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Acura RSX Service Repair Manual 2002-2006

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🏷️ Basic Information Identification Make: Acura Model: RSX Model Years Covered: 2002, 2003, 2004, 2005, 2006 Codes Chassis Code Series: DC5 👋 Introduction Market Position Segment: Sport Compact / Premium Compact Coupe Positioning: A performance-oriented, premium compact vehicle offering from Acura, bridging the gap between mainstream economy cars and luxury sports coupes. Competitive Analysis Key Competitors: Infiniti G35, BMW 3 Series (E46), Audi A4, Lexus IS300, Mazda RX-8, Mitsubishi Eclipse, Subaru Impreza WRX Key Features Platform: Shares platform with Honda Civic (EP3 Type R). Powertrain: Known for its high-revving K-series engines, particularly the K20A2 in the RSX Type-S. Handling: Renowned for sharp handling, responsive steering, and a balanced chassis. Manual Value Proposition Cost Saving: Enables DIY repairs and maintenance, saving significant costs on labor. Comprehensiveness: Covers all aspects of the vehicle, ensuring no detail is missed for repairs or maintenance. 📋 Manual Details Coverage Areas General Coverage: Complete Service and Repair Engine Variants Covered: All Engines (K20A3, K20A2) Trim Levels Covered: All Trim Levels Page Count Total Pages: >3000 Manual Type Type: Factory Service Manual / Repair Manual Language Language: English Format File Format: PDF Delivery Method: Instant Download 📖 Manual Coverage Systems Covered Engine: Overhaul, rebuilding, performance tuning, diagnostics, timing belt replacement, serpentine belt routing Brakes: Servicing procedures, ABS diagnostics, caliper and rotor replacement Suspension: Front end alignment procedures and specifications, component replacement, shock absorber and strut service Transmission: Removal and installation, in-car servicing, fluid capacities, shift linkage adjustment, manual and automatic transmission specifics Electrical: Complete wiring diagrams, diagnostic trouble tree charts, computer diagnostics, audio system wiring, lighting systems Body: Sunroof service, door panel removal, interior trim, body panel alignment HVAC: Air conditioning service, refrigerant capacities, component diagnosis and replacement Procedures Included Maintenance: Factory maintenance schedules and charts, fluid changes, filter replacements, ignition system service Diagnostics: Trouble codes, computer diagnostic trouble tree charts, troubleshooting guides, systematic diagnostic approaches Repair: Step-by-step instructions for all repair procedures, from minor adjustments to major component overhauls Rebuild: Engine overhaul and rebuilding procedures, transmission rebuilding Restoration: Detailed procedures suitable for restoring the vehicle to original specifications Technical Depth Depth: Comprehensive (Do-it-yourselfer to Professional Mechanic) Illustrations: Hundreds of detailed illustrations and diagrams Schematics: Detailed wiring schematics included Specifications: Complete torque specifications, firing orders, vacuum diagrams, fluid specifications 📊 Manual Specifications File Format Compatibility: All Versions of Windows & Mac, Linux OS, iPhone, iPad, Android Requirements: Adobe PDF Reader & WinZip Print Quality Printability: Printable pages Searchability: Searchable and Bookmarked PDF Binding Type Binding: Digital Download (No physical binding) Paper Type Paper Type: N/A (Digital) ⚙️ Engine Specifications Primary Engine Base Engine: 2.0L DOHC i-VTEC I4 (K20A3) Performance Base: 160 hp @ 6500 rpm, 141 lb-ft @ 4000 rpm Fuel System Base: Programmed Fuel Injection (PGM-FI) Performance Engine Type S Engine: 2.0L DOHC i-VTEC I4 (K20A2) Performance Type S: 200 hp @ 7400 rpm, 147 lb-ft @ 6000 rpm (2002-2004); 201 hp @ 7800 rpm, 140 lb-ft @ 6500 rpm (2005-2006 with updated intake manifold) Fuel System Type S: Programmed Fuel Injection (PGM-FI) Engine Features Valve Train: DOHC i-VTEC Bore X Stroke: 86 mm x 86 mm (K20A3 & K20A2) Compression Ratio: 9.8:1 (K20A3), 11.0:1 (K20A2) Redline: Approx. 