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Aprilia Atlantic 500 2000-2007 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Aprilia Model: Atlantic 500 Model Year Range: 2000-2007 Codes Chassis Codes: RP24 👋 Introduction Market Position Vehicle Class: Maxi-scooter Target Audience: Commuters, touring riders, those seeking comfortable and powerful urban mobility. Competitive Analysis Competitors: Suzuki Burgman 400/650, Yamaha Majesty 400, Gilera Nexus 500, Piaggio X9 500. Key Features Engine Performance: Strong single-cylinder engine offering good acceleration and highway capability. Comfort And Ergonomics: Spacious seating, ample legroom, weather protection via bodywork and optional windscreen. Storage: Generous underseat storage for helmets and groceries. Handling: Stable handling characteristics suitable for urban and highway riding. 📋 Manual Details Coverage Areas Covered Years: 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007 Page Count Estimated Page Count: 300-400 pages (typical for comprehensive workshop manuals) Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: Digital (likely PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Complete engine disassembly, inspection, repair, and reassembly. Includes cylinder head, valves, piston, connecting rod, crankshaft, and timing system. Fuel System: Fuel injection system (EFI) diagnosis, cleaning, and repair. Includes fuel pump, injectors, fuel pressure regulator, throttle body, and sensors. Ignition System: Ignition coil, spark plugs, CDI unit, and troubleshooting. Cooling System: Radiator, fan, water pump, thermostat, coolant flow, and maintenance. Exhaust System: Exhaust manifold, catalytic converter (if applicable), muffler, and pipe maintenance. Transmission And Drivetrain: Automatic transmission (CVT) service, including belt replacement, clutch operation, and fluid maintenance. Final drive inspection and service. Brakes System: Hydraulic brake system diagnosis and repair. Includes brake fluid replacement, caliper service, master cylinder, and brake line maintenance. ABS system troubleshooting (if equipped). Suspension System: Front fork overhaul, rear shock absorber service, spring replacement, and general suspension component inspection. Steering System: Handlebar, steering stem bearings, and related components inspection and adjustment. Electrical System: Wiring diagrams, battery maintenance, charging system (stator, rectifier/regulator), starter motor, lighting, and all electrical component troubleshooting. Bodywork And Chassis: Fairing removal and installation, seat servicing, body panel repair and replacement, chassis inspection. Diagnostic Troubleshooting: Comprehensive diagnostic flowcharts and symptom-based troubleshooting for common and uncommon issues. Procedures Included Scheduled Maintenance: Detailed procedures for oil changes, filter replacements, spark plug service, air filter cleaning/replacement, drive belt inspection/replacement, and valve clearance checks. Engine Repair: Step-by-step instructions for engine disassembly, component replacement (pistons, rings, valves, bearings), and reassembly. Transmission Service: Procedures for CVT belt replacement, clutch inspection, and final drive oil changes. Brake Overhaul: Complete guide to brake caliper servicing, master cylinder replacement, bleeding the brake system, and ABS sensor cleaning/replacement. Suspension Adjustment And Rebuild: Instructions for front fork oil changes, seal replacement, and rear shock absorber servicing. Electrical Diagnostics: Troubleshooting steps for charging system failures, starter issues, lighting problems, and sensor malfunctions using wiring diagrams. Fuel System Cleaning And Testing: Procedures for cleaning fuel injectors and testing fuel pressure. Body Panel Repair And Replacement: Guidance on removing, installing, and repairing plastic body panels and fairings. Torque Specifications: Comprehensive list of all essential torque specifications for engine, chassis, and bolt connections. Technical Depth Depth: Comprehensive, suitable for professional mechanics and experienced DIY enthusiasts. Covers everything from routine maintenance to complete engine rebuilds and advanced diagnostics. 📊 Manual Specifications File Format Digital Format: PDF Searchability: Likely text-searchable, allowing quick access to specific information. Print Quality Digital Quality: High-resolution scans or digital source, ensuring clarity of text and diagrams. Binding Type Physical Binding: N/A (Digital Format) Paper Type Physical Paper: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, liquid-cooled, single-cylinder, DOHC, 4 valves Displacement: 460 cc Bore X Stroke: 92 mm x 69 mm Compression Ratio: 10.0:1 Performance Horsepower: Approx. 34 HP @ 7,000 RPM Torque: Approx. 45 Nm @ 5,500 RPM Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline Engine Internals Valve Actuation: Double Overhead Camshaft (DOHC) Cylinder Design: Single-cylinder with integrated counter-balancer 🔧 Transmission Standard Transmission Type: Automatic Continuously Variable Transmission (CVT) Drive Type: Belt drive to rear wheel via automatic clutch and final drive Features Clutch Type: Wet, multi-plate, automatic centrifugal clutch Final Drive Ratio: Specific ratio details would be in manual (e.g., 1:11.8) 📐 Dimensions Exterior Length: Approx. 2180 mm Width: Approx. 770 mm Height: Approx. 1380 mm (seat height typically around 760 mm) Weights Dry Weight: Approx. 185 kg Curb Weight: Approx. 200 kg (with fluids) Fuel Tank Capacity: Approx. 14 Liters (including 2L reserve) 🛡️ Safety Features Ratings Crash Test Ratings: N/A (Motorcycle specific crash testing protocols differ from cars) Active Features Braking System: Hydraulic disc brakes front and rear. ABS (Anti-lock Braking System) was an optional feature on many models. Lighting: Halogen headlight, LED taillight and indicators. Passive Features Frame Construction: High-strength steel frame. Mirrors: Large, adjustable mirrors for improved visibility. 💡 Technology Features Infotainment Dashboard Layout: Analog speedometer and tachometer, digital display for fuel level, engine temperature, clock, trip meters. Driver Assistance ABS Availability: Optional ABS system for enhanced...
