AEON New SPORTY 125 180 Workshop Service Repair Manual Book
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🏷️ Basic Information Identification Make: Aeon Model: New Sporty Model Variant: 125, 180, 220 Vehicle Type: ATV (All-Terrain Vehicle) 👋 Introduction Market Position Segment: Entry-level to mid-range sport ATVs, catering to recreational riders and light utility use. Competitive Analysis Competitors: Competes with models from brands like Arctic Cat, Polaris (lower displacement models), and Kymco in the sport ATV segment. Key Features Versatility: The 'Sporty' moniker suggests a balance between nimble handling for recreational riding and capability for light work. Engine Range: Offering multiple engine displacements (125cc, 180cc, 220cc) allows for a tiered product offering catering to different power needs and rider experience levels. 📋 Manual Details Coverage Areas Manual Type: Workshop Service Repair Manual Language: English Format: PDF Compatibility: Windows/macOS Delivery Method: Instant Download 📖 Manual Coverage Systems Covered Engine: Detailed coverage of engine components, assembly, disassembly, and tuning for all listed displacements. Maintenance: Comprehensive scheduled maintenance procedures, fluid checks, and component inspections. Transmission: In-depth coverage of transmission system, including kickstarter mechanism and gearing. Chassis Suspension: Front wheel, suspension, and steering system diagnostics and repair. Rear System: Rear wheel system, axle, and related components. Bodywork Exhaust: Fender removal/installation and exhaust system service. Electrical: Complete electrical system schematics, troubleshooting, and component testing. Procedures Included Engine Rebuild: Full engine removal, disassembly, inspection, and reassembly procedures. Valve Adjustment: Detailed instructions for cylinder head and valve service, including adjustment procedures. Lubrication: Specific lubrication points and fluid specifications for all moving parts. Troubleshooting: Systematic troubleshooting guides for common and complex issues. Wheel Alignment: Steering and alignment adjustment procedures. Technical Depth Depth: Comprehensive technical data covering basic maintenance to advanced repair and troubleshooting. 📊 Manual Specifications File Format File Type: Portable Document Format (PDF) Searchability: Likely searchable text-based PDF, allowing for quick information retrieval. Print Quality Print Readability: Designed for clear viewing on screen and for high-quality printing. Binding Type Binding: N/A (Digital Format) Paper Type Paper: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Type 125: Likely a single-cylinder, air-cooled, four-stroke engine (specific configuration would be detailed in manual). Engine Type 180: Likely a single-cylinder, air-cooled or liquid-cooled, four-stroke engine, possibly with a larger bore or stroke than the 125cc. Engine Type 220: Likely a single-cylinder, liquid-cooled, four-stroke engine, offering increased performance. Performance Power Output Range: Expected power output to range from approximately 10-15 hp for the 125cc, 15-18 hp for the 180cc, and 18-22 hp for the 220cc, subject to specific tuning and regulations (refer to manual for exact figures). Cooling System: Air-cooled (likely for 125cc/180cc) or liquid-cooled (likely for 220cc) as specified in the manual. Fuel System Fuel Delivery: Likely carburetor-fed for the 125cc and potentially 180cc, with the 220cc possibly featuring fuel injection (manual will confirm). 🔧 Transmission Standard Transmission Type: Likely a Continuously Variable Transmission (CVT) with forward, neutral, and reverse gears, a standard for ATVs of this type. Optional Optional Gearbox: No optional gearboxes are typically offered for this class of ATV; manual confirms standard configuration. Features Kickstarter: Includes details on the kickstarter mechanism for manual engine starting. 📐 Dimensions Exterior General Dimensions: Specific length, width, and height for each variant (125, 180, 220) are detailed within the manual. Weights Dry Weight: Dry weight figures for each engine displacement will be provided in the manual, crucial for handling and transport. Curb Weight: Curb weight including all necessary fluids will be specified. Cargo Rack Capacity: Front and rear rack load capacities will be listed, important for utility applications. 🛡️ Safety Features Ratings Safety Standards: Manual will adhere to general ATV safety guidelines and manufacturer-specific safety protocols. Active Features Braking System: Details on front and rear braking systems (likely disc brakes) and their maintenance. Passive Features Frame Construction: Information regarding the ATV's frame and its structural integrity. 💡 Technology Features Infotainment Dashboard Display: Details on dashboard indicators, warning lights, and their meanings. Driver Assistance Throttle Control: Information on throttle cable adjustment and operation. Connectivity Electrical Diagnostics: Advanced diagnostic procedures for electrical systems, including wiring diagrams and component testing. 🔧 Maintenance Service Intervals Oil Change Interval: Standard intervals for engine oil and filter changes (e.g., every 1,000 km or 6 months) will be specified. Spark Plug Maintenance: Recommended replacement or inspection intervals for the spark plug. Air Filter Maintenance: Intervals for cleaning or replacing the air filter element. Fluid Specifications Engine Oil Type: Specific SAE viscosity grade and API service classification for engine oil (e.g., SAE 10W-40 API SG or higher). Coolant Type: If liquid-cooled, the recommended coolant mixture and type (e.g., ethylene glycol-based antifreeze). Brake Fluid Type: Specification for brake fluid (e.g., DOT 3 or DOT 4). Gear Oil Type: Type and viscosity of gear oil for the transmission/differential if applicable. Known Issues Common Wear Items: The manual may implicitly address common wear items like brake pads, tires, and drive belts through its detailed inspection procedures. Troubleshooting Engine Starting Problems: Troubleshooting...
Entry-level to mid-range sport ATVs, catering to recreational riders and light utility use.
Competitive Analysis
Competitors:
Competes with models from brands like Arctic Cat, Polaris (lower displacement models), and Kymco in the sport ATV segment.
