GMC Sierra 2017-2018 2500HD 3500HD Factory Service Repair Manual

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🏷️ Basic Information Identification Make: GMC Model: Sierra 2500HD / 3500HD Year: 2017-2018 Generation Generation Designation: Fourth Generation (K2XX) Codes Platform Code: K2XX 👋 Introduction Market Position Target Audience: Professional automotive technicians, dealership service departments, fleet maintenance facilities, and experienced DIY mechanics specializing in heavy-duty trucks. Competitive Analysis Value Proposition: Provides factory-level diagnostic and repair procedures, ensuring accurate and efficient servicing. The comprehensive nature and extensive page count offer unparalleled depth compared to generic repair guides. Key Features Digital Access: Immediate access to a vast amount of information, searchability within the PDF, and the ability to print specific sections as needed. Illustration Detail: High-resolution diagrams, photos, and illustrations significantly aid in understanding complex procedures and component locations. 📋 Manual Details Coverage Areas Major Systems Covered: Engine, Transmission, Brakes, Suspension, Steering, Electrical, HVAC, Body, Drivetrain, Fuel System, Exhaust, Safety Systems, Multimedia Page Count Total Pages: 15000+ Manual Type Type: Factory Service / Workshop Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine Systems: 6.0L (L96 LC8) Vortec V8 Gasoline, 6.6L (L5P) Duramax Turbo-Diesel V8; Description and Operation, Diagnostic Information and Procedures, Repair Instructions, Schematic Wiring Diagrams, Specifications, Special Tools and Equipment, Engine Mechanical, Engine Controls and Fuel, Engine Heating and Cooling, Engine Exhaust Transmission Systems: 6-Speed Automatic 6L80 (MYC) / 6L90 (MYD); Description and Operation, Component Locator, Diagnostic Information and Procedures, Repair Instructions (On/Off Vehicle), Schematic Wiring Diagrams, Specifications, Tools and Equipment. Allison 6-Speed Automatic (MW7) Transmission; Description and Operation, Component Locator, Diagnostic Information and Procedures, Repair Instructions (On/Off Vehicle), Schematic Wiring Diagrams, Specifications, Special Tools and Equipment. Manual Transmission Tremec 5 Speed (MQ7). Transmission Clutch, Transmission Power Take-Off, Transmission Shift Lock Control. Brake Systems: ABS, Antilock Brake Safety Precautions, Hydraulic Brakes, Park Brake, Trailer Brake, Brake Disc Brakes. Suspension Steering: Front Suspension, Rear Suspension, Steering Power Steering, Steering Linkage, Steering Wheel and Column, Wheel Alignment (Theory, Operation, Specifications), Electronic Suspension General Diagnosis. Electrical Electronic: Master Electrical Component List, Master Electrical Schematic Icons, Electrical Center Identification Views, Ground Distribution Schematics, Ground Distribution, Electrical Schematic Symbols, Wiring Diagrams, Wiring Harness Routing Views, Wiring Systems and Power Management (Description, Operation, Diagnosis, Repair, Schematics, Connectors), Lighting (Description, Operation, Diagnosis, Repair, Schematics, Specifications), Immobilizer, Theft Deterrent, Tire Pressure Monitoring (TPMS), Supplemental Inflatable Restraints (SIR), Active Noise Cancellation, Cruise Control, Remote Functions, Power Outlets, Proactive Alerts, Vehicle Zoning Strategy. Body Interior Exterior: Bolted Exterior Body Panels and Closures, Bumpers and Fascias, Exterior Trim, Fixed and Moveable Windows, Floor Coverings and Headlinings, Frame and Underbody, Instrument Panel and Console Trim, Interior Trim and Paneling, Mirrors, Roof Component Views, Seat Belts, Seat Hardware, Trim and Upholstery, Seat Heating and Cooling, Power Seats, Sunroof, Collision Repair, Paint and Coating, Plastic Panel Information and Repair, Waterleaks, Wind Noise. HVAC Comfort: Heating, Ventilation and Air Conditioning (HVAC) Automatic, HVAC Manual, Engine Heating and Cooling, Seat Heating and Cooling. Driver Information Entertainment: Displays and Gauges, Cellular, Entertainment and Navigation (Description, Operation, Information, Procedures, Fasteners, Repair, Schematics, Special Tools), Horns and Pedestrian Alerts, Secondary and Configurable Customer Controls. Procedures Included Repair Procedures: Complete on-vehicle and off-vehicle repair procedures for all major systems. Includes disassembly, inspection, repair, and reassembly instructions. Diagnostic Procedures: Detailed diagnostic information, troubleshooting guides, DTC (Diagnostic Trouble Codes) index, and specific diagnostic strategies for various systems. Maintenance Procedures: Routine maintenance schedules, fluid specifications, lubrication points, filter replacements, reset procedures (e.g., Maintenance Reminder Light Reset). Electrical Procedures: Component locator views, connector end views, ground views, wiring harness routing, schematic reading instructions, provision schematics, upfitter provision schematics. Troubleshooting Guides: Specific troubleshooting sections for common issues like squeaks, rattles, vibration diagnosis and correction, water leaks, and wind noise. Technical Depth Depth: Comprehensive, factory-level detail covering everything from basic maintenance to advanced diagnostics, component removal/installation, and major component overhauls. Designed for professional technicians but accessible to advanced DIY enthusiasts. 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) Compatibility: Compatible with all Windows & Mac computers (Windows 10, 8, 7, Vista 32/64, XP, ME, 98, NT, 2000), Windows/Mac/Tablet/Phone Friendly, 32/64 bit. Features: Printable pages directly from CD, ability to copy entire manual to hard drive, Hi Resolution illustrations, instructions, photos, and diagrams. Print Quality Illustration Quality: High Resolution Binding Type Binding: Digital (PDF format on CD/download) Paper Type Paper Type: Not Applicable (Digital Format) ⚙️ Engine Specifications Primary Engine Engine 1 Type: 6.0L (366ci) Vortec L96 OHV 16-Valve V8 Gasoline Engine 1 Fuel System: Multi-port Fuel Injection (MPFI), FlexFuel (E85 compatible) Engine 1 Performance: Approx. 360 hp @ 5400 rpm, 380 lb-ft @ 4200 rpm (Specifications may vary slightly by model year and configuration; consult manual for exact figures) Engine 1 Compression Ratio: 9.5:1 Engine 1 Bore X Stroke: 4.00 in x 3.62 in (101.6 mm x 92 mm) Engine 1 Cooling System: Pressurized liquid cooling system, engine block heater provisions. Secondary Engine Engine 2 Type: 6.6L (403ci)...

