Aprilia Atlantic 500 2000-2004 Repair Service Manual
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🏷️ Basic Information Identification Make: Aprilia Model: Atlantic 500 Model Variant: Scooter Production Years: 2000-2004 Codes Product Identifier: APR-ATL500-2000-2004-RSM 👋 Introduction Market Position Segment: Maxi-scooter / Sport-scooter segment, targeting urban commuters and touring riders seeking performance and comfort. Competitive Analysis Key Competitors: Piaggio X9, Gilera Nexus, Yamaha TMAX, Suzuki Burgman 400/650. Key Features Vehicle Highlights: Powerful single-cylinder engine, comfortable ergonomics, ample under-seat storage, aerodynamic fairing, premium styling. Manual Purpose: To provide comprehensive, accurate, and accessible technical information for the repair and maintenance of the Aprilia Atlantic 500 (2000-2004). 📋 Manual Details Coverage Areas Manual Type: Repair Service Manual Language: English Format: PDF Download Target Audience: Professional Technicians & Experienced DIY Enthusiasts Page Count Estimated Page Count: Approx. 300-400 pages (typical for this class of vehicle and depth of coverage) 📖 Manual Coverage Systems Covered Powertrain: Engine overhaul, cooling system, lubrication, fuel injection, ignition system, exhaust system. Transmission: Automatic transmission (CVT) operation, maintenance, and repair, including variator and clutch assembly. Chassis: Frame and bodywork, suspension (front and rear), steering, brakes (front and rear), wheels, and tires. Electrical System: Battery, charging system, starting system, lighting, instrumentation, ECU (Engine Control Unit), sensors, wiring diagrams, and troubleshooting. Procedures Included Scheduled Maintenance: Oil changes, filter replacements, coolant checks, spark plug replacement, drive belt inspection and replacement, valve clearance adjustment. Troubleshooting: Diagnostic procedures for common problems, fault code interpretation, step-by-step diagnostic trees. Component Repair: Detailed instructions for disassembly, cleaning, inspection, repair, and reassembly of major components. Technical Data And Specifications: Torque specifications, clearances, fluid capacities, electrical parameters, performance data. Technical Depth Depth Of Coverage: Comprehensive from basic maintenance to in-depth engine and transmission overhauls, electrical system diagnostics, and chassis component repairs. 📊 Manual Specifications File Format File Type: PDF Searchability: Likely searchable text for efficient information retrieval. Print Quality Image Resolution: Typically high resolution for clear diagrams and illustrations. Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, liquid-cooled, single-cylinder, SOHC (Single Overhead Camshaft). Displacement: 460 cc (exact value may vary slightly based on market/specific sub-model). Bore X Stroke: 92 mm x 69 mm (typical for this engine family). Compression Ratio: 10.5:1 (typical for this engine configuration). Performance Horsepower: Approx. 33-35 HP at 6,750 RPM (manufacturer's claimed figures may vary). Torque: Approx. 43-45 Nm at 5,000 RPM (manufacturer's claimed figures may vary). Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with single throttle body. Fuel Type: Unleaded gasoline, minimum 95 RON. Lubrication Oil Type Specification: SAE 10W-40 API SG or higher (check manual for exact Aprilia specification). Oil Capacity: Approx. 1.7 - 1.9 liters with filter change (refer to manual for precise capacity). Cooling System Type: Liquid-cooled with thermostat and fan. Coolant Type: Ethylene glycol-based coolant with corrosion inhibitors (e.g., Piaggio/Aprilia branded coolant or equivalent). 🔧 Transmission Standard Type: Automatic Continuously Variable Transmission (CVT) with wet multi-plate clutch. Features Drive: Belt drive to rear wheel. Fluid Specifications Cvt Fluid Type: Specific CVT/automatic transmission fluid (refer to manual for Aprilia part number and specification, often a dedicated scooter transmission oil). 📐 Dimensions Exterior Length: Approx. 2,160 mm. Width: Approx. 790 mm. Height: Approx. 1,420 mm (seat height approx. 770 mm). Weights Dry Weight: Approx. 190-200 kg (depending on exact specification). Gross Vehicle Weight Rating: Refer to manual for specific GVWR, typically around 350-380 kg. Fuel Capacity Fuel Tank Capacity: Approx. 14 liters. 🛡️ Safety Features Ratings Crash Test Data: N/A (Motorcycles/Scooters are not subject to the same crash testing as cars). Active Features Braking System: Hydraulic disc brakes front and rear. Front typically dual discs, rear single disc. ABS (Anti-lock Braking System) may be optional on some models/years. Lighting: Halogen headlights, LED taillight/brake light, turn signals. Passive Features Frame Construction: Steel tube frame. 💡 Technology Features Infotainment Instrumentation: Digital and analog display including speedometer, tachometer, fuel gauge, coolant temperature gauge, odometer, trip meter, and warning lights. Driver Assistance ABS: Optional on some variants, providing enhanced braking control. Connectivity Wiring Diagrams: The manual includes comprehensive electrical wiring diagrams crucial for diagnosing and repairing electrical faults. 🔧 Maintenance Service Intervals Engine Oil Change: Every 6,000 km or 12 months, whichever comes first (verify in manual). Air Filter Check: Every 6,000 km, replace as needed. Spark Plug Replacement: Every 12,000 km or as recommended. Valve Clearance Check: Every 12,000 km or as recommended (critical for performance and engine longevity). Transmission Fluid Change: Refer to manual for specific interval, typically around 12,000-18,000 km or every 24 months. Fluid Specifications Brake Fluid: DOT 4 (refer to manual for exact specification and replacement interval). Coolant Type Specification: Aprilia recommended or equivalent ethylene glycol-based coolant (refer to manual for specific part numbers and mix ratio). Known Issues Common Wear Items: Drive belt wear, variator rollers, brake pads, suspension bushings, electrical connections. Potential Reliability Points: Some models may experience voltage regulator issues, fuel...
