Opel Karl 2015-2017 Service Repair Workshop Manual
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🏷️ Basic Information Identification Make: Opel Model: Karl Model Designation: Opel Karl / Vauxhall Viva (UK Market) Production Years Covered: 2015, 2016, 2017 Generation Generation Code: First Generation (2015-2019) Codes Internal Platform Code: GM Gamma II Platform (shared with Chevrolet Spark) 👋 Introduction Market Position Segment: City Car / A-Segment Target Audience: Urban commuters, new drivers, budget-conscious buyers, small families. Competitive Analysis Key Competitors: Hyundai i10, Kia Picanto, Volkswagen Up!, Fiat 500, Toyota Aygo, Peugeot 108, Citroën C1, Ford Ka. Key Features Unique Selling Points: Compact size for easy urban maneuverability, fuel efficiency, competitive pricing, surprisingly spacious interior for its class, availability of advanced safety features (e.g., Lane Departure Warning) often found in larger vehicles. 📋 Manual Details Coverage Areas Primary Coverage: All regions where Opel Karl/Vauxhall Viva were sold. Page Count Estimated Pages: 500+ Manual Type Type: Factory Service Repair Workshop Manual Language Language: English Format Format: PDF (Downloadable) 📖 Manual Coverage Systems Covered Powertrain: Engine (mechanical and electrical), Transmission (manual and automatic), Fuel System, Exhaust System. Chassis: Suspension (front and rear), Steering System, Brakes (hydraulic and parking), Wheels and Tires. Electrical: Body Control Module (BCM), Powertrain Control Module (PCM), Lighting, Instrument Cluster, Audio System, HVAC Controls, SRS (Airbag) System, Power Windows/Locks, Wiper/Washer Systems. Body And Interior: Body Panels, Doors, Bumpers, Glass, Seats, Interior Trim, Safety Restraints. Procedures Included Maintenance: Scheduled maintenance, fluid changes (oil, coolant, brake fluid, transmission fluid), filter replacements (oil, air, cabin, fuel), spark plug replacement, belt inspection/replacement. Troubleshooting: Diagnostic trouble codes (DTCs), symptom-based troubleshooting, component testing, wiring diagrams for fault finding. Repair: Engine component replacement (pistons, bearings, seals), cylinder head service, transmission overhaul, brake caliper/rotor/pad replacement, suspension component replacement (struts, control arms), starter/alternator replacement, fuel injector replacement, radiator/hose replacement. Diagnostics: OBD-II diagnostics, sensor testing, actuator testing, ECU programming/relearning procedures (where applicable). Technical Depth Depth: Comprehensive - from basic fluid checks and filter changes to full engine and transmission overhauls, including electrical system diagnostics and component replacement. 📊 Manual Specifications File Format File Type: PDF Print Quality Printability: High-resolution, suitable for professional printing. Individual pages or full manual can be printed. Binding Type Binding: N/A (Digital Download - PDF) Paper Type Paper Type: N/A (Digital Download - PDF) Usability Device Compatibility: Compatible with all Windows and MAC computers, tablets, and smartphones. Licensing License Type: Lifetime use on unlimited devices, no expiry date. ⚙️ Engine Specifications Primary Engine Engine Code: B10XER (1.0L Petrol) Engine Type: Inline 3-Cylinder, DOHC, 12 Valves Displacement: 999 cc Bore X Stroke: 74.0 mm x 77.4 mm Compression Ratio: 10.0:1 Performance Horsepower: 75 PS (74 bhp; 55 kW) @ 6,500 rpm Torque: 96 Nm (71 lb-ft) @ 4,500 rpm Fuel System Induction: Multi-point Fuel Injection (MPI) Fuel Type: Unleaded Petrol (RON 95 Recommended) Cooling System Coolant Type: GM Dex-Cool Long Life Coolant (Blue) Coolant Capacity: Approx. 5.2 Litres Lubrication System Oil Type: SAE 0W-20 (API SN or ILSAC GF-5 compliant) Oil Capacity: Approx. 3.1 Litres (with filter) 🔧 Transmission Standard Transmission Type: 5-Speed Manual Transmission Optional Transmission Type: 5-Speed Automated Manual Transmission (Easytronic) Features Manual Fluid Type: GM Manual Transmission Fluid 93165186 (or equivalent GL-4 75W-85) Automated Manual Fluid Type: GM Dextron VI Automatic Transmission Fluid (ATF) 📐 Dimensions Exterior Length: 3676 mm (144.7 in) Width: 1676 mm (66.0 in) Height: 1530 mm (60.2 in) Wheelbase: 2385 mm (93.9 in) Interior Seating Capacity: 4-5 Passengers (depending on configuration) Cargo Boot Space: 196 litres (7.0 cu ft) - expandable to 1013 litres (35.8 cu ft) with rear seats folded. Weights Curb Weight: 970 kg (2,138 lb) - approximate, varies by trim and transmission. Gross Vehicle Weight: 1,350 kg (2,976 lb) - approximate. 🛡️ Safety Features Ratings Euro Ncap Rating: 4 Stars (2015) Active Features Standard Safety: ABS, EBD, ESC (Electronic Stability Control), Traction Control, Brake Assist, Hill Start Assist (HSA). Optional Safety: Lane Departure Warning (LDW), Tyre Pressure Monitoring System (TPMS), Front Fog Lamps. Passive Features Airbags: Driver, Passenger, Side and Curtain Airbags (6 total). Child Seat Anchors: ISOFIX points on rear outer seats. 💡 Technology Features Infotainment Infotainment System: IntelliLink infotainment system with 7-inch touchscreen. Connectivity Options: Bluetooth connectivity for calls and audio streaming, USB port, AUX-in. Optional Apple CarPlay and Android Auto integration on higher trims/later models. Driver Assistance Optional Assistance: Cruise Control, Park Assist (front and rear sensors), Rear View Camera. Comfort Features Climate Control: Manual air conditioning standard on most models, optional climate control on higher trims. Lighting: Halogen headlights with LED daytime running lights. Optional front fog lamps. 🔧 Maintenance Service Intervals Oil Change Interval: Every 15,000 km or 12 months, whichever comes first. Air Filter Replacement: Every 30,000 km or 24 months. Cabin Filter Replacement: Every 15,000 km or 12 months. Spark Plug Replacement: Every 60,000 km (for standard spark plugs) or 120,000 km (for iridium spark plugs if fitted). Brake Fluid Change: Every 2 years, regardless of...