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Description

🏷️ Basic Information

Identification

Make:

Model:

Sierra 2500HD / 3500HD

Year:

2017-2018

Generation

Generation Designation:

Fourth Generation (K2XX)

Codes

Platform Code:

👋 Introduction

Market Position

Target Audience:

Professional automotive technicians, dealership service departments, fleet maintenance facilities, and experienced DIY mechanics specializing in heavy-duty trucks.

Competitive Analysis

Value Proposition:

Provides factory-level diagnostic and repair procedures, ensuring accurate and efficient servicing. The comprehensive nature and extensive page count offer unparalleled depth compared to generic repair guides.

Key Features

Digital Access:

Immediate access to a vast amount of information, searchability within the PDF, and the ability to print specific sections as needed.

Illustration Detail:

High-resolution diagrams, photos, and illustrations significantly aid in understanding complex procedures and component locations.

📋 Manual Details

Coverage Areas

Major Systems Covered:

Engine, Transmission, Brakes, Suspension, Steering, Electrical, HVAC, Body, Drivetrain, Fuel System, Exhaust, Safety Systems, Multimedia

Page Count

Total Pages:

15000+

Manual Type

Type:

Factory Service / Workshop Repair Manual

Language

Language:

English

Format

Format:

📖 Manual Coverage

Systems Covered

Engine Systems:

