2014 Kawasaki KLX110 / KLX110L Service Repair Manual
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🏷️ Basic Information Identification Make: Kawasaki Model: KLX110 / KLX110L Model Code: KLX110CA, KLX110DA, KLX110CB, KLX110DB, KLX110CC, KLX110DC, KLX110CD, KLX110DD, KLX110CE, KLX110DE Year: 2014 Vehicle Type: Off-road Motorcycle Segment: Mini/Youth Dirt Bike 👋 Introduction Market Position Target Audience: Enthusiasts, DIY mechanics, service technicians working on 2014 Kawasaki KLX110/KLX110L models Category: Youth/Entry-Level Off-Road Motorcycle Competitive Analysis Key Competitors: Honda CRF110F, Yamaha TT-R110E, Suzuki DR-Z110 Key Features Manual Value Proposition: Provides all necessary information for maintenance, repair, and troubleshooting, ensuring longevity and optimal performance of the KLX110/KLX110L Vehicle Usp: User-friendly design, approachable power, and reputation for reliability in the mini-bike segment 📋 Manual Details Coverage Areas Manual Type: Service Repair Manual Language: English Format: PDF Download Page Count: Not Specified (Comprehensive) Digital Quality: High Quality PDF, Printable Availability: Instant Download 📖 Manual Coverage Systems Covered Engine Systems: Top End, Lubrication System, Fuel System, Crankshaft, Transmission Drivetrain Systems: Clutch, Final Drive Chassis Systems: Wheels, Tires, Brakes, Suspension, Steering, Frame Electrical Systems: Wiring Diagrams, Electrical Components General Information Coverage: Vehicle identification, safety precautions, general maintenance guidelines, specifications, torque values. Procedures Included General Procedures: General Information, Assembly, Disassembly Maintenance Procedures: Periodic Maintenance Repair Procedures: Service and Repair Procedures Diagnostic Procedures: Troubleshooting (Implied by Service Repair Manual) Engine Repair Procedures: Complete teardown and reassembly of top end, crankshaft, transmission, clutch, and lubrication system. Chassis Repair Procedures: Wheel and tire servicing, brake system overhaul, suspension component replacement and adjustment, steering system maintenance. Technical Depth Depth Of Coverage: Comprehensive from basic maintenance to complete engine and chassis overhaul Diagnostic Capability: Detailed schematics and troubleshooting guides Rebuild Procedures: Complete engine and component rebuild instructions 📊 Manual Specifications File Format File Format: PDF Compatibility: All Windows & Mac versions Reader Requirement: Adobe PDF Reader Print Quality Printability: All pages printable Binding Type Binding Type: Digital (N/A for printed) Paper Type Paper Type: Digital (N/A for printed) ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, SOHC, 2-valve, Air-cooled Displacement: 112cc Bore X Stroke: 53.0 x 53.0 mm Compression Ratio: 9.5:1 Performance Horsepower: Approx. 7.3 HP @ 8,000 RPM (Estimated, varies by model year/tuning) Torque: Approx. 7.0 Nm @ 4,000 RPM (Estimated) Fuel System Carburetor: Keihin PB20 (Typical, subject to regional variations) Fuel Type: Unleaded Gasoline Fuel Tank Capacity: 3.7 L (1.0 gal) Engine Systems Valve Train: SOHC (Single Overhead Camshaft) Cooling System: Air-cooled 🔧 Transmission Standard Transmission Type: Semi-automatic Number Of Gears: 4-speed Features Clutch Type: Wet, multi-disc Final Drive: Chain Drive Gear Ratios: Refer to manual for specific gear ratios (e.g., 1st: 2.667, 2nd: 1.933, 3rd: 1.476, 4th: 1.214) 📐 Dimensions Exterior Overall Length: 1720 mm (67.7 in) Overall Width: 770 mm (30.3 in) Overall Height: 1010 mm (39.8 in) Wheelbase: 1200 mm (47.2 in) Ground Clearance: 255 mm (10.0 in) Seat Height: 765 mm (30.1 in) Front Tire Size: 2.50-14 4PR (Typical) Rear Tire Size: 3.00-12 4PR (Typical) Weights Curb Weight: 77 kg (169.8 lbs) Dry Weight: 72 kg (158.7 lbs) Max Load Capacity: Refer to manual (typically designed for rider weight up to ~150 lbs/68 kg) 🛡️ Safety Features Ratings Safety Features: Standard motorcycle safety features; specific ratings not applicable as it is an off-road vehicle. Active Features Braking System: Front: Drum Brake; Rear: Drum Brake (KLX110), Front: Disc Brake; Rear: Drum Brake (KLX110L) Passive Features Frame Construction: Semi-double cradle, High-tensile steel 💡 Technology Features Infotainment Infotainment Features: Basic instrumentation (speedometer/odometer optional on some models), no advanced infotainment features. Driver Assistance Rider Aids: None (Focus on mechanical simplicity for off-road use). Connectivity Connectivity Features: No electronic connectivity features. 