🏷️ Basic Information Identification Make: Alfa Romeo Model: 155 Year: 1992 Product Name: Alfa Romeo 155 1992 Repair Service Manual Product Description: Service Manual Repair PDF Download for Alfa Romeo 155 1992, prepared primarily for professional technicians but suitable for DIY mechanics with basic electrical and mechanical knowledge. Codes Chassis Codes: Type 167 👋 Introduction Market Position Segment: Compact Executive Sedan Key Selling Points: Sporty handling, distinctive Italian design, performance-oriented engines, and front-wheel-drive platform. Competitive Analysis Competitors 1992: BMW 3 Series (E36), Mercedes-Benz 190 E (W201), Audi 80/90 (B3), Volvo 240, Saab 900. Key Features Design Philosophy: A blend of sporty aesthetics and functional practicality, aiming to compete with established German luxury sedans. Platform Basis: Based on the Fiat Tipo platform, modified for rear-wheel-drive bias and a more sophisticated suspension setup. 📋 Manual Details Coverage Areas Primary Coverage: Repair, maintenance, and servicing of the Alfa Romeo 155 (1992 model year). Secondary Coverage: Includes information typically found in factory service manuals and owner's manuals. Page Count Estimated Page Count: Varies by specific factory publication; digital versions often contain extensive detail equivalent to hundreds of printed pages. Manual Type Type: Repair Service Manual / Workshop Manual Language Language: English Format Format: PDF Delivery Delivery Method: Instant Download Requirements Software Requirements: Adobe PDF Reader, WinZip Compatibility: All Versions of Windows & Mac 📖 Manual Coverage Systems Covered Engine: Detailed repair, overhaul, and diagnostics for all engine variants offered in 1992. Transmission: Repair and maintenance procedures for manual and automatic transmissions. Fuel System: Fuel injection system, fuel pump, injectors, fuel lines, and tank diagnostics and repair. Ignition System: Spark plugs, ignition coils, distributor (if applicable), timing, and electronic control unit (ECU) diagnostics. Cooling System: Radiator, water pump, thermostat, hoses, and fan system maintenance and repair. Exhaust System: Catalytic converter, mufflers, exhaust pipes, and related components. Brake System: Disc brake systems (front and rear), hydraulic components, ABS (if equipped), and bleeding procedures. Suspension: Front and rear suspension components, shock absorbers, springs, bushings, and alignment procedures. Steering System: Power steering system, steering rack, tie rods, and steering column. Electrical System: Comprehensive wiring diagrams, component testing, battery, alternator, starter motor, lighting, and fuses. Body And Chassis: Body panel repair, door mechanisms, glass replacement, underbody, and structural components. Climate Control: Air conditioning system (refrigerant, compressor, condenser, evaporator), heater core, and ventilation. Interior Trim: Seat removal, dashboard disassembly, interior paneling. Procedures Included Maintenance: Scheduled maintenance tasks, fluid changes, filter replacements, lubrication. Troubleshooting: Diagnostic procedures for common problems and fault codes. Repair: Step-by-step instructions for component removal, disassembly, repair, cleaning, and reassembly. Disassembly Assembly: Detailed instructions for taking apart and putting back together various vehicle systems and components. Installation: Procedures for installing new or replacement parts. Adjustments: Adjustment procedures for various systems like ignition timing, idle speed, parking brake. Technical Depth Depth: Comprehensive, covering basic maintenance to advanced engine and transmission overhauls, including electrical diagnostics and bodywork. Target Audience: Professional technicians and knowledgeable DIY enthusiasts. 📊 Manual Specifications File Format Format: PDF Print Quality Printability: Full Printable Zoom Functionality: YES Binding Type Binding: Digital (No physical binding) Paper Type Paper Type: Digital (Not applicable) ⚙️ Engine Specifications Primary Engine Engine Code Example: 155.67 (e.g., for the 2.0 TS) Engine Type Common: Inline-4, DOHC, 16-valve Displacement Common: 1995 cc (2.0 Liters) Fuel Delivery: Bosch Motronic electronic fuel injection (EFI) Engine Variants Offered: 1.7 IE, 1.8 IE, 2.0 IE, 2.0 TS (Twin Spark), 2.5 V6 (later models, not prominent in 1992 debut). Performance Horsepower 2.0 Ts: ~150 PS (110 kW; 148 bhp) at 5700 rpm Torque 2.0 Ts: ~187 Nm (138 lb-ft) at 4300 rpm Redline Typical: Around 6500-7000 rpm depending on engine variant. Fuel System Fuel Type: Unleaded gasoline Fuel Pump Type: Electric, in-tank 🔧 Transmission Standard Transmission Type Common: 5-speed Manual Optional Transmission Type Optional: 4-speed Automatic (less common, typically on base models) Features Clutch Type: Hydraulically operated dry single-plate clutch Transmission Fluid Spec: GL-4 or GL-5 gear oil (specific viscosity depends on climate and manufacturer recommendation, typically 75W-90 or 80W-90). 📐 Dimensions Exterior Length: ~4370 mm (172.0 in) Width: ~1700 mm (66.9 in) Height: ~1420 mm (55.9 in) Wheelbase: ~2580 mm (101.6 in) Weights Curb Weight Typical: ~1250-1350 kg (2756-2976 lbs) 🛡️ Safety Features Ratings Euro Ncap Rating: Not applicable for 1992 model year as Euro NCAP did not exist in its current form. Active Features ABS: Optional on some variants, standard on higher trims later in production. Passive Features Airbags: Driver airbag optional/standard depending on market and trim. Seatbelts: Three-point inertia reel seatbelts front and rear. Rollover Protection: Reinforced A-pillars and roof structure. 💡 Technology Features Infotainment Audio System: Factory fitted Blaupunkt or Clarion radio cassette players with AM/FM tuner; often with amplifier and speaker upgrades available. Driver Assistance ABS: Optional ABS system on some models, providing improved braking stability under hard deceleration. Connectivity Diagnostics Port: OBD-I or...
