Now Triumph Tiger 900 885cc 99 00 Service Repair Workshop Manual
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🏷️ Basic Information Identification Make: Triumph Model: Tiger 900 Year Covered: 1999, 2000 Engine Displacement: 885cc Model Variant Notes: Also compatible with similar years and models, specifically mentions 2001 Tiger 955i compatibility. 👋 Introduction Market Position Segment: Adventure Touring Motorcycle Competitive Analysis Competitors: BMW R1100GS, Honda Africa Twin, Kawasaki KLR650, Yamaha TDM850 (historically). Key Features Of Vehicle Versatility: Designed for both on-road touring and light off-road capability. Value Proposition Of Manual Cost Effectiveness: Significantly cheaper than dealership-issued manuals, with instant access. Convenience: No shipping wait, printable on demand, ideal for workshop use without damaging original manuals. 📋 Manual Details Coverage Coverage Areas: Engine, General Information, Transmission, Chassis, Lighting, Steering, Seats System, Clutch, Suspension, Locks, Brakes, Lubrication, Electrical, Frame, Fuel System, Battery. Format Manual Type: Service Repair Workshop Manual Language: English Format: Adobe Acrobat PDF Delivery Method: Instant Digital Download Page Count: Not explicitly stated, but implied to be comprehensive (dealership quality). 📖 Manual Coverage Systems Covered Engine: Comprehensive coverage including maintenance, diagnostics, repair, and overhaul of engine components. Transmission: Details on transmission operation, maintenance, troubleshooting, and repair procedures. Electrical System: Includes wiring diagrams, component testing, troubleshooting of electrical faults, lighting, ignition, and battery systems. Chassis And Suspension: Coverage of frame, suspension components (front forks, rear shock), steering system, and wheel bearings. Brakes: Detailed information on brake system maintenance, bleeding, caliper service, and component replacement. Fuel System: Includes fuel delivery, carburetion (or fuel injection if applicable to this year), and fuel tank service. Lubrication: Specifics on lubrication points, fluid types, capacities, and change intervals. Procedures Included Routine Maintenance: Oil changes, filter replacements, chain adjustment, brake fluid checks, coolant levels, and general inspections. Troubleshooting: Systematic diagnostic procedures for identifying and resolving common mechanical and electrical issues. Component Overhaul: Detailed step-by-step instructions for complete disassembly, inspection, repair, and reassembly of major components. Special Tools: Identification and usage of specialized tools required for specific maintenance and repair tasks. Engine Rebuild: Detailed procedures for engine disassembly, piston ring replacement, bearing checks, valve seat grinding, etc. Electrical Diagnostics: Comprehensive fault finding for ignition, charging, starting systems, and accessory circuits with specific testing parameters. Suspension Service: Instructions for fork seal replacement, oil changes, and rear shock absorber maintenance or replacement. Technical Depth Depth: Comprehensive, dealership-level technical information suitable for professional mechanics and advanced DIY enthusiasts. 📊 Manual Specifications File Details File Format: PDF (Adobe Acrobat) Compatibility: PC and Mac compatible Searchability: Likely searchable text within PDF, enabling quick access to information. Print Options Printability: Printable, allowing users to create their own physical copies or specific sections. Binding Type Suggested Binding: 3-ring binder recommended for organization of printed sections. Quality Print Quality: Digital format allows for high-resolution printing of diagrams and text. Technical Specs Diagram Quality: High-quality, clear line drawings and schematics for exploded views and assembly instructions. ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, DOHC, Inline 3-cylinder Bore X Stroke: 76 mm x 66 mm (approximate for 885cc variant) Compression Ratio: 10.7:1 (typical for this era Triumph triple) Performance Horsepower: Approx. 85 HP @ 7700 rpm (varies slightly by specific model/tune) Torque: Approx. 59 lb-ft @ 6000 rpm (varies slightly by specific model/tune) Fuel System Fuel Delivery: Carbureted (likely Mikuni 36mm CV for 1999-2000 models) Fuel Type: Unleaded gasoline, minimum 95 octane (RON) Ignition Ignition System: Digital CDI 🔧 Transmission Standard Transmission Type: 5-speed sequential manual gearbox Features Clutch: Wet, multi-plate, cable-actuated Final Drive: O-ring sealed chain 📐 Dimensions Exterior Wheelbase: Approx. 1525 mm (60.0 in) Weights Dry Weight: Approx. 210 kg (463 lbs) Wet Weight: Approx. 230 kg (507 lbs) (with fluids) Fuel Capacity Fuel Tank Capacity: 20 Liters (5.3 US gal) 🛡️ Safety Features Ratings Safety Standards: As per European CE standards applicable at the time of manufacture. Active Features Brakes: Dual 310mm discs with twin-piston calipers (front), Single 280mm disc with twin-piston caliper (rear). ABS likely optional on some variants. Passive Features Lighting: Halogen headlights, integrated turn signals. 💡 Technology Features Infotainment Dashboard: Analog tachometer and speedometer, with LCD display for odometer, trip meters, and warning lights. Driver Assistance ABS: ABS was often an optional feature for this model. The manual would detail its operation and troubleshooting. Connectivity Wiring Harness: Standard wiring harness for accessories, though advanced connectivity features are absent. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 6,000 miles or 12 months, whichever comes first. Major Service Interval: Valve clearance check typically at 12,000 miles or 24 months. Fluid Specifications Engine Oil Type: SAE 10W/40 or 20W/50, API SG/SH or JASO MA rated motorcycle oil (e.g., Castrol GPS 10W-40). Coolant Type: Ethylene glycol-based antifreeze, 50% mixture with distilled water. Brake Fluid Type: DOT 4 Known Issues Common Wear Items: Clutch slave cylinder seals, regulator/rectifier failure (common on many bikes of this era), wheel bearings, fork seals. Carburetor Synchronization: May require periodic synchronization for optimal performance and fuel economy. 📚 Vehicle History...