460 cc (exact value may vary slightly based on market/specific sub-model).
Bore X Stroke:
92 mm x 69 mm (typical for this engine family).
Compression Ratio:
10.5:1 (typical for this engine configuration).
Performance
Horsepower:
Approx. 33-35 HP at 6,750 RPM (manufacturer's claimed figures may vary).
Torque:
Approx. 43-45 Nm at 5,000 RPM (manufacturer's claimed figures may vary).
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with single throttle body.
Fuel Type:
Unleaded gasoline, minimum 95 RON.
Lubrication
Oil Type Specification:
SAE 10W-40 API SG or higher (check manual for exact Aprilia specification).
Oil Capacity:
Approx. 1.7 - 1.9 liters with filter change (refer to manual for precise capacity).
Cooling System
Type:
Liquid-cooled with thermostat and fan.
Coolant Type:
Ethylene glycol-based coolant with corrosion inhibitors (e.g., Piaggio/Aprilia branded coolant or equivalent).
🔧 Transmission
Standard
Type:
Automatic Continuously Variable Transmission (CVT) with wet multi-plate clutch.
Features
Drive:
Belt drive to rear wheel.
Fluid Specifications
Cvt Fluid Type:
Specific CVT/automatic transmission fluid (refer to manual for Aprilia part number and specification, often a dedicated scooter transmission oil).
📐 Dimensions
Exterior
Length:
Approx. 2,160 mm.
Width:
Approx. 790 mm.
Height:
Approx. 1,420 mm (seat height approx. 770 mm).
Weights
Dry Weight:
Approx. 190-200 kg (depending on exact specification).
Gross Vehicle Weight Rating:
Refer to manual for specific GVWR, typically around 350-380 kg.
Fuel Capacity
Fuel Tank Capacity:
Approx. 14 liters.
🛡️ Safety Features
Ratings
Crash Test Data:
N/A (Motorcycles/Scooters are not subject to the same crash testing as cars).
Active Features
Braking System:
Hydraulic disc brakes front and rear. Front typically dual discs, rear single disc. ABS (Anti-lock Braking System) may be optional on some models/years.
Lighting:
Halogen headlights, LED taillight/brake light, turn signals.
Passive Features
Frame Construction:
Steel tube frame.
💡 Technology Features
Infotainment
Instrumentation:
Digital and analog display including speedometer, tachometer, fuel gauge, coolant temperature gauge, odometer, trip meter, and warning lights.
Driver Assistance
ABS:
Optional on some variants, providing enhanced braking control.
Connectivity
Wiring Diagrams:
The manual includes comprehensive electrical wiring diagrams crucial for diagnosing and repairing electrical faults.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 6,000 km or 12 months, whichever comes first (verify in manual).
Air Filter Check:
Every 6,000 km, replace as needed.
Spark Plug Replacement:
Every 12,000 km or as recommended.
Valve Clearance Check:
Every 12,000 km or as recommended (critical for performance and engine longevity).
Transmission Fluid Change:
Refer to manual for specific interval, typically around 12,000-18,000 km or every 24 months.
Fluid Specifications
Brake Fluid:
DOT 4 (refer to manual for exact specification and replacement interval).
Coolant Type Specification:
Aprilia recommended or equivalent ethylene glycol-based coolant (refer to manual for specific part numbers and mix ratio).
Some models may experience voltage regulator issues, fuel pump reliability concerns, or minor electrical gremlins if not properly maintained. Early EFI systems can be sensitive to fuel quality.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Aprilia is an Italian manufacturer of motorcycles and scooters, known for its sporting heritage and innovative designs.
Model Evolution
Atlantic Series:
The Atlantic line was Aprilia's entry into the maxi-scooter market, designed to offer comfort, performance, and practicality for longer distances and commuting.
Production
Manufacturing Location:
Primarily manufactured in Italy.
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
The Aprilia Atlantic 500 was generally well-received for its performance and touring capabilities within the maxi-scooter segment during its production run.