Service Manual Repair PDF Download for Alfa Romeo 155 1992, prepared primarily for professional technicians but suitable for DIY mechanics with basic electrical and mechanical knowledge.
Codes
Chassis Codes:
Type 167
👋 Introduction
Market Position
Segment:
Compact Executive Sedan
Key Selling Points:
Sporty handling, distinctive Italian design, performance-oriented engines, and front-wheel-drive platform.
Competitive Analysis
Competitors 1992:
BMW 3 Series (E36), Mercedes-Benz 190 E (W201), Audi 80/90 (B3), Volvo 240, Saab 900.
Key Features
Design Philosophy:
A blend of sporty aesthetics and functional practicality, aiming to compete with established German luxury sedans.
Platform Basis:
Based on the Fiat Tipo platform, modified for rear-wheel-drive bias and a more sophisticated suspension setup.
📋 Manual Details
Coverage Areas
Primary Coverage:
Repair, maintenance, and servicing of the Alfa Romeo 155 (1992 model year).
Secondary Coverage:
Includes information typically found in factory service manuals and owner's manuals.
Page Count
Estimated Page Count:
Varies by specific factory publication; digital versions often contain extensive detail equivalent to hundreds of printed pages.
Manual Type
Type:
Repair Service Manual / Workshop Manual
Language
Language:
English
Format
Format:
PDF
Delivery
Delivery Method:
Instant Download
Requirements
Software Requirements:
Adobe PDF Reader, WinZip
Compatibility:
All Versions of Windows & Mac
📖 Manual Coverage
Systems Covered
Engine:
Detailed repair, overhaul, and diagnostics for all engine variants offered in 1992.
Transmission:
Repair and maintenance procedures for manual and automatic transmissions.
Fuel System:
Fuel injection system, fuel pump, injectors, fuel lines, and tank diagnostics and repair.
Ignition System:
Spark plugs, ignition coils, distributor (if applicable), timing, and electronic control unit (ECU) diagnostics.
Cooling System:
Radiator, water pump, thermostat, hoses, and fan system maintenance and repair.
Exhaust System:
Catalytic converter, mufflers, exhaust pipes, and related components.
Brake System:
Disc brake systems (front and rear), hydraulic components, ABS (if equipped), and bleeding procedures.
Suspension:
Front and rear suspension components, shock absorbers, springs, bushings, and alignment procedures.
Steering System:
Power steering system, steering rack, tie rods, and steering column.
Diagnostic procedures for common problems and fault codes.
Repair:
Step-by-step instructions for component removal, disassembly, repair, cleaning, and reassembly.
Disassembly Assembly:
Detailed instructions for taking apart and putting back together various vehicle systems and components.
Installation:
Procedures for installing new or replacement parts.
Adjustments:
Adjustment procedures for various systems like ignition timing, idle speed, parking brake.
Technical Depth
Depth:
Comprehensive, covering basic maintenance to advanced engine and transmission overhauls, including electrical diagnostics and bodywork.
Target Audience:
Professional technicians and knowledgeable DIY enthusiasts.