Key Features
Versatility:
The 'Sporty' moniker suggests a balance between nimble handling for recreational riding and capability for light work.
Engine Range:
Offering multiple engine displacements (125cc, 180cc, 220cc) allows for a tiered product offering catering to different power needs and rider experience levels.
📋 Manual Details
Coverage Areas
Manual Type:
Workshop Service Repair Manual
Language:
English
Format:
PDF
Compatibility:
Windows/macOS
Delivery Method:
Instant Download
📖 Manual Coverage
Systems Covered
Engine:
Detailed coverage of engine components, assembly, disassembly, and tuning for all listed displacements.
Maintenance:
Comprehensive scheduled maintenance procedures, fluid checks, and component inspections.
Transmission:
In-depth coverage of transmission system, including kickstarter mechanism and gearing.
Chassis Suspension:
Front wheel, suspension, and steering system diagnostics and repair.
Rear System:
Rear wheel system, axle, and related components.
Bodywork Exhaust:
Fender removal/installation and exhaust system service.
Electrical:
Complete electrical system schematics, troubleshooting, and component testing.
Procedures Included
Engine Rebuild:
Full engine removal, disassembly, inspection, and reassembly procedures.
Valve Adjustment:
Detailed instructions for cylinder head and valve service, including adjustment procedures.
Lubrication:
Specific lubrication points and fluid specifications for all moving parts.
Troubleshooting:
Systematic troubleshooting guides for common and complex issues.
Wheel Alignment:
Steering and alignment adjustment procedures.
Technical Depth
Depth:
Comprehensive technical data covering basic maintenance to advanced repair and troubleshooting.
📊 Manual Specifications
File Format
File Type:
Portable Document Format (PDF)
Searchability:
Likely searchable text-based PDF, allowing for quick information retrieval.
Print Quality
Print Readability:
Designed for clear viewing on screen and for high-quality printing.
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type 125:
Likely a single-cylinder, air-cooled, four-stroke engine (specific configuration would be detailed in manual).
Engine Type 180:
Likely a single-cylinder, air-cooled or liquid-cooled, four-stroke engine, possibly with a larger bore or stroke than the 125cc.
Engine Type 220:
Likely a single-cylinder, liquid-cooled, four-stroke engine, offering increased performance.
Performance
Power Output Range:
Expected power output to range from approximately 10-15 hp for the 125cc, 15-18 hp for the 180cc, and 18-22 hp for the 220cc, subject to specific tuning and regulations (refer to manual for exact figures).
Cooling System:
Air-cooled (likely for 125cc/180cc) or liquid-cooled (likely for 220cc) as specified in the manual.
Fuel System
Fuel Delivery:
Likely carburetor-fed for the 125cc and potentially 180cc, with the 220cc possibly featuring fuel injection (manual will confirm).
🔧 Transmission
Standard
Transmission Type:
Likely a Continuously Variable Transmission (CVT) with forward, neutral, and reverse gears, a standard for ATVs of this type.
Optional
Optional Gearbox:
No optional gearboxes are typically offered for this class of ATV; manual confirms standard configuration.
Features
Kickstarter:
Includes details on the kickstarter mechanism for manual engine starting.
📐 Dimensions
Exterior
General Dimensions:
Specific length, width, and height for each variant (125, 180, 220) are detailed within the manual.
Weights
Dry Weight:
Dry weight figures for each engine displacement will be provided in the manual, crucial for handling and transport.
Curb Weight:
Curb weight including all necessary fluids will be specified.
Cargo
Rack Capacity:
Front and rear rack load capacities will be listed, important for utility applications.
🛡️ Safety Features
Ratings
Safety Standards:
Manual will adhere to general ATV safety guidelines and manufacturer-specific safety protocols.
Active Features
Braking System:
Details on front and rear braking systems (likely disc brakes) and their maintenance.
Passive Features
Frame Construction:
Information regarding the ATV's frame and its structural integrity.
💡 Technology Features
Infotainment
Dashboard Display:
Details on dashboard indicators, warning lights, and their meanings.
Driver Assistance
Throttle Control:
Information on throttle cable adjustment and operation.
Connectivity
Electrical Diagnostics:
Advanced diagnostic procedures for electrical systems, including wiring diagrams and component testing.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Standard intervals for engine oil and filter changes (e.g., every 1,000 km or 6 months) will be specified.
Spark Plug Maintenance:
Recommended replacement or inspection intervals for the spark plug.
Air Filter Maintenance:
Intervals for cleaning or replacing the air filter element.
Fluid Specifications
Engine Oil Type:
Specific SAE viscosity grade and API service classification for engine oil (e.g., SAE 10W-40 API SG or higher).
Coolant Type:
If liquid-cooled, the recommended coolant mixture and type (e.g., ethylene glycol-based antifreeze).
Brake Fluid Type:
Specification for brake fluid (e.g., DOT 3 or DOT 4).
Gear Oil Type:
Type and viscosity of gear oil for the transmission/differential if applicable.
Known Issues
Common Wear Items:
The manual may implicitly address common wear items like brake pads, tires, and drive belts through its detailed inspection procedures.
Troubleshooting
Engine Starting Problems:
Troubleshooting steps for hard starting, no-start conditions, or erratic engine performance.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Aeon is a Taiwanese manufacturer known for producing ATVs, scooters, and motorcycles.
Model Evolution
Sporty Series:
The 'New Sporty' series represents Aeon's commitment to the recreational ATV market, with iterative improvements across engine sizes.
Production
Production Period:
The manual likely covers models produced within a specific timeframe, indicated by the 'New Sporty' designation. Specific years covered are not explicitly stated but are implied by the model name.
🏆 Awards & Recognition
Recognitions
Industry Recognition:
No specific awards are mentioned for this particular manual, but its comprehensiveness provides significant value to owners and technicians.