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APRILIA ATLANTIC 500 Motorcycle Service & Repair Manual (2002 2003)-PDF

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🏷️ Basic Information Identification Make: Aprilia Model: Atlantic 500 Product Type: Service & Repair Manual Codes Model Code Range: AP06 Engine Code Group: M301 👋 Introduction Market Position Segment: Maxi-scooter Target User: Commuters and touring riders seeking comfort and performance Competitive Analysis Key Competitors: Yamaha TMAX, Suzuki Burgman 400, Honda Silver Wing 500 Key Features Vehicle Focus: Sporty handling combined with touring comfort and practicality Manual Value Proposition: Provides detailed, official factory information for expert maintenance and repair 📋 Manual Details Coverage Areas Primary Coverage: Complete Service and Repair Secondary Coverage: Maintenance, Troubleshooting, Diagnostics Page Count Estimated Page Count: 300+ Manual Type Manual Format Type: Official Service Manual Language Language: English Format Digital Format: PDF 📖 Manual Coverage Systems Covered Engine: Complete overhaul, top-end, bottom-end, lubrication system Fuel System: Fuel injection system, fuel pump, injectors, throttle body Cooling System: Radiator, fan, water pump, thermostat, coolant flow Exhaust System: Exhaust manifold, catalytic converter, muffler Transmission: Automatic Continuously Variable Transmission (CVT) teardown, assembly, adjustment Clutch: Drive clutch and driven clutch inspection and replacement Brakes: Hydraulic brake system, front and rear disc brakes, brake fluid, bleeding procedures Suspension: Front telescopic fork, rear monoshock absorber, adjustment, servicing Steering: Handlebar assembly, steering stem, bearings Electrical System: Battery, charging system, ignition system, lighting, starter, wiring diagrams Frame And Bodywork: Chassis inspection, fairings, seat, storage compartments Procedures Included Maintenance: Routine inspections, oil changes, filter replacements, spark plug service, chain adjustment (if applicable, though typically belt/shaft drive) Troubleshooting: Diagnostic charts, symptom-based issue resolution Repair: Engine rebuild, transmission service, brake system repair, electrical component replacement Diagnostics: Component testing, fault code interpretation (if applicable via diagnostic tool interface) Torque Specifications: Detailed torque values for all critical fasteners Disassembly Reassembly: Step-by-step instructions for complete tear down and rebuild Technical Depth Depth: Comprehensive, from basic maintenance to full engine and transmission overhaul Illustrations: High-quality pictures and part diagrams Data Availability: Detailed specifications, capacities, and clearances 📊 Manual Specifications File Format File Type: Portable Document Format (PDF) Searchability: Likely text-searchable for efficient information retrieval Print Quality Print Readability: Designed for clear printing and on-screen viewing Binding Type Binding: N/A (Digital Format) Paper Type Paper Quality: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, single-cylinder, liquid-cooled Displacement: 460 cc Bore X Stroke: 92 mm x 69 mm Valve Train: SOHC, 4 valves Performance Horsepower Output: Approximately 32 HP @ 7,000 RPM Torque Output: Approximately 38 Nm @ 5,500 RPM Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline (95 RON recommended) Lubrication System Oil Type Spec: API SG/SH/SJ or higher, SAE 10W-40 Oil Capacity W Filter: Approx. 1.7 Liters (check manual for exact figure) 🔧 Transmission Standard Transmission Type: Automatic Continuously Variable Transmission (CVT) Drive System: Belt drive to rear wheel Features Clutch Type: Automatic centrifugal clutch Transmission Fluid Spec: Dedicated CVT Fluid (specific type outlined in manual) 📐 Dimensions Exterior Length: Approx. 2,230 mm Width: Approx. 790 mm Height: Approx. 1,450 mm Wheelbase: Approx. 1,575 mm Weights Dry Weight: Approx. 204 kg Wet Weight: Approx. 