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APRILIA ATLANTIC 500 2002 Service Repair Manual

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🏷️ Basic Information Identification Make: Aprilia Model: Atlantic 500 Year: 2002 Codes Engine Code: M318M Chassis Code: AP04 👋 Introduction Market Position Segment: Maxi-scooter, premium commuter segment. Target Audience: Commuters seeking comfortable, powerful, and capable urban and touring mobility. Competitive Analysis Competitors 2002: Yamaha TMAX 500, Suzuki Burgman 400, Honda Silver Wing 500, Piaggio X9 500. Key Features Performance Focus: Emphasis on comfortable touring and capable urban performance with a larger displacement engine. Design Philosophy: Italian design flair combined with practicality and performance for the maxi-scooter market. 📋 Manual Details Coverage Areas Primary Coverage: Complete Service and Repair Secondary Coverage: Maintenance, Diagnostics, Troubleshooting, Overhaul Page Count Estimated Pages: 400-500 Manual Type Type: Official Service Repair Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine: Detailed diagnostics, removal/installation, overhaul, cooling system, lubrication system, fuel system (injection), ignition system, exhaust system, emissions control. Transmission: CVT (Continuously Variable Transmission) removal/installation, maintenance, torque converter, clutch, drive belt, roller weights, variator unit inspection and replacement. Brakes: Hydraulic brake system, front and rear disc brakes, brake fluid replacement, bleeding procedures, caliper overhaul, master cylinder maintenance, parking brake. Electrical: Wiring diagrams, battery, charging system (alternator/stator), starter motor, lighting system (headlight, taillight, turn signals), horn, ignition switch, fuses, relays, electronic control unit (ECU) diagnostics and troubleshooting. Chassis And Suspension: Front fork (telescopic), rear suspension (shock absorber/swingarm), steering system, wheel bearings, frame inspection, alignment. Body And Fairings: Fairing removal/installation, seat, fuel tank, storage compartment, body panel alignment, graphics. Procedures Included Routine Maintenance: Oil change intervals and specifications, filter replacement (oil, air), spark plug replacement, coolant flush, brake fluid change, chain/belt adjustment (if applicable), tire pressure checks. Troubleshooting: Diagnostic flowcharts for common starting issues, running problems, electrical faults, brake performance issues, and CVT anomalies. Repair And Overhaul: Step-by-step instructions for engine disassembly, component rebuilding (e.g., carburetor/injector, cylinder head), transmission overhaul, brake caliper rebuilding, suspension component replacement. Technical Specifications: Torque values for critical fasteners, engine timing specifications, valve clearance adjustments, fuel system pressure checks, electrical system resistance and voltage readings. Technical Depth Depth: Comprehensive from basic rider maintenance to complete engine and transmission rebuilds, suitable for professional mechanics and experienced DIY enthusiasts. 📊 Manual Specifications File Format Digital Format: PDF (Portable Document Format) Searchability: Text-searchable for quick information retrieval. Printability: Printable pages for on-hand reference. Print Quality Image Resolution: High-resolution diagrams and illustrations. Binding Type Binding: N/A (Digital Format) Paper Type Paper Quality: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, liquid-cooled, single-cylinder Displacement: 460 cc Bore X Stroke: 92 mm x 69 mm Compression Ratio: 10.0:1 Valvetrain: SOHC, 4 valves per cylinder Performance Horsepower: Approximately 34-38 HP (at crankshaft) Torque: Approximately 40-44 Nm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline (min. 95 RON recommended) Fuel Tank Capacity: 15 Liters 🔧 Transmission Standard Type: Automatic CVT (Continuously Variable Transmission) with torque converter Optional Options: N/A (CVT is standard) Features Drive System: Belt drive to rear wheel Transmission Fluid: Specific CVT fluid (refer to manual for exact type and capacity, e.g., Piaggio Gear Oil or equivalent) 📐 Dimensions Exterior Length: Approx. 2235 mm Width: Approx. 780 mm Height: Approx. 1370 mm (to windshield) Wheelbase: Approx. 1560 mm Weights Dry Weight: Approx. 205 kg Gross Vehicle Weight Rating: Approx. 360 kg Cargo Storage: Under-seat storage compartment (often fits one full-face helmet), glove box. 