6.0L (L96 LC8) Vortec V8 Gasoline, 6.6L (L5P) Duramax Turbo-Diesel V8; Description and Operation, Diagnostic Information and Procedures, Repair Instructions, Schematic Wiring Diagrams, Specifications, Special Tools and Equipment, Engine Mechanical, Engine Controls and Fuel, Engine Heating and Cooling, Engine Exhaust

Transmission Systems:

6-Speed Automatic 6L80 (MYC) / 6L90 (MYD); Description and Operation, Component Locator, Diagnostic Information and Procedures, Repair Instructions (On/Off Vehicle), Schematic Wiring Diagrams, Specifications, Tools and Equipment. Allison 6-Speed Automatic (MW7) Transmission; Description and Operation, Component Locator, Diagnostic Information and Procedures, Repair Instructions (On/Off Vehicle), Schematic Wiring Diagrams, Specifications, Special Tools and Equipment. Manual Transmission Tremec 5 Speed (MQ7). Transmission Clutch, Transmission Power Take-Off, Transmission Shift Lock Control.

Brake Systems:

ABS, Antilock Brake Safety Precautions, Hydraulic Brakes, Park Brake, Trailer Brake, Brake Disc Brakes.

Suspension Steering:

Front Suspension, Rear Suspension, Steering Power Steering, Steering Linkage, Steering Wheel and Column, Wheel Alignment (Theory, Operation, Specifications), Electronic Suspension General Diagnosis.

Electrical Electronic:

Master Electrical Component List, Master Electrical Schematic Icons, Electrical Center Identification Views, Ground Distribution Schematics, Ground Distribution, Electrical Schematic Symbols, Wiring Diagrams, Wiring Harness Routing Views, Wiring Systems and Power Management (Description, Operation, Diagnosis, Repair, Schematics, Connectors), Lighting (Description, Operation, Diagnosis, Repair, Schematics, Specifications), Immobilizer, Theft Deterrent, Tire Pressure Monitoring (TPMS), Supplemental Inflatable Restraints (SIR), Active Noise Cancellation, Cruise Control, Remote Functions, Power Outlets, Proactive Alerts, Vehicle Zoning Strategy.

Body Interior Exterior:

Bolted Exterior Body Panels and Closures, Bumpers and Fascias, Exterior Trim, Fixed and Moveable Windows, Floor Coverings and Headlinings, Frame and Underbody, Instrument Panel and Console Trim, Interior Trim and Paneling, Mirrors, Roof Component Views, Seat Belts, Seat Hardware, Trim and Upholstery, Seat Heating and Cooling, Power Seats, Sunroof, Collision Repair, Paint and Coating, Plastic Panel Information and Repair, Waterleaks, Wind Noise.

HVAC Comfort:

Heating, Ventilation and Air Conditioning (HVAC) Automatic, HVAC Manual, Engine Heating and Cooling, Seat Heating and Cooling.

Driver Information Entertainment:

Displays and Gauges, Cellular, Entertainment and Navigation (Description, Operation, Information, Procedures, Fasteners, Repair, Schematics, Special Tools), Horns and Pedestrian Alerts, Secondary and Configurable Customer Controls.

Procedures Included

Repair Procedures:

Complete on-vehicle and off-vehicle repair procedures for all major systems. Includes disassembly, inspection, repair, and reassembly instructions.

Diagnostic Procedures:

Detailed diagnostic information, troubleshooting guides, DTC (Diagnostic Trouble Codes) index, and specific diagnostic strategies for various systems.

Maintenance Procedures:

Routine maintenance schedules, fluid specifications, lubrication points, filter replacements, reset procedures (e.g., Maintenance Reminder Light Reset).

Electrical Procedures:

Component locator views, connector end views, ground views, wiring harness routing, schematic reading instructions, provision schematics, upfitter provision schematics.

Troubleshooting Guides:

Specific troubleshooting sections for common issues like squeaks, rattles, vibration diagnosis and correction, water leaks, and wind noise.

Technical Depth

Depth:

Comprehensive, factory-level detail covering everything from basic maintenance to advanced diagnostics, component removal/installation, and major component overhauls. Designed for professional technicians but accessible to advanced DIY enthusiasts.