🔧 Maintenance Service Intervals Oil Change Interval: Refer to manual for specific mileage/time recommendations (typically every 1000-2000 km or annually) Air Filter Cleaning: Refer to manual (frequent checks recommended based on riding conditions) Spark Plug Replacement: Refer to manual (typically every 3000-6000 km) Fluid Specifications Engine Oil Type: API SG, SF or SE, SAE 10W-40 (Check Manual for Precise Specification) Engine Oil Capacity: 1.0 L (0.9 US qt) without filter change; 1.1 L (1.0 US qt) with filter change (Consult manual for exact capacity) Transmission Oil Type: SAE 10W-40 API SG, SF or SE (Shared with engine oil) Known Issues Common Wear Items: Brake pads, chain and sprockets, tires, clutch plates (due to typical riding conditions) Potential Issues: Carburetor adjustment due to altitude/temperature changes, clutch engagement sensitivity. 📚 Vehicle History Brand Heritage Manufacturer Heritage: Kawasaki Heavy Industries boasts a long history in motorcycle manufacturing, known for performance and reliability across various segments. Model Evolution Klx Lineage: The KLX110 series has been a staple in Kawasaki's off-road lineup, consistently updated to meet the demands of young riders and beginner enthusiasts. Klx110L Variant: The 'L' designation typically signifies a model with a longer swingarm and potentially taller seat height for slightly larger riders, offering an adjustable seat height option on some generations. Production Production Origin: Kawasaki motorcycles are typically manufactured in Japan,...
Basic instrumentation (speedometer/odometer optional on some models), no advanced infotainment features.
Driver Assistance
Rider Aids:
None (Focus on mechanical simplicity for off-road use).
Connectivity
Connectivity Features:
No electronic connectivity features.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to manual for specific mileage/time recommendations (typically every 1000-2000 km or annually)
Air Filter Cleaning:
Refer to manual (frequent checks recommended based on riding conditions)
Spark Plug Replacement:
Refer to manual (typically every 3000-6000 km)
Fluid Specifications
Engine Oil Type:
API SG, SF or SE, SAE 10W-40 (Check Manual for Precise Specification)
Engine Oil Capacity:
1.0 L (0.9 US qt) without filter change; 1.1 L (1.0 US qt) with filter change (Consult manual for exact capacity)
Transmission Oil Type:
SAE 10W-40 API SG, SF or SE (Shared with engine oil)
Known Issues
Common Wear Items:
Brake pads, chain and sprockets, tires, clutch plates (due to typical riding conditions)
Potential Issues:
Carburetor adjustment due to altitude/temperature changes, clutch engagement sensitivity.
📚 Vehicle History
Brand Heritage
Manufacturer Heritage:
Kawasaki Heavy Industries boasts a long history in motorcycle manufacturing, known for performance and reliability across various segments.
Model Evolution
Klx Lineage:
The KLX110 series has been a staple in Kawasaki's off-road lineup, consistently updated to meet the demands of young riders and beginner enthusiasts.
Klx110L Variant:
The 'L' designation typically signifies a model with a longer swingarm and potentially taller seat height for slightly larger riders, offering an adjustable seat height option on some generations.
Production
Production Origin:
Kawasaki motorcycles are typically manufactured in Japan, with some models potentially assembled in other global locations.