Not explicitly stated, but implied to be comprehensive (dealership quality).
📖 Manual Coverage
Systems Covered
Engine:
Comprehensive coverage including maintenance, diagnostics, repair, and overhaul of engine components.
Transmission:
Details on transmission operation, maintenance, troubleshooting, and repair procedures.
Electrical System:
Includes wiring diagrams, component testing, troubleshooting of electrical faults, lighting, ignition, and battery systems.
Chassis And Suspension:
Coverage of frame, suspension components (front forks, rear shock), steering system, and wheel bearings.
Brakes:
Detailed information on brake system maintenance, bleeding, caliper service, and component replacement.
Fuel System:
Includes fuel delivery, carburetion (or fuel injection if applicable to this year), and fuel tank service.
Lubrication:
Specifics on lubrication points, fluid types, capacities, and change intervals.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, chain adjustment, brake fluid checks, coolant levels, and general inspections.
Troubleshooting:
Systematic diagnostic procedures for identifying and resolving common mechanical and electrical issues.
Component Overhaul:
Detailed step-by-step instructions for complete disassembly, inspection, repair, and reassembly of major components.
Special Tools:
Identification and usage of specialized tools required for specific maintenance and repair tasks.
Engine Rebuild:
Detailed procedures for engine disassembly, piston ring replacement, bearing checks, valve seat grinding, etc.
Electrical Diagnostics:
Comprehensive fault finding for ignition, charging, starting systems, and accessory circuits with specific testing parameters.
Suspension Service:
Instructions for fork seal replacement, oil changes, and rear shock absorber maintenance or replacement.
Technical Depth
Depth:
Comprehensive, dealership-level technical information suitable for professional mechanics and advanced DIY enthusiasts.
📊 Manual Specifications
File Details
File Format:
PDF (Adobe Acrobat)
Compatibility:
PC and Mac compatible
Searchability:
Likely searchable text within PDF, enabling quick access to information.
Print Options
Printability:
Printable, allowing users to create their own physical copies or specific sections.
Binding Type
Suggested Binding:
3-ring binder recommended for organization of printed sections.
Quality
Print Quality:
Digital format allows for high-resolution printing of diagrams and text.
Technical Specs
Diagram Quality:
High-quality, clear line drawings and schematics for exploded views and assembly instructions.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, DOHC, Inline 3-cylinder
Bore X Stroke:
76 mm x 66 mm (approximate for 885cc variant)
Compression Ratio:
10.7:1 (typical for this era Triumph triple)
Performance
Horsepower:
Approx. 85 HP @ 7700 rpm (varies slightly by specific model/tune)
Torque:
Approx. 59 lb-ft @ 6000 rpm (varies slightly by specific model/tune)
Fuel System
Fuel Delivery:
Carbureted (likely Mikuni 36mm CV for 1999-2000 models)
Fuel Type:
Unleaded gasoline, minimum 95 octane (RON)
Ignition
Ignition System:
Digital CDI
🔧 Transmission
Standard
Transmission Type:
5-speed sequential manual gearbox
Features
Clutch:
Wet, multi-plate, cable-actuated
Final Drive:
O-ring sealed chain
📐 Dimensions
Exterior
Wheelbase:
Approx. 1525 mm (60.0 in)
Weights
Dry Weight:
Approx. 210 kg (463 lbs)
Wet Weight:
Approx. 230 kg (507 lbs) (with fluids)
Fuel Capacity
Fuel Tank Capacity:
20 Liters (5.3 US gal)
🛡️ Safety Features
Ratings
Safety Standards:
As per European CE standards applicable at the time of manufacture.
Active Features
Brakes:
Dual 310mm discs with twin-piston calipers (front), Single 280mm disc with twin-piston caliper (rear). ABS likely optional on some variants.
Passive Features
Lighting:
Halogen headlights, integrated turn signals.
💡 Technology Features
Infotainment
Dashboard:
Analog tachometer and speedometer, with LCD display for odometer, trip meters, and warning lights.
Driver Assistance
ABS:
ABS was often an optional feature for this model. The manual would detail its operation and troubleshooting.
Connectivity
Wiring Harness:
Standard wiring harness for accessories, though advanced connectivity features are absent.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 6,000 miles or 12 months, whichever comes first.
Major Service Interval:
Valve clearance check typically at 12,000 miles or 24 months.
Fluid Specifications
Engine Oil Type:
SAE 10W/40 or 20W/50, API SG/SH or JASO MA rated motorcycle oil (e.g., Castrol GPS 10W-40).
Coolant Type:
Ethylene glycol-based antifreeze, 50% mixture with distilled water.
Brake Fluid Type:
DOT 4
Known Issues
Common Wear Items:
Clutch slave cylinder seals, regulator/rectifier failure (common on many bikes of this era), wheel bearings, fork seals.
Carburetor Synchronization:
May require periodic synchronization for optimal performance and fuel economy.
📚 Vehicle History
Brand Heritage
Brand Origin:
British motorcycle manufacturer with a long and storied history.
Model Evolution
Lineage:
The Tiger 900 885cc represents an evolution of Triumph's triple-cylinder platform in the adventure touring segment. It preceded the larger displacement 955cc models.
Production
Manufacturing Era:
Late 1990s to early 2000s.
🏆 Awards & Recognition
Recognitions
Industry Reputation:
The Triumph triple engine is renowned for its smooth power delivery and unique character, making the Tiger 900 a respected choice in its class.