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Printability:
Full Printable
Zoom Functionality:
YES
Binding Type
Binding:
Digital (No physical binding)
Paper Type
Paper Type:
Digital (Not applicable)
⚙️ Engine Specifications
Primary Engine
Engine Code Example:
155.67 (e.g., for the 2.0 TS)
Engine Type Common:
Inline-4, DOHC, 16-valve
Displacement Common:
1995 cc (2.0 Liters)
Fuel Delivery:
Bosch Motronic electronic fuel injection (EFI)
Engine Variants Offered:
1.7 IE, 1.8 IE, 2.0 IE, 2.0 TS (Twin Spark), 2.5 V6 (later models, not prominent in 1992 debut).
Performance
Horsepower 2.0 Ts:
~150 PS (110 kW; 148 bhp) at 5700 rpm
Torque 2.0 Ts:
~187 Nm (138 lb-ft) at 4300 rpm
Redline Typical:
Around 6500-7000 rpm depending on engine variant.
Fuel System
Fuel Type:
Unleaded gasoline
Fuel Pump Type:
Electric, in-tank
🔧 Transmission
Standard
Transmission Type Common:
5-speed Manual
Optional
Transmission Type Optional:
4-speed Automatic (less common, typically on base models)
Features
Clutch Type:
Hydraulically operated dry single-plate clutch
Transmission Fluid Spec:
GL-4 or GL-5 gear oil (specific viscosity depends on climate and manufacturer recommendation, typically 75W-90 or 80W-90).
📐 Dimensions
Exterior
Length:
~4370 mm (172.0 in)
Width:
~1700 mm (66.9 in)
Height:
~1420 mm (55.9 in)
Wheelbase:
~2580 mm (101.6 in)
Weights
Curb Weight Typical:
~1250-1350 kg (2756-2976 lbs)
🛡️ Safety Features
Ratings
Euro Ncap Rating:
Not applicable for 1992 model year as Euro NCAP did not exist in its current form.
Active Features
ABS:
Optional on some variants, standard on higher trims later in production.
Passive Features
Airbags:
Driver airbag optional/standard depending on market and trim.
Seatbelts:
Three-point inertia reel seatbelts front and rear.
Rollover Protection:
Reinforced A-pillars and roof structure.
💡 Technology Features
Infotainment
Audio System:
Factory fitted Blaupunkt or Clarion radio cassette players with AM/FM tuner; often with amplifier and speaker upgrades available.
Driver Assistance
ABS:
Optional ABS system on some models, providing improved braking stability under hard deceleration.
Connectivity
Diagnostics Port:
OBD-I or proprietary Alfa Romeo diagnostic connectors (location and type vary).
🔧 Maintenance
Service Intervals
Oil Change:
Every 10,000 km or 6 months (whichever comes first).
Air Filter:
Replace every 20,000 km or annually.
Spark Plugs:
Replace every 30,000-40,000 km for standard plugs; Twin Spark plugs have longer intervals, consult manual.
Timing Belt:
Crucial service item; typically every 60,000 km or 4 years for Twin Spark engines. Failure can cause catastrophic engine damage.
Fluid Specifications
Engine Oil Spec:
API SG or higher; viscosity typically 10W-40 or 5W-40 depending on climate. Consult manual for precise recommendation.
Coolant Spec:
Ethylene glycol-based antifreeze, 50/50 mixture with distilled water.
Brake Fluid Spec:
DOT 3 or DOT 4 brake fluid.
Power Steering Fluid:
ATF DEXRON II or equivalent.
Known Issues
Rust Prone Areas:
Wheel arches, sills, boot floor, door bottoms, and chassis outriggers. Early inspection and rust proofing is vital.
Electrical Gremlins:
Common in older Italian cars; intermittent issues with sensors, wiring harnesses, and ECUs can occur. Thorough diagnostic checks are necessary.
Suspension Wear:
Bushings, ball joints, and tie rod ends can wear over time, affecting handling and ride comfort.
Twin Spark Reliability:
While offering good performance, the Twin Spark system requires meticulous maintenance, particularly the timing belt and spark plug changes.
📚 Vehicle History
Brand Heritage
Heritage:
Alfa Romeo has a long history of producing sporty, driver-focused cars with distinctive styling and performance.
Model Evolution
Introduction Year:
1992
Predecessor:
Alfa Romeo 75 (Giulietta)
Successor:
Alfa Romeo 156
Production
Production Period:
1992-1997
Manufacturing Location:
Pomigliano d'Arco, Italy (under Fiat Group)
🏆 Awards & Recognition
Recognitions
Car Of The Year:
While the 155 itself did not win major 'Car of the Year' awards, its predecessor and successors were critically acclaimed.
Motorsport Heritage:
The Alfa Romeo 155 gained significant prestige from its success in touring car racing, notably the DTM championship with Gabriele Tarquini driving the GTA and V6 TI variants.