6800 rpm (K20A3), Approx. 8500 rpm (K20A2) 🔧 Transmission Standard Base Transmission: 5-speed Manual (Base and Premium trims) Optional Type S Transmission: 6-speed Manual (RSX Type-S) Automatic Transmission: 5-speed Automatic with Sequential SportShift (Available on Base and Premium trims) Features Clutch: Hydraulic Actuation Differential: Helical Limited-Slip Differential (LSD) on Type-S models Fluid Specifications Manual Transmission Fluid: Honda Genuine Manual Transmission Fluid (MTF) or equivalent API GL-4 SAE 75W-85 Fluid Capacities Manual Transmission Capacity: Approx. 1.9 L (2.0 US qt) Automatic Transmission Capacity: Approx. 3.1 L (3.3 US qt) for refill 📐 Dimensions Exterior Wheelbase: 104.7 inches (2659 mm) Length: 170.2 inches (4323 mm) Width: 67.7 inches (1720 mm) Height: 54.8 inches (1392 mm) Weights Curb Weight Base: Approx. 2789 lbs (1265 kg) Curb Weight Type S: Approx. 2844 lbs (1290 kg) Gross Vehicle Weight Rating Gvwr: Approx. 3792 lbs (1720 kg) Cargo Cargo Volume: 12.1 cu ft (rear seats up) Wheels And Tires Wheelbase Bolt Pattern: 5x114.3 mm (5x4.5 inches) Tire Size Base: 205/55R16 Tire Size Type S: 215/45R17 🛡️ Safety Features Ratings NHTSA Front Impact: 5-Star Driver, 5-Star Passenger (2002-2004 models) NHTSA Side Impact: 5-Star Front Seat, 4-Star Rear Seat (2002-2004 models) IIHS Frontal Offset: Good Active Features ABS: Standard Anti-lock Braking System (ABS) with Electronic Brake-force Distribution (EBD) Traction Control: Optional (VSA - Vehicle Stability Assist on some models) Passive Features Airbags: Dual front airbags, front side airbags Seat Belts: 3-point front and rear seat belts with pretensioners and load limiters 💡 Technology Features Infotainment Audio System: Premium ELS Surround Sound system available on some trims, typically with subwoofer and amplifier. Cd Player: In-dash CD player, often with MP3 capability. Navigation: Optional factory navigation system available...
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Acura RSX Service Repair Manual 2002-2006
🏷️ Basic Information
Identification
Make:
Acura
Model:
RSX
Model Years Covered:
2002, 2003, 2004, 2005, 2006
Codes
Chassis Code Series:
DC5
👋 Introduction
Market Position
Segment:
Sport Compact / Premium Compact Coupe
Positioning:
A performance-oriented, premium compact vehicle offering from Acura, bridging the gap between mainstream economy cars and luxury sports coupes.
Competitive Analysis
Key Competitors:
Infiniti G35, BMW 3 Series (E46), Audi A4, Lexus IS300, Mazda RX-8, Mitsubishi Eclipse, Subaru Impreza WRX
Key Features
Platform:
Shares platform with Honda Civic (EP3 Type R).
Powertrain:
Known for its high-revving K-series engines, particularly the K20A2 in the RSX Type-S.
Handling:
Renowned for sharp handling, responsive steering, and a balanced chassis.
Manual Value Proposition
Cost Saving:
Enables DIY repairs and maintenance, saving significant costs on labor.
Comprehensiveness:
Covers all aspects of the vehicle, ensuring no detail is missed for repairs or maintenance.