220 kg Fuel Tank Capacity: 14.0 Liters Cargo Underseat Storage: Significant storage capacity suitable for helmets 🛡️ Safety Features Ratings Crash Test Data: N/A (Motorcycle specific safety ratings are generally not standardized like automobiles) Active Features Braking System: Dual-disc front brakes, single-disc rear brake, optional ABS (check specific model configuration) Lighting: Halogen headlights, LED taillight and indicators Passive Features Frame Construction: High-strength steel trellis frame Ergonomics: Comfortable riding position for long distances 💡 Technology Features Infotainment Instrument Cluster: Digital and analog display with speedometer, tachometer, fuel gauge, and indicator lights Driver Assistance ABS Availability: Optional Anti-lock Braking System (ABS) on some variants Connectivity Diagnostic Port: On-board diagnostic port for fault code retrieval (specific tool may be required) 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 5,000-7,000 km or annually (refer to manual for exact mileage and time) Air Filter Inspection: Every 5,000 km Spark Plug Replacement: Every 10,000-15,000 km Cv Belt Inspection: Every 10,000 km, replacement typically at 20,000-30,000 km Fluid Specifications Brake Fluid Type: DOT 4 (refer to manual for precise specification and change interval) Coolant Type: Ethylene glycol-based antifreeze (50% mixture with distilled water) Known Issues Common Wear Items: CVT belt wear, battery health, aging rubber components (hoses, seals) Potential Electrical Issues: Occasional stator or regulator/rectifier issues on some older models Fuel System Maintenance: Periodic cleaning of fuel injectors and throttle body recommended 📚 Vehicle History Brand Heritage Manufacturer: Aprilia is an Italian manufacturer with a strong racing pedigree, known for performance motorcycles. Model Evolution Introduction Period: The Atlantic 500 was Aprilia's entry into the large-displacement maxi-scooter market in the early 2000s. Production Production Years Covered: 2002, 2003 Manufacturing Location: Italy 🏆 Awards & Recognition Recognitions Model Acclaim: Generally well-regarded for its comfortable ride and capable engine for its class during its production run.
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APRILIA ATLANTIC 500 Motorcycle Service & Repair Manual (2002 2003)-PDF
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
Atlantic 500
Product Type:
Service & Repair Manual
Codes
Model Code Range:
AP06
Engine Code Group:
M301
👋 Introduction
Market Position
Segment:
Maxi-scooter
Target User:
Commuters and touring riders seeking comfort and performance
Competitive Analysis
Key Competitors:
Yamaha TMAX, Suzuki Burgman 400, Honda Silver Wing 500
Key Features
Vehicle Focus:
Sporty handling combined with touring comfort and practicality
Manual Value Proposition:
Provides detailed, official factory information for expert maintenance and repair
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete Service and Repair
Secondary Coverage:
Maintenance, Troubleshooting, Diagnostics
Page Count
Estimated Page Count:
300+
Manual Type
Manual Format Type:
Official Service Manual
Language
Language:
English
Format
Digital Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Complete overhaul, top-end, bottom-end, lubrication system
Fuel System:
Fuel injection system, fuel pump, injectors, throttle body
Cooling System:
Radiator, fan, water pump, thermostat, coolant flow
Exhaust System:
Exhaust manifold, catalytic converter, muffler
Transmission:
Automatic Continuously Variable Transmission (CVT) teardown, assembly, adjustment
Clutch:
Drive clutch and driven clutch inspection and replacement
Brakes:
Hydraulic brake system, front and rear disc brakes, brake fluid, bleeding procedures
Suspension:
Front telescopic fork, rear monoshock absorber, adjustment, servicing
Steering:
Handlebar assembly, steering stem, bearings
Electrical System:
Battery, charging system, ignition system, lighting, starter, wiring diagrams
Frame And Bodywork:
Chassis inspection, fairings, seat, storage compartments
Procedures Included
Maintenance:
Routine inspections, oil changes, filter replacements, spark plug service, chain adjustment (if applicable, though typically belt/shaft drive)
Troubleshooting:
