Aprilia Atlantic 500 2003 Service Repair Workshop Manual
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🏷️ Basic Information Identification Make: Aprilia Model: Atlantic 500 Year: 2003 Codes Engine Code: M308M 👋 Introduction Market Position Positioning: Premium maxi-scooter offering comfort, performance, and practicality for commuting and touring. Competitive Analysis Competitors 2003: Suzuki Burgman 400/650, Yamaha Majesty 400, Gilera Nexus 500, Piaggio X9 500 Key Features Features: Powerful 500cc engine, comfortable riding position, ample underseat storage, advanced suspension, capable for highway speeds. 📋 Manual Details Coverage Areas Primary Coverage: Service and Repair Workshop Page Count Estimated Pages: 400+ Manual Type Type: Workshop Manual / Service Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine: Complete overhaul, tuning, diagnostics, lubrication, cooling system, fuel system, exhaust system Transmission: CVT (Continuously Variable Transmission) removal, installation, maintenance, clutch, variator, drive belt inspection Chassis: Frame, front suspension (forks, steering head), rear suspension (shock absorber, swingarm) Brakes: Hydraulic system, front and rear disc brakes, brake fluid replacement, caliper service, master cylinder maintenance Electrical System: Wiring diagrams, battery, charging system (stator, regulator/rectifier), ignition system, lighting, starter motor, fuses, relays, diagnostics Fuel System: Fuel injection system (EFI), fuel pump, injectors, fuel filter replacement, throttle body service Cooling System: Radiator, coolant hoses, water pump, thermostat, coolant replacement and bleeding Bodywork: Fairings, seat, body panels, instrumentation, luggage compartment Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, spark plug replacement, chain/belt adjustments, brake pad replacement Troubleshooting: Diagnostic procedures for common faults, electrical system troubleshooting, engine performance issues Repair: Component-level repair and replacement, engine rebuild, transmission overhaul, suspension repair, brake system repair Disassembly Assembly: Step-by-step guides for disassembling and reassembling major components and systems Technical Depth Depth: Comprehensive, from basic maintenance to complete engine and transmission rebuilds, advanced diagnostics 📊 Manual Specifications File Format File Type: PDF Print Quality Quality: High-resolution scans, clear diagrams and text Binding Type Binding: N/A (Digital) Paper Type Paper: N/A (Digital) ⚙️ Engine Specifications Primary Engine Type: Four-stroke, single-cylinder, liquid-cooled, DOHC, 4 valves Displacement: 460cc Bore X Stroke: 92 mm x 69 mm Compression Ratio: 10.5:1 Performance Horsepower: Approx. 34 HP (25 kW) @ 7,000 RPM Torque: Approx. 38 Nm (28 lb-ft) @ 5,500 RPM Fuel System Induction: Electronic Fuel Injection (EFI) with throttle body Fuel Type: Unleaded gasoline, minimum 95 octane (RON) Lubrication Oil Type: API SG/SH/SJ or JASO MA/MA2 certified SAE 10W-40 synthetic or semi-synthetic motorcycle oil Cooling System Coolant Type: Ethylene glycol-based coolant with anti-corrosion additives, 50% mixture with distilled water 🔧 Transmission Standard Type: Automatic CVT (Continuously Variable Transmission) Drive: Belt drive to rear wheel Features Clutch: Automatic centrifugal clutch Maintenance Variator Belt Inspection Interval: Every 10,000 km (6,200 miles) or as per service schedule Variator Belt Replacement Interval: Typically 20,000 - 30,000 km (12,500 - 18,750 miles) depending on usage 📐 Dimensions Exterior Length: Approx. 2,160 mm (85.0 in) Width: Approx. 770 mm (30.3 in) Height: Approx. 1,460 mm (57.5 in) (seat height varies) Weights Dry Weight: Approx. 190 kg (419 lbs) Gross Vehicle Weight Rating: Approx. 350 kg (772 lbs) Fuel Tank Capacity: 15 Liters (3.96 US gal) Oil Capacity: Approx. 1.8 Liters (1.9 US qt) with filter change 🛡️ Safety Features Ratings Crash Test Results: N/A (Motorcycle specific safety is assessed differently, focus on design and rider aids) Active Features Braking System: Linked Braking System (LBS) - front brake lever activates front and rear brakes, rear brake lever activates rear brake Headlights: Dual Halogen headlights for enhanced visibility Passive Features Chassis Design: Steel frame designed for stability and rider confidence Tires: Tubeless tires for reduced risk of sudden deflation 💡 Technology Features Infotainment Instrumentation: Analog tachometer, digital speedometer, odometer, trip meter, fuel gauge, coolant temperature gauge, warning lights. Driver Assistance Braking System Integration: Linked braking system improves stability and braking efficiency for less experienced riders. Connectivity Charging Port: Optional accessory or factory fitted 12V power outlet for charging devices. 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000 km (3,100 miles) or annually Air Filter Inspection Interval: Every 5,000 km (3,100 miles) Spark Plug Replacement Interval: Every 10,000 km (6,200 miles) Brake Fluid Change Interval: Every 2 years or 20,000 km (12,500 miles) Fluid Specifications Engine Oil Capacity: 1.8 Liters (with filter) Coolant Capacity: Approx. 1.0 Liter Brake Fluid Specification: DOT 4 Known Issues Common Wear Items: Variator drive belt, rear shock absorber, wheel bearings, throttle position sensor (TPS) can be sensitive. Electrical Gremlins: Can occasionally suffer from minor electrical issues, often related to connectors or grounds. Manual helps diagnose. Fuel Injection Performance: Can be sensitive to fuel quality; regular injector cleaning may be beneficial. 📚 Vehicle History Brand Heritage Heritage: Aprilia, an Italian manufacturer, has a strong heritage in motorcycle racing and performance-oriented scooters. Model Evolution Atlantic Lineup: The Atlantic range was Aprilia's foray into the maxi-scooter market, known for its performance and comfort. The 500cc model was a flagship offering. Production Manufacturing Location: Italy 🏆 Awards & Recognition Recognitions...