📋 Manual Details
Coverage Areas
General Coverage:
Complete Service and Repair
Engine Variants Covered:
All Engines (K20A3, K20A2)
Trim Levels Covered:
All Trim Levels
Page Count
Total Pages:
>3000
Manual Type
Type:
Factory Service Manual / Repair Manual
Language
Language:
English
Format
File Format:
PDF
Delivery Method:
Instant Download
📖 Manual Coverage
Systems Covered
Engine:
Overhaul, rebuilding, performance tuning, diagnostics, timing belt replacement, serpentine belt routing
Brakes:
Servicing procedures, ABS diagnostics, caliper and rotor replacement
Suspension:
Front end alignment procedures and specifications, component replacement, shock absorber and strut service
Transmission:
Removal and installation, in-car servicing, fluid capacities, shift linkage adjustment, manual and automatic transmission specifics
Electrical:
Complete wiring diagrams, diagnostic trouble tree charts, computer diagnostics, audio system wiring, lighting systems
Body:
Sunroof service, door panel removal, interior trim, body panel alignment
HVAC:
Air conditioning service, refrigerant capacities, component diagnosis and replacement
Procedures Included
Maintenance:
Factory maintenance schedules and charts, fluid changes, filter replacements, ignition system service
Diagnostics:
Trouble codes, computer diagnostic trouble tree charts, troubleshooting guides, systematic diagnostic approaches
Repair:
Step-by-step instructions for all repair procedures, from minor adjustments to major component overhauls
Rebuild:
Engine overhaul and rebuilding procedures, transmission rebuilding
Restoration:
Detailed procedures suitable for restoring the vehicle to original specifications
Technical Depth
Depth:
Comprehensive (Do-it-yourselfer to Professional Mechanic)
Illustrations:
Hundreds of detailed illustrations and diagrams
Schematics:
Detailed wiring schematics included
Specifications:
Complete torque specifications, firing orders, vacuum diagrams, fluid specifications
📊 Manual Specifications
File Format
Compatibility:
All Versions of Windows & Mac, Linux OS, iPhone, iPad, Android
Requirements:
Adobe PDF Reader & WinZip
Print Quality
Printability:
Printable pages
Searchability:
Searchable and Bookmarked PDF
Binding Type
Binding:
Digital Download (No physical binding)
Paper Type
Paper Type:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Base Engine:
2.0L DOHC i-VTEC I4 (K20A3)
Performance Base:
160 hp @ 6500 rpm, 141 lb-ft @ 4000 rpm
Fuel System Base:
Programmed Fuel Injection (PGM-FI)
Performance Engine
Type S Engine:
2.0L DOHC i-VTEC I4 (K20A2)
Performance Type S:
200 hp @ 7400 rpm, 147 lb-ft @ 6000 rpm (2002-2004); 201 hp @ 7800 rpm, 140 lb-ft @ 6500 rpm (2005-2006 with updated intake manifold)
Fuel System Type S:
Programmed Fuel Injection (PGM-FI)
Engine Features
Valve Train:
DOHC i-VTEC
Bore X Stroke:
86 mm x 86 mm (K20A3 & K20A2)
Compression Ratio:
9.8:1 (K20A3), 11.0:1 (K20A2)
Redline:
Approx. 6800 rpm (K20A3), Approx. 8500 rpm (K20A2)
🔧 Transmission
Standard
Base Transmission:
5-speed Manual (Base and Premium trims)
Optional
Type S Transmission:
6-speed Manual (RSX Type-S)
Automatic Transmission:
5-speed Automatic with Sequential SportShift (Available on Base and Premium trims)
Features
Clutch:
Hydraulic Actuation
Differential:
Helical Limited-Slip Differential (LSD) on Type-S models
Fluid Specifications
Manual Transmission Fluid:
Honda Genuine Manual Transmission Fluid (MTF) or equivalent API GL-4 SAE 75W-85
Fluid Capacities
Manual Transmission Capacity:
Approx. 1.9 L (2.0 US qt)
Automatic Transmission Capacity:
Approx. 3.1 L (3.3 US qt) for refill
📐 Dimensions
Exterior
Wheelbase:
104.7 inches (2659 mm)