📊 Manual Specifications

File Format

File Type:

PDF (Portable Document Format)

Compatibility:

Compatible with all Windows & Mac computers (Windows 10, 8, 7, Vista 32/64, XP, ME, 98, NT, 2000), Windows/Mac/Tablet/Phone Friendly, 32/64 bit.

Features:

Printable pages directly from CD, ability to copy entire manual to hard drive, Hi Resolution illustrations, instructions, photos, and diagrams.

Print Quality

Illustration Quality:

High Resolution

Binding Type

Binding:

Digital (PDF format on CD/download)

Paper Type

Paper Type:

Not Applicable (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine 1 Type:

6.0L (366ci) Vortec L96 OHV 16-Valve V8 Gasoline

Engine 1 Fuel System:

Multi-port Fuel Injection (MPFI), FlexFuel (E85 compatible)

Engine 1 Performance:

Approx. 360 hp @ 5400 rpm, 380 lb-ft @ 4200 rpm (Specifications may vary slightly by model year and configuration; consult manual for exact figures)

Engine 1 Compression Ratio:

9.5:1

Engine 1 Bore X Stroke:

4.00 in x 3.62 in (101.6 mm x 92 mm)

Engine 1 Cooling System:

Pressurized liquid cooling system, engine block heater provisions.

Secondary Engine

Engine 2 Type:

6.6L (403ci) Duramax L5P OHV 32-Valve V8 Turbo-Diesel

Engine 2 Fuel System:

High-pressure Common Rail (HPCR) direct injection, Turbocharged with Intercooler

Engine 2 Performance:

Approx. 445 hp @ 2800 rpm, 910 lb-ft @ 1600 rpm (Specifications may vary slightly by model year and configuration; consult manual for exact figures)

Engine 2 Compression Ratio:

16.0:1

Engine 2 Bore X Stroke:

4.06 in x 3.90 in (103 mm x 99 mm)

Engine 2 Cooling System:

Pressurized liquid cooling system with high-capacity radiator and intercooler, engine block heater.

🔧 Transmission

Standard

Transmission 1:

6-Speed Automatic 6L80 (RPO Code: MYC) - Typically paired with the 6.0L gasoline engine.

Transmission 2:

6-Speed Allison 1000 (RPO Code: MW7) - Typically paired with the 6.6L Duramax diesel engine.

Optional

Transmission 3:

6-Speed Manual (RPO Code: MQ7) - Tremec TR4050, less common on heavy-duty models but available in certain configurations.

Features

Transmission Features:

Includes detailed procedures for on-vehicle and off-vehicle repair, diagnostic charts, component locators, and schematic wiring diagrams for both automatic and manual transmissions.

📐 Dimensions

Exterior

Wheelbase 2500Hd:

Approximately 153.7 inches (Regular Cab, Long Bed) to 167.7 inches (Crew Cab, Standard Bed).

Wheelbase 3500Hd:

Approximately 153.7 inches (Regular Cab, Long Bed) to 172.0 inches (Crew Cab, Long Bed).

Overall Length:

Varies by cab and bed configuration, ranging from approximately 232.0 inches to over 267.0 inches.

Overall Width:

Approximately 79.9 inches (excluding mirrors).

Overall Height:

Approximately 76.0 inches to 78.0 inches (varies by configuration and tire size).

Weights

Curb Weight:

Varies significantly by configuration, typically ranging from 6,000 lbs to 8,000+ lbs.

Gvw 2500Hd:

Gross Vehicle Weight Rating typically around 9,900 lbs to 10,000 lbs.

Gvw 3500Hd:

Gross Vehicle Weight Rating typically around 11,500 lbs to 12,000 lbs (Single Rear Wheel) and up to 14,200 lbs (Dual Rear Wheel).

Payload Capacity:

Varies by configuration, typically ranging from 3,000 lbs to over 7,000 lbs.

Towing Capacity:

Varies significantly by configuration and drivetrain, up to approximately 18,000 lbs for conventional towing and over 20,000 lbs for gooseneck/5th wheel towing.

🛡️ Safety Features

Ratings

NHTSA Overall Rating:

Typically 4 or 5 stars, depending on configuration and specific testing year. Heavy-duty trucks are often rated separately from light-duty vehicles.