🛡️ Safety Features Ratings Crash Test Ratings: Not applicable to motorcycles/scooters in the same way as cars. Active Features Braking System: Front and rear hydraulic disc brakes. ABS was an optional feature on some later models or specific markets, but unlikely standard on 2002 model. Lighting: Halogen headlight, LED taillight, front and rear turn signals. Passive Features Frame Construction: Steel frame designed for stability and rider comfort. Windscreen: Standard windscreen for rider protection from wind and elements. 💡 Technology Features Infotainment Dashboard: Analog speedometer and tachometer, digital display for fuel level, coolant temperature, clock, trip meter. Warning lights for oil, battery, indicators, etc. Driver Assistance ABS: Optional on some models/markets. If equipped, the manual will cover its diagnostics and maintenance. Connectivity Connectivity Features: N/A (No modern smart features like Bluetooth or app integration for this era model). 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000 km or 6 months (whichever comes first). Refer to manual for specific conditions. Air Filter Replacement: Every 10,000 km or as needed based on operating conditions. Spark Plug Replacement: Every 10,000 - 15,000 km. Cvt Belt Inspection: Inspect every 10,000 km, replace as per wear or mileage (typically 20,000-30,000 km). Fluid Specifications Engine Oil Type: API SG or higher, SAE 10W-40 or 10W-50 synthetic or semi-synthetic motorcycle oil. Engine Oil Capacity: Approx. 1.6 Liters (with filter change). Coolant Type: Ethylene glycol based, anti-freeze/anti-corrosion coolant (e.g., Aprilia Coolant or equivalent). Brake Fluid Type: DOT 4 hydraulic brake fluid. Known Issues Common Wear...
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APRILIA ATLANTIC 500 2002 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
Atlantic 500
Year:
2002
Codes
Engine Code:
M318M
Chassis Code:
AP04
👋 Introduction
Market Position
Segment:
Maxi-scooter, premium commuter segment.
Target Audience:
Commuters seeking comfortable, powerful, and capable urban and touring mobility.
Competitive Analysis
Competitors 2002:
Yamaha TMAX 500, Suzuki Burgman 400, Honda Silver Wing 500, Piaggio X9 500.
Key Features
Performance Focus:
Emphasis on comfortable touring and capable urban performance with a larger displacement engine.
Design Philosophy:
Italian design flair combined with practicality and performance for the maxi-scooter market.
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete Service and Repair
Secondary Coverage:
Maintenance, Diagnostics, Troubleshooting, Overhaul
Page Count
Estimated Pages:
400-500
Manual Type
Type:
Official Service Repair Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine:
Detailed diagnostics, removal/installation, overhaul, cooling system, lubrication system, fuel system (injection), ignition system, exhaust system, emissions control.
Transmission:
CVT (Continuously Variable Transmission) removal/installation, maintenance, torque converter, clutch, drive belt, roller weights, variator unit inspection and replacement.
Brakes:
Hydraulic brake system, front and rear disc brakes, brake fluid replacement, bleeding procedures, caliper overhaul, master cylinder maintenance, parking brake.
Electrical:
Wiring diagrams, battery, charging system (alternator/stator), starter motor, lighting system (headlight, taillight, turn signals), horn, ignition switch, fuses, relays, electronic control unit (ECU) diagnostics and troubleshooting.
Chassis And Suspension:
Front fork (telescopic), rear suspension (shock absorber/swingarm), steering system, wheel bearings, frame inspection, alignment.
Body And Fairings:
Fairing removal/installation, seat, fuel tank, storage compartment, body panel alignment, graphics.
Procedures Included
Routine Maintenance:
Oil change intervals and specifications, filter replacement (oil, air), spark plug replacement, coolant flush, brake fluid change, chain/belt adjustment (if applicable), tire pressure checks.
Troubleshooting:
Diagnostic flowcharts for common starting issues, running problems, electrical faults, brake performance issues, and CVT anomalies.
Repair And Overhaul:
Step-by-step instructions for engine disassembly, component rebuilding (e.g., carburetor/injector, cylinder head), transmission overhaul, brake caliper rebuilding, suspension component replacement.
Technical Specifications:
Torque values for critical fasteners, engine timing specifications, valve clearance adjustments, fuel system pressure checks, electrical system resistance and voltage readings.
Technical Depth
Depth:
Comprehensive from basic rider maintenance to complete engine and transmission rebuilds, suitable for professional mechanics and experienced DIY enthusiasts.