Length:
170.2 inches (4323 mm)
Width:
67.7 inches (1720 mm)
Height:
54.8 inches (1392 mm)
Weights
Curb Weight Base:
Approx. 2789 lbs (1265 kg)
Curb Weight Type S:
Approx. 2844 lbs (1290 kg)
Gross Vehicle Weight Rating Gvwr:
Approx. 3792 lbs (1720 kg)
Cargo
Cargo Volume:
12.1 cu ft (rear seats up)
Wheels And Tires
Wheelbase Bolt Pattern:
5x114.3 mm (5x4.5 inches)
Tire Size Base:
205/55R16
Tire Size Type S:
215/45R17
🛡️ Safety Features
Ratings
NHTSA Front Impact:
5-Star Driver, 5-Star Passenger (2002-2004 models)
NHTSA Side Impact:
5-Star Front Seat, 4-Star Rear Seat (2002-2004 models)
IIHS Frontal Offset:
Good
Active Features
ABS:
Standard Anti-lock Braking System (ABS) with Electronic Brake-force Distribution (EBD)
Traction Control:
Optional (VSA - Vehicle Stability Assist on some models)
Passive Features
Airbags:
Dual front airbags, front side airbags
Seat Belts:
3-point front and rear seat belts with pretensioners and load limiters
💡 Technology Features
Infotainment
Audio System:
Premium ELS Surround Sound system available on some trims, typically with subwoofer and amplifier.
Cd Player:
In-dash CD player, often with MP3 capability.
Navigation:
Optional factory navigation system available on higher trims.
Driver Assistance
Vsa:
Vehicle Stability Assist (VSA) available on some models, particularly Type-S.
Cruise Control:
Standard cruise control.
Connectivity
Auxiliary Input:
Optional auxiliary audio input jack available on later models.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles or 6 months, or as indicated by the Maintenance Minder system.
Engine Coolant Flush:
Every 60,000 miles or 4 years.
Transmission Fluid Change:
Every 60,000 miles for automatic transmission, manual transmission fluid check at 60,000 miles, replacement as needed or recommended.
Fluid Specifications
Engine Oil Specification:
0W-20 or 5W-20 API certified synthetic or synthetic blend oil.
Engine Oil Capacity:
Approx. 4.4 US quarts (4.2 L) with filter for K20A2; Approx. 4.1 US quarts (3.9 L) with filter for K20A3
Engine Coolant Specification:
Honda Long Life Antifreeze/Coolant (Type 2) or equivalent.
Brake Fluid Specification:
SAE J1703 or FMVSS No. 116 DOT 3
Power Steering Fluid:
Honda Genuine Power Steering Fluid or equivalent DEXRON II/III ATF
Fluid Capacities
Coolant Capacity:
Approx. 6.7 US quarts (6.3 L)
Known Issues
Clutch Wear:
Clutch wear can be accelerated with aggressive driving, particularly on Type-S models.
Transmission Grinding:
Some reports of grinding in 3rd gear, often attributed to synchronizer wear or improper fluid.
Ac Compressor Failure:
Early models may experience AC compressor failures.
Power Window Motors:
Occasional failure of power window motors.
Oxygen Sensors:
Oxygen sensor failures can impact fuel economy and emissions.
📚 Vehicle History
Brand Heritage
Acura Legacy:
Acura, Honda's luxury division, established in 1986, known for reliability, performance, and advanced technology.
Model Evolution
Predecessor:
Acura Integra (GS, GS-R, Type R variants)
Redesign 2005:
Mid-cycle refresh for 2005 included updated front and rear styling, revised interior, and a power increase for the Type-S engine.
Production
Production Location:
Marysville Auto Plant, Ohio, USA
Production Years:
2001 (for 2002 model year) - 2006
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
Often featured on Car and Driver's 10Best lists in its segment during its production run, recognized for its sporting prowess.
Jdpower Dependability:
Acura brand consistently receives high ratings for dependability and quality from J.D. Power.
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