🏷️ Basic Information Identification Make: Ford Model: F350 Super Duty Year: 1998-2004 Drivetrain: 4x4 👋 Introduction Market Position Target Audience: Designed for both DIY enthusiasts and professional mechanics working on Ford F250 and F350 Super Duty trucks from 1998 to 2004. Competitive Analysis Advantage: Provides dealership-level repair information at a fraction of the cost, enabling owners to perform maintenance and repairs confidently. Key Features Content Quality: Hundreds of illustrations, diagrams, and step-by-step instructions based on complete disassembly, ensuring clarity and accuracy. Accessibility: Instant download means immediate access to critical repair information, eliminating waiting times for physical media. 📋 Manual Details Coverage Areas Engine Coverage: 4.6L SOHC Romeo, 4.6L SOHC Windsor, 5.4L 2V Systems Covered: Maintenance, Engine Mechanical, Engine Control System, Fuel Service, Emission Control, Intake, Exhaust, Cooling, Lube, Ignition, Starting, Charging, Automatic Transmission, Clutch, Manual Transmission, Transfer Case, Propeller Shaft, Drive Shaft, Differential, Axle, Suspension, Tire & Wheel, Brake Control, Brakes, Parking Brake, Steering Column, Power Steering, Air Conditioning, Supplemental Restraint System (SRS), Seat Belt, Engine Immobilizer, Cruise Control, Wiper & Washer, Door Locks, Meter, Audio/Visual, Horn, Windshield/Glass/Mirror, Instrument Panel, Seats, Engine Hood/Doors, Exterior & Interior, Electrical Systems, Multiplex/CAN Communication Page Count Estimated Page Count: Varies, typically 1000+ pages for comprehensive workshop manuals of this era. Manual Type Type: Workshop Repair Manual & Owner's Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Powertrain: Complete coverage of engine mechanical, fuel, ignition, cooling, lubrication, emissions, starting, charging, automatic transmissions (e.g., 4R70W, 4R100), manual transmissions (e.g., ZF5HP24, NV4500 - if applicable to this generation), transfer case (e.g., NP271, NP273), differentials, axles, and drive shafts. Chassis: Detailed information on steering (power steering, steering column), suspension (front and rear), brakes (hydraulic, parking brake), wheels, and tires. Electrical And Electronics: Extensive coverage of all electrical systems including lighting, instrument panel, gauges, audio/visual systems, HVAC controls, power accessories (windows, locks), cruise control, supplemental restraint systems (SRS), engine immobilizer, and multiplex/CAN communication networks. Procedures Included Maintenance: Scheduled maintenance, fluid checks and changes, filter replacements, lubrication points, and general upkeep procedures. Diagnostics And Troubleshooting: Step-by-step diagnostic flowcharts, symptom identification, code reading and interpretation (OBD-II), and common problem resolution. Repair And Overhaul: Detailed instructions for component removal, disassembly, inspection, repair, reassembly, and installation for all covered systems. This includes engine rebuilds, transmission overhauls, brake component replacement, suspension work, and electrical system repairs. Specifications And Tolerances: Precise torque specifications, mechanical tolerances, fluid capacities, wiring diagrams, diagnostic trouble codes (DTCs), and performance specifications. Technical Depth Depth: Comprehensive. Equivalent to factory service manuals, covering everything from basic fluid changes to complete engine and transmission rebuilds. Includes detailed troubleshooting guides and electrical schematics. 📊 Manual Specifications File Format Compatibility: Compatible with all versions of Windows and Mac operating systems. Reader Requirement: Requires Adobe Acrobat Reader (or compatible PDF viewer). Delivery Delivery Method: Instant Digital Download (PDF). Shipping: No shipping cost, no physical CD-ROM required. Print Quality Print Option: PDF format allows for printing specific pages or the entire manual as needed. Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine 1: 4.6L SOHC (Romeo/Windsor) V8 Engine 2: 5.4L 2-Valve SOHC V8 (Triton) Performance Horsepower 4.6L: Approx. 215-230 hp (varies by year and variant) Torque 4.6L: Approx. 280-295 lb-ft (varies by year and variant) Horsepower 5.4L: Approx. 235-260 hp (varies by year and variant) Torque 5.4L: Approx. 325-350 lb-ft (varies by year and variant) Fuel System Fuel Delivery: Sequential Multi-Port Electronic Fuel Injection (SFI) Engine Management ECU: Powertrain Control Module (PCM), supporting OBD-II diagnostics. 🔧 Transmission Standard Transmission Automatic Options: 4R70W (4-speed automatic, common), 4R100 (4-speed heavy-duty automatic, common on higher GVWR models) Optional Transmission Manual Options: NV4500 (5-speed manual, available on some models, especially diesel variants not covered here, but may be referenced for transfer case integration), ZF5HP24 (5-speed manual, less common for this period gas engines than automatics) Transfer Case 4X4 Transfer Case: Electronic Shift-On-Demand (ESOF) or Manual Shift transfer cases (e.g., NP271F, NP273F) depending on trim and options. Fluid Specifications Automatic Transmission Fluid: MERCON V (recommended for 4R70W and 4R100) Manual Transmission Fluid: Refer to manual for specific fluid type (e.g., MERCON for NV4500, specific GL-4/GL-5 gear oils for others). 📐 Dimensions Exterior Body Styles: Regular Cab, SuperCab (extended cab), Crew Cab. Wheelbase Options: Multiple wheelbase options available (e.g., 137", 153", 172" depending on cab and bed configuration). Weights Gvwr Range: Gross Vehicle Weight Rating (GVWR) typically ranges from 8,800 lbs to 11,500 lbs depending on F250/F350 designation and configuration. Curb Weight: Varies significantly based on configuration, typically 5,500 lbs - 7,000+ lbs. 🛡️ Safety Features Ratings NHTSA Ratings: Not always available for heavy-duty trucks of this era in the same format as light-duty vehicles. The manual covers SRS (Supplemental Restraint System) which includes airbags. Active Features Braking System: Front disc brakes, rear drum brakes (most common,...