📊 Manual Specifications
File Format
Digital Format:
PDF (Portable Document Format)
Searchability:
Text-searchable for quick information retrieval.
Printability:
Printable pages for on-hand reference.
Print Quality
Image Resolution:
High-resolution diagrams and illustrations.
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Quality:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, liquid-cooled, single-cylinder
Displacement:
460 cc
Bore X Stroke:
92 mm x 69 mm
Compression Ratio:
10.0:1
Valvetrain:
SOHC, 4 valves per cylinder
Performance
Horsepower:
Approximately 34-38 HP (at crankshaft)
Torque:
Approximately 40-44 Nm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline (min. 95 RON recommended)
Fuel Tank Capacity:
15 Liters
🔧 Transmission
Standard
Type:
Automatic CVT (Continuously Variable Transmission) with torque converter
Optional
Options:
N/A (CVT is standard)
Features
Drive System:
Belt drive to rear wheel
Transmission Fluid:
Specific CVT fluid (refer to manual for exact type and capacity, e.g., Piaggio Gear Oil or equivalent)
📐 Dimensions
Exterior
Length:
Approx. 2235 mm
Width:
Approx. 780 mm
Height:
Approx. 1370 mm (to windshield)
Wheelbase:
Approx. 1560 mm
Weights
Dry Weight:
Approx. 205 kg
Gross Vehicle Weight Rating:
Approx. 360 kg
Cargo
Storage:
Under-seat storage compartment (often fits one full-face helmet), glove box.
🛡️ Safety Features
Ratings
Crash Test Ratings:
Not applicable to motorcycles/scooters in the same way as cars.
Active Features
Braking System:
Front and rear hydraulic disc brakes. ABS was an optional feature on some later models or specific markets, but unlikely standard on 2002 model.
Lighting:
Halogen headlight, LED taillight, front and rear turn signals.
Passive Features
Frame Construction:
Steel frame designed for stability and rider comfort.
Windscreen:
Standard windscreen for rider protection from wind and elements.
💡 Technology Features
Infotainment
Dashboard:
Analog speedometer and tachometer, digital display for fuel level, coolant temperature, clock, trip meter. Warning lights for oil, battery, indicators, etc.
Driver Assistance
ABS:
Optional on some models/markets. If equipped, the manual will cover its diagnostics and maintenance.
Connectivity
Connectivity Features:
N/A (No modern smart features like Bluetooth or app integration for this era model).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 km or 6 months (whichever comes first). Refer to manual for specific conditions.
Air Filter Replacement:
Every 10,000 km or as needed based on operating conditions.
Spark Plug Replacement:
Every 10,000 - 15,000 km.
Cvt Belt Inspection:
Inspect every 10,000 km, replace as per wear or mileage (typically 20,000-30,000 km).
Fluid Specifications
Engine Oil Type:
API SG or higher, SAE 10W-40 or 10W-50 synthetic or semi-synthetic motorcycle oil.
Engine Oil Capacity:
Approx. 1.6 Liters (with filter change).
Coolant Type:
Ethylene glycol based, anti-freeze/anti-corrosion coolant (e.g., Aprilia Coolant or equivalent).
Brake Fluid Type:
DOT 4 hydraulic brake fluid.
Known Issues
Common Wear Items:
CVT belt wear, variator roller wear, water pump seal leakage, starter motor brush wear.
Electrical Gremlins:
Occasional issues with rectifier/regulator, stator windings, and battery connections due to vibration and environmental exposure.
Fuel System Maintenance:
Periodic cleaning of fuel injectors or carburetor may be necessary depending on fuel quality and usage.
📚 Vehicle History
Brand Heritage
Manufacturer:
Aprilia S.p.A., an Italian manufacturer known for its sport motorcycles and scooters.
Model Evolution
Lineage:
The Atlantic series was Aprilia's entry into the maxi-scooter market, offering a blend of performance and touring comfort.
Production
Production Period:
The Atlantic 500 was produced from approximately 2001/2002 through the mid-2000s, evolving into the Atlantic Sprint and later the SR Max series.
Manufacturing Location:
Italy
🏆 Awards & Recognition
Recognitions
Awards:
Specific awards for the 2002 Aprilia Atlantic 500 are not widely documented in general automotive press, but Aprilia as a brand has received recognition for its performance and design in the motorcycle industry.
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