Chevrolet Chevy Volt Complete Workshop Service Repair Manual 2018
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🏷️ Basic Information Identification Make: Chevrolet Model: Volt Year: 2018 Vehicle Type: Extended Range Electric Vehicle (EREV) Segment: Compact Car / Plug-in Hybrid Generation Generation: Second Generation Generation Years: 2016-2019 Codes Platform Code: Global E-Platform 👋 Introduction Market Position Market Position: Pioneering Extended Range Electric Vehicle (EREV) in the mainstream automotive market, appealing to eco-conscious consumers and those seeking lower running costs. Competitive Analysis Key Competitors: Toyota Prius Plug-in Hybrid, Ford C-Max Energi, Chrysler Pacifica Hybrid (though in a different segment) Key Features Key Features Of Vehicle: Ability to run on electric power for a significant range before engaging a gasoline engine, advanced battery technology, efficient powertrain, regenerative braking. Manual Value Proposition Manual Value Proposition: Essential resource for owners and technicians to maintain, diagnose, and repair the complex EREV systems of the 2018 Chevrolet Volt, ensuring optimal performance and longevity. 📋 Manual Details Coverage Areas Manual Coverage Scope: Complete Workshop Service Repair Page Count Estimated Page Count: 1500+ Manual Type Manual Type: Workshop Service Repair Manual Language Language: English Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Powertrain Systems: Electric Drive Unit (EDU), Battery Pack, Range Extender Engine (1.5L DOHC VVT-i DI), Power Control Module, Charging System Chassis Systems: Suspension (Front & Rear), Steering System, Brake System (Regenerative & Friction), Wheels & Tires Electrical Systems: HV Battery Management, Powertrain Control Module (PCM), Body Control Module (BCM), Infotainment System, Lighting, HVAC Controls, Driver Assistance Systems, High-Voltage Wiring Harnesses Body And Interior: Exterior Body Panels, Doors, Hood, Liftgate, Interior Trim, Seats, Restraints System (Airbags), HVAC Components Procedures Included Maintenance Procedures: Scheduled Maintenance, Oil Changes (Range Extender), Filter Replacements, Battery Coolant Check, Brake Fluid Check, Tire Rotation Diagnostic Procedures: Diagnostic Trouble Code (DTC) Retrieval, Fault Tree Analysis, Component Testing, System Checks, Wiring Diagram Interpretation Repair Procedures: Engine Repair, Electric Drive Unit Removal/Installation, Battery Pack Servicing (High-Voltage Safety Procedures), Transmission Servicing, Brake System Repairs, Suspension Component Replacement, Electrical Component Diagnosis and Replacement Troubleshooting Guides: Step-by-step troubleshooting for common and complex issues across all vehicle systems Technical Depth Technical Depth Level: Comprehensive: From basic fluid checks and component replacement to advanced electrical diagnostics and powertrain rebuilds. Diagnostic Tools Required: GM MDI (Multiple Diagnostic Interface) or equivalent, oscilloscopes, multimeters, specialized EV diagnostic tools 📊 Manual Specifications File Format File Format: PDF (Portable Document Format) Print Quality Print Quality Recommendation: High-resolution, suitable for printing individual pages or the entire manual. Optimized for clarity of diagrams and illustrations. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Searchability Searchable Text: Yes, fully searchable text for quick access to specific information ⚙️ Engine Specifications Primary Engine Range Extender Engine Type: Naturally Aspirated Inline-4 Range Extender Engine Displacement: 1.5 Liters (1490 cc) Range Extender Engine Valvetrain: DOHC, 16 Valves Range Extender Engine Fuel Delivery: Direct Injection (DI) Range Extender Engine Horsepower: 101 hp @ 5600 rpm Range Extender Engine Torque: 100 lb-ft @ 4000 rpm Range Extender Engine Compression Ratio: 12.5:1 Electric Motor Electric Drive Unit Type: Two Electric Motors (Motor 1 & Motor 2) Electric Drive Unit Peak Horsepower: 149 hp Electric Drive Unit Peak Torque: 294 lb-ft Battery System Battery Type: Lithium-Ion Battery Capacity: 18.4 kWh Battery Voltage: 308 V Fuel System Fuel Tank Capacity: 8.9 gallons (33.7 L) Recommended Fuel: Unleaded Gasoline, 87 Octane Minimum 🔧 Transmission Standard Transmission Type: Electric Drive Unit with Planetary Gearset Drive Configuration: Front-Wheel Drive (FWD) Features Transmission Features: Electronically Controlled Continuously Variable Transmission (eCVT) functionality through electric motor management, blending power sources. 📐 Dimensions Exterior Length: 179.1 inches (4549 mm) Width: 70.7 inches (1796 mm) Height: 57.9 inches (1471 mm) Wheelbase: 106.1 inches (2695 mm) Interior Front Headroom: 39.8 inches (1011 mm) Rear Headroom: 37.5 inches (953 mm) Front Legroom: 42.1 inches (1069 mm) Rear Legroom: 34.1 inches (866 mm) Cargo Cargo Volume Behind Rear Seats: 19.2 cubic feet (544 L) Cargo Volume With Rear Seats Folded: 42.9 cubic feet (1215 L) Weights Curb Weight: 3760 lbs (1706 kg) Gross Vehicle Weight Rating Gvwr: 4588 lbs (2081 kg) 🛡️ Safety Features Ratings NHTSA Overall Safety Rating: 5-Star (Overall) IIHS Top Safety Pick: Yes Active Features Active Safety Features Examples: Electronic Stability Control (ESC), Traction Control, Anti-lock Braking System (ABS), Regenerative Braking Passive Features Passive Safety Features Examples: Frontal Airbags, Side-Impact Airbags, Curtain Airbags, Knee Airbags Driver Assistance Tech Available Driver Assistance Features: Forward Collision Alert, Lane Keep Assist with Lane Departure Warning, Rear Vision Camera, Rear Park Assist 💡 Technology Features Infotainment Infotainment System Name: Chevrolet MyLink Infotainment Display Size: 8-inch diagonal color touchscreen Infotainment Features: Apple CarPlay, Android Auto, Bluetooth connectivity, SiriusXM Satellite Radio, Navigation (optional) Driver Assistance Driver Assistance Features Available: Forward Collision Alert, Lane Keep Assist with Lane Departure Warning, Adaptive Cruise Control (optional on some trims), Automatic Emergency Braking (optional) Connectivity Connectivity Features: OnStar with 4G LTE Wi-Fi hotspot (subscription required),...