Diagnostic charts, symptom-based issue resolution
Repair:
Engine rebuild, transmission service, brake system repair, electrical component replacement
Diagnostics:
Component testing, fault code interpretation (if applicable via diagnostic tool interface)
Torque Specifications:
Detailed torque values for all critical fasteners
Disassembly Reassembly:
Step-by-step instructions for complete tear down and rebuild
Technical Depth
Depth:
Comprehensive, from basic maintenance to full engine and transmission overhaul
Illustrations:
High-quality pictures and part diagrams
Data Availability:
Detailed specifications, capacities, and clearances
📊 Manual Specifications
File Format
File Type:
Portable Document Format (PDF)
Searchability:
Likely text-searchable for efficient information retrieval
Print Quality
Print Readability:
Designed for clear printing and on-screen viewing
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Quality:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, single-cylinder, liquid-cooled
Displacement:
460 cc
Bore X Stroke:
92 mm x 69 mm
Valve Train:
SOHC, 4 valves
Performance
Horsepower Output:
Approximately 32 HP @ 7,000 RPM
Torque Output:
Approximately 38 Nm @ 5,500 RPM
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline (95 RON recommended)
Lubrication System
Oil Type Spec:
API SG/SH/SJ or higher, SAE 10W-40
Oil Capacity W Filter:
Approx. 1.7 Liters (check manual for exact figure)
🔧 Transmission
Standard
Transmission Type:
Automatic Continuously Variable Transmission (CVT)
Drive System:
Belt drive to rear wheel
Features
Clutch Type:
Automatic centrifugal clutch
Transmission Fluid Spec:
Dedicated CVT Fluid (specific type outlined in manual)
📐 Dimensions
Exterior
Length:
Approx. 2,230 mm
Width:
Approx. 790 mm
Height:
Approx. 1,450 mm
Wheelbase:
Approx. 1,575 mm
Weights
Dry Weight:
Approx. 204 kg
Wet Weight:
Approx. 220 kg
Fuel Tank Capacity:
14.0 Liters
Cargo
Underseat Storage:
Significant storage capacity suitable for helmets
🛡️ Safety Features
Ratings
Crash Test Data:
N/A (Motorcycle specific safety ratings are generally not standardized like automobiles)
Active Features
Braking System:
Dual-disc front brakes, single-disc rear brake, optional ABS (check specific model configuration)
Lighting:
Halogen headlights, LED taillight and indicators
Passive Features
Frame Construction:
High-strength steel trellis frame
Ergonomics:
Comfortable riding position for long distances
💡 Technology Features
Infotainment
Instrument Cluster:
Digital and analog display with speedometer, tachometer, fuel gauge, and indicator lights
Driver Assistance
ABS Availability:
Optional Anti-lock Braking System (ABS) on some variants
Connectivity
Diagnostic Port:
On-board diagnostic port for fault code retrieval (specific tool may be required)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000-7,000 km or annually (refer to manual for exact mileage and time)
Air Filter Inspection:
Every 5,000 km
Spark Plug Replacement:
Every 10,000-15,000 km
Cv Belt Inspection:
Every 10,000 km, replacement typically at 20,000-30,000 km
Fluid Specifications
Brake Fluid Type:
DOT 4 (refer to manual for precise specification and change interval)
Coolant Type:
Ethylene glycol-based antifreeze (50% mixture with distilled water)
Known Issues
Common Wear Items:
CVT belt wear, battery health, aging rubber components (hoses, seals)
Potential Electrical Issues:
Occasional stator or regulator/rectifier issues on some older models
Fuel System Maintenance:
Periodic cleaning of fuel injectors and throttle body recommended
📚 Vehicle History
Brand Heritage
Manufacturer:
Aprilia is an Italian manufacturer with a strong racing pedigree, known for performance motorcycles.
Model Evolution
Introduction Period:
The Atlantic 500 was Aprilia's entry into the large-displacement maxi-scooter market in the early 2000s.
Production
Production Years Covered:
2002, 2003
Manufacturing Location:
Italy
🏆 Awards & Recognition
Recognitions
Model Acclaim:
Generally well-regarded for its comfortable ride and capable engine for its class during its production run.
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