GM Gamma II Platform (shared with Chevrolet Spark)
👋 Introduction
Market Position
Segment:
City Car / A-Segment
Target Audience:
Urban commuters, new drivers, budget-conscious buyers, small families.
Competitive Analysis
Key Competitors:
Hyundai i10, Kia Picanto, Volkswagen Up!, Fiat 500, Toyota Aygo, Peugeot 108, Citroën C1, Ford Ka.
Key Features
Unique Selling Points:
Compact size for easy urban maneuverability, fuel efficiency, competitive pricing, surprisingly spacious interior for its class, availability of advanced safety features (e.g., Lane Departure Warning) often found in larger vehicles.
📋 Manual Details
Coverage Areas
Primary Coverage:
All regions where Opel Karl/Vauxhall Viva were sold.
Page Count
Estimated Pages:
500+
Manual Type
Type:
Factory Service Repair Workshop Manual
Language
Language:
English
Format
Format:
PDF (Downloadable)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine (mechanical and electrical), Transmission (manual and automatic), Fuel System, Exhaust System.
Chassis:
Suspension (front and rear), Steering System, Brakes (hydraulic and parking), Wheels and Tires.
Electrical:
Body Control Module (BCM), Powertrain Control Module (PCM), Lighting, Instrument Cluster, Audio System, HVAC Controls, SRS (Airbag) System, Power Windows/Locks, Wiper/Washer Systems.
Body And Interior:
Body Panels, Doors, Bumpers, Glass, Seats, Interior Trim, Safety Restraints.
Comprehensive - from basic fluid checks and filter changes to full engine and transmission overhauls, including electrical system diagnostics and component replacement.
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Printability:
High-resolution, suitable for professional printing. Individual pages or full manual can be printed.
Binding Type
Binding:
N/A (Digital Download - PDF)
Paper Type
Paper Type:
N/A (Digital Download - PDF)
Usability
Device Compatibility:
Compatible with all Windows and MAC computers, tablets, and smartphones.
Licensing
License Type:
Lifetime use on unlimited devices, no expiry date.
Lane Departure Warning (LDW), Tyre Pressure Monitoring System (TPMS), Front Fog Lamps.
Passive Features
Airbags:
Driver, Passenger, Side and Curtain Airbags (6 total).
Child Seat Anchors:
ISOFIX points on rear outer seats.
💡 Technology Features
Infotainment
Infotainment System:
IntelliLink infotainment system with 7-inch touchscreen.
Connectivity Options:
Bluetooth connectivity for calls and audio streaming, USB port, AUX-in. Optional Apple CarPlay and Android Auto integration on higher trims/later models.
Driver Assistance
Optional Assistance:
Cruise Control, Park Assist (front and rear sensors), Rear View Camera.
Comfort Features
Climate Control:
Manual air conditioning standard on most models, optional climate control on higher trims.
Lighting:
Halogen headlights with LED daytime running lights. Optional front fog lamps.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 15,000 km or 12 months, whichever comes first.
Air Filter Replacement:
Every 30,000 km or 24 months.
Cabin Filter Replacement:
Every 15,000 km or 12 months.
Spark Plug Replacement:
Every 60,000 km (for standard spark plugs) or 120,000 km (for iridium spark plugs if fitted).
Some reports of minor electrical gremlins, occasional issues with the Easytronic transmission's smooth operation, and potential for front suspension wear on rough roads.
Typical Repairs:
Brake pad and disc replacement, front brake caliper service, engine accessory belt replacement, potential clutch replacement on Easytronic models, minor bodywork repairs.
📚 Vehicle History
Brand Heritage
Opel History:
Opel, a German automotive manufacturer founded in 1862, has a long history of producing reliable and innovative vehicles, particularly known for its range of compact and popular cars in Europe.
Model Evolution
Karl Introduction:
The Opel Karl (and Vauxhall Viva) was introduced to replace the Opel Agila/Vauxhall Agila as Opel's entry-level city car, targeting the growing demand for affordable and economical urban transport.
Production
Manufacturing Location:
South Korea (as part of GM's global small car platform development)
Production Period:
2015-2019 (for this generation, later facelifted)
🏆 Awards & Recognition
Recognitions
"What Car?" Rating:
Often rated highly for value for money and practicality within its segment by automotive publications like What Car?.
Ratings
Fuel Economy Rating:
Good to excellent fuel economy, typically in the range of 4.0-5.5 L/100km (57-70 mpg) combined cycle, depending on transmission and driving conditions.