Pioneering Extended Range Electric Vehicle (EREV) in the mainstream automotive market, appealing to eco-conscious consumers and those seeking lower running costs.
Competitive Analysis
Key Competitors:
Toyota Prius Plug-in Hybrid, Ford C-Max Energi, Chrysler Pacifica Hybrid (though in a different segment)
Key Features
Key Features Of Vehicle:
Ability to run on electric power for a significant range before engaging a gasoline engine, advanced battery technology, efficient powertrain, regenerative braking.
Manual Value Proposition
Manual Value Proposition:
Essential resource for owners and technicians to maintain, diagnose, and repair the complex EREV systems of the 2018 Chevrolet Volt, ensuring optimal performance and longevity.
📋 Manual Details
Coverage Areas
Manual Coverage Scope:
Complete Workshop Service Repair
Page Count
Estimated Page Count:
1500+
Manual Type
Manual Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Powertrain Systems:
Electric Drive Unit (EDU), Battery Pack, Range Extender Engine (1.5L DOHC VVT-i DI), Power Control Module, Charging System
Forward Collision Alert, Lane Keep Assist with Lane Departure Warning, Rear Vision Camera, Rear Park Assist
💡 Technology Features
Infotainment
Infotainment System Name:
Chevrolet MyLink
Infotainment Display Size:
8-inch diagonal color touchscreen
Infotainment Features:
Apple CarPlay, Android Auto, Bluetooth connectivity, SiriusXM Satellite Radio, Navigation (optional)
Driver Assistance
Driver Assistance Features Available:
Forward Collision Alert, Lane Keep Assist with Lane Departure Warning, Adaptive Cruise Control (optional on some trims), Automatic Emergency Braking (optional)
Connectivity
Connectivity Features:
OnStar with 4G LTE Wi-Fi hotspot (subscription required), Chevrolet mobile app for remote vehicle functions.
Charging
Charging Connector Type:
J1772 (Level 1 and Level 2 AC Charging), SAE J1772 CCS (DC Fast Charging - not applicable to 2018 Volt, only for Bolt EV)
Charging Times:
Level 1 (120V): ~12-16 hours for full charge. Level 2 (240V): ~4.5 hours for full charge.
🔧 Maintenance
Service Intervals
Engine Oil Change Interval:
Every 7,500 miles or 12 months (whichever comes first), or as indicated by the oil life monitoring system. Refer to manual for specific usage conditions.
Tire Rotation Interval:
Every 7,500 miles
Cabin Air Filter Replacement:
Every 15,000 miles or 12 months
Engine Air Filter Replacement:
Every 30,000 miles
Fluid Specifications
Engine Oil Type:
SAE 0W-20 Synthetic
Engine Oil Capacity:
4.0 quarts (3.8 L) with filter change
Battery Coolant Type:
Dex-Cool (GM P/N 12346980 or equivalent)
Brake Fluid Type:
DOT 3
Transmission Fluid Type:
Dexron VI Automatic Transmission Fluid (for electric drive unit)
Known Issues
Common Known Issues Or Points Of Concern:
Potential for battery degradation over time, issues with charge port sensors, occasional software glitches affecting hybrid system operation, potential for water pump leaks in the range extender engine.
📚 Vehicle History
Brand Heritage
Brand Heritage:
General Motors (GM) has a long history in automotive innovation, including early ventures into electric vehicles.
Model Evolution
First Generation Volt:
Launched in 2010 for the 2011 model year, featuring a different design and powertrain configuration.
Second Generation Volt:
Introduced for the 2016 model year with significant updates to the battery, electric motors, and range extender engine, improving efficiency and electric-only range.
Production
Production Location:
Detroit-Hamtramck Assembly, Michigan, USA
Production Years:
2010-2019
🏆 Awards & Recognition
Recognitions
Industry Recognitions Examples:
Often cited for its pioneering role in the plug-in hybrid segment, praised for its balance of electric range and gasoline backup.