IIHS Ratings:

Good or Acceptable ratings in various crashworthiness tests, though frontal crash tests for heavy-duty trucks are evaluated differently than smaller vehicles.

Active Features

Active Safety Systems:

Available features may include Forward Collision Alert, Lane Departure Warning, StabiliTrak stability control with trailer sway control, ABS, traction control.

Passive Features

Passive Safety Systems:

Standard airbags (front, side, curtain depending on cab configuration), seat belts, high-strength steel frame, reinforced passenger compartment.

💡 Technology Features

Infotainment

Infotainment System:

GMC IntelliLink infotainment system with touchscreens ranging from 7 to 8 inches. Features may include Bluetooth connectivity, Apple CarPlay, Android Auto, navigation, and satellite radio.

Audio Options:

Available Bose premium audio systems, USB ports, auxiliary input jack.

Driver Assistance

Driver Assistance Features:

Available features include adaptive cruise control, parking assist sensors (front and rear), a rearview camera system, and potentially a trailer camera system.

Connectivity

Connectivity Options:

Available OnStar 4G LTE Wi-Fi hotspot, USB charging ports, 120-volt power outlet.

Advanced Features

Advanced Systems:

Tire Pressure Monitoring System (TPMS), Remote Start System, Hill Start Assist, Diesel Exhaust Fluid (DEF) system for emissions control.

🔧 Maintenance

Service Intervals

Oil Change Interval Gasoline:

Typically every 7,500 miles or 12 months, with oil life monitoring system. Diesel may differ.

Oil Change Interval Diesel

Oil Change Interval Diesel:

Typically every 10,000 to 15,000 miles or 12 months, depending on usage and oil life monitoring system. Consult manual for specific Duramax recommendations.

Fluid Specifications

Engine Oil Gasoline:

SAE 0W-20 Synthetic (API SN or newer).

Engine Oil Diesel:

CK-4 or FA-4 compliant SAE 15W-40 or 5W-40 Synthetic (check manual for specific viscosity based on climate).

Transmission Fluid 6L80:

Dexron-VI Automatic Transmission Fluid (ATF).

Transmission Fluid Allison:

TES 295 approved synthetic fluid (e.g., Allison Fuel Efficient TES 295).

Coolant:

GM Dex-Cool Extended Life (orange) or equivalent, meeting GM6244 specification.

Brake Fluid:

DOT 3 or DOT 4 Hydraulic Brake Fluid.

Known Issues

Common Wear Items:

Brake pads and rotors, tie rod ends, ball joints, wheel bearings (especially with heavy towing), exhaust components, HVAC blower motor, glow plugs (diesel).

Diesel Specific Concerns:

Potential for DEF (Diesel Exhaust Fluid) system issues, EGR valve concerns, injector problems under extreme conditions, though the L5P is generally robust.

📚 Vehicle History

Brand Heritage

Gm Truck Legacy:

GMC, as a division of General Motors, has a long history of producing reliable and robust trucks, dating back to the early 20th century. The Sierra line is the successor to iconic trucks like the GMC Sierra Classic and GMC TopKick.

Model Evolution

K2Xx Generation:

The 2017-2018 models represent the latter part of the K2XX platform generation for the Sierra HD, which debuted for the 2011 model year (with significant updates and refinements leading into the 2015 model year facelift).

Production

Manufacturing Locations:

Produced at General Motors' assembly plants in North America, including Fort Wayne Assembly in Indiana and Silao Assembly in Mexico.

🏆 Awards & Recognition

Recognitions

Industry Awards:

The Sierra HD line frequently receives accolades for its towing and hauling capabilities, powerful Duramax diesel engine, and overall truck performance from publications like MotorTrend, Car and Driver, and J.D. Power.

Engine Awards:

The Duramax diesel engine has consistently been recognized for its power, torque, and efficiency in the heavy-duty truck segment.

Certifications

Quality Certifications:

While not specific awards, the trucks are built to stringent GM manufacturing standards and often meet or exceed industry quality benchmarks for heavy-duty vehicles.