiring repairs, body panel replacement
Hybrid System:
High-voltage battery pack servicing, charging system diagnosis and repair, electric motor inspection, power control module servicing
Technical Depth
Depth:
Comprehensive: from basic fluid changes to complex hybrid system component replacement and advanced electrical troubleshooting
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Text-searchable (for quick access to information)
Print Quality
Image Resolution:
High-resolution diagrams, illustrations, and photos
Binding Type
Binding:
N/A (Downloadable)
Paper Type
Paper Quality:
N/A (Downloadable)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 4-cylinder, naturally aspirated
Engine Code:
LCV (1.4L Ecotec, specific variant for Volt)
Displacement:
1.4 Liters (1398 cc)
Bore X Stroke:
73.4 mm x 80.6 mm
Compression Ratio:
12.2:1
Performance
Engine Horsepower:
84 hp @ 4800 rpm (primarily for generator duty)
Engine Torque:
96 lb-ft @ 4800 rpm (primarily for generator duty)
Hybrid System Peak Output:
149 hp (combined system power)
Hybrid System Peak Torque:
273 lb-ft (combined system torque)
Fuel System
Fuel Type:
Unleaded Gasoline
Fuel Delivery:
Electronic Fuel Injection (EFI)
Emission Control:
Catalytic Converter, On-Board Diagnostic System (OBD-II)
Fluid Specifications
Engine Oil Type:
SAE 0W-20 Full Synthetic
Engine Oil Capacity:
4.2 quarts (3.98 liters) with filter change
Coolant Type:
Dex-Cool (GM P/N 12378560 or equivalent orange silicate-free)
🔧 Transmission
Standard
Type:
Electric Drive Unit (EDU) - Single Speed
Drive Modes:
EV (Electric Only), Sport, Mountain, Hold
Features
Regen Braking Integration:
Integrated into electric drive unit
Transmission Fluid Type:
GM proprietary, often referred to as 'Auto-Trak II' or equivalent for electric drivetrains
📐 Dimensions
Exterior
Length:
179.1 inches (4550 mm)
Width:
70.7 inches (1796 mm)
Height:
56.4 inches (1433 mm)
Wheelbase:
106.1 inches (2695 mm)
Interior
Passenger Volume:
83.7 cubic feet (2370 L)
Cargo
Cargo Volume Rear Seats Up:
10.6 cubic feet (300 L)
Cargo Volume Rear Seats Down:
19.8 cubic feet (561 L)
Weights
Curb Weight:
3740 lbs (1700 kg) - approximate
Gross Vehicle Weight Rating Gvwr:
4540 lbs (2060 kg) - approximate
🛡️ Safety Features
Ratings
NHTSA Overall Rating:
5-Star (for 2014 model year)
IIHS Top Safety Pick:
Yes
Active Features
ABS:
Anti-lock Braking System
Esc:
Electronic Stability Control (StabiliTrak)
Traction Control:
Traction Control System
Passive Features
Airbags:
Frontal airbags, side-impact airbags, knee airbags (driver and passenger)
Seatbelts:
3-point seatbelts with pretensioners and load limiters
Child Seat Anchors:
LATCH (Lower Anchors and Tethers for Children)
💡 Technology Features
Infotainment
Infotainment System:
Chevrolet MyLink infotainment system
Display Size:
7-inch touchscreen (standard)
Audio System:
AM/FM stereo with CD player, USB ports, auxiliary input
Driver Assistance
Rearview Camera:
Standard
Parking Sensors:
Optional (rear)
Connectivity
Bluetooth:
Standard (for hands-free calling and audio streaming)
Onstar:
Available (with subscription)
Powertrain Control
Hybrid Control Module:
Dedicated control unit managing power flow between engine, motors, and battery
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to manual for specific conditions (e.g., mileage, time, engine usage)
Engine Air Filter Replacement:
Refer to manual (typically based on driving conditions)
Cabin Air Filter Replacement:
Refer to manual (typically every 12,000 miles or 12 months)
Coolant Replacement:
Refer to manual (often at higher mileages, e.g., 100,000 miles for Dex-Cool)
Brake Fluid Flush:
Refer to manual (typically every 3-5 years)
High Voltage Battery Maintenance:
No user-serviceable components; requires specialized diagnostic tools
Known Issues
Common Concerns 1St Gen:
Battery coolant leaks, electric drive unit control module issues, charge port issues, occasional software glitches
Diagnostic Difficulty:
Requires specific GM diagnostic software (e.g., GDS2) and understanding of hybrid/EV systems
Fluid Specifications
Brake Fluid Type:
DOT 3
📚 Vehicle History
Brand Heritage
Manufacturer:
General Motors (GM)
Model Evolution
First Generation Introduction:
2010 model year
Second Generation Introduction:
2016 model year (significant redesign)
Production
Manufacturing Location:
Detroit-Hamtramck Assembly, Detroit, Michigan, USA
Production Years Covered:
2011-2015 (first generation)
🏆 Awards & Recognition
Recognitions
Green Car Of The Year:
2011 Green Car of the Year (by Green Car Journal)
Ward S 10 Best Engines:
2011 Ward's 10 Best Engines for its innovative EREV powertrain
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