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Aprilia Atlantic 500 2000-2007 Workshop Service Repair ManualAprilia Atlantic 500 2000-2007 Workshop Service Repair ManualAprilia Atlantic 500 2000-2007 Workshop Service Repair ManualAprilia Atlantic 500 2000-2007 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
Atlantic 500
Model Year Range:
2000-2007
Codes
Chassis Codes:
RP24
👋 Introduction
Market Position
Vehicle Class:
Maxi-scooter
Target Audience:
Commuters, touring riders, those seeking comfortable and powerful urban mobility.
Competitive Analysis
Competitors:
Suzuki Burgman 400/650, Yamaha Majesty 400, Gilera Nexus 500, Piaggio X9 500.
Key Features
Engine Performance:
Strong single-cylinder engine offering good acceleration and highway capability.
Comfort And Ergonomics:
Spacious seating, ample legroom, weather protection via bodywork and optional windscreen.
Storage:
Generous underseat storage for helmets and groceries.
Handling:
Stable handling characteristics suitable for urban and highway riding.
📋 Manual Details
Coverage Areas
Covered Years:
2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007
Page Count
Estimated Page Count:
300-400 pages (typical for comprehensive workshop manuals)
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Digital (likely PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete engine disassembly, inspection, repair, and reassembly. Includes cylinder head, valves, piston, connecting rod, crankshaft, and timing system.
Fuel System:
Fuel injection system (EFI) diagnosis, cleaning, and repair. Includes fuel pump, injectors, fuel pressure regulator, throttle body, and sensors.
Ignition System:
Ignition coil, spark plugs, CDI unit, and troubleshooting.
Cooling System:
Radiator, fan, water pump, thermostat, coolant flow, and maintenance.
Exhaust System:
Exhaust manifold, catalytic converter (if applicable), muffler, and pipe maintenance.
Transmission And Drivetrain:
Automatic transmission (CVT) service, including belt replacement, clutch operation, and fluid maintenance. Final drive inspection and service.
Brakes System:
Hydraulic brake system diagnosis and repair. Includes brake fluid replacement, caliper service, master cylinder, and brake line maintenance. ABS system troubleshooting (if equipped).
Suspension System:
Front fork overhaul, rear shock absorber service, spring replacement, and general suspension component inspection.
Steering System:
Handlebar, steering stem bearings, and related components inspection and adjustment.
Electrical System:
Wiring diagrams, battery maintenance, charging system (stator, rectifier/regulator), starter motor, lighting, and all electrical component troubleshooting.
Bodywork And Chassis:
Fairing removal and installation, seat servicing, body panel repair and replacement, chassis inspection.
Diagnostic Troubleshooting:
Comprehensive diagnostic flowcharts and symptom-based troubleshooting for common and uncommon issues.
Procedures Included
Scheduled Maintenance:
Detailed procedures for oil changes, filter replacements, spark plug service, air filter cleaning/replacement, drive belt inspection/replacement, and valve clearance checks.
Engine Repair:
Step-by-step instructions for engine disassembly, component replacement (pistons, rings, valves, bearings), and reassembly.
Transmission Service:
Procedures for CVT belt replacement, clutch inspection, and final drive oil changes.
Brake Overhaul:
Complete guide to brake caliper servicing, master cylinder replacement, bleeding the brake system, and ABS sensor cleaning/replacement.
Suspension Adjustment And Rebuild:
Instructions for front fork oil changes, seal replacement, and rear shock absorber servicing.
Electrical Diagnostics:
Troubleshooting steps for charging system failures, starter issues, lighting problems, and sensor malfunctions using wiring diagrams.
Fuel System Cleaning And Testing:
Procedures for cleaning fuel injectors and testing fuel pressure.
Body Panel Repair And Replacement:
Guidance on removing, installing, and repairing plastic body panels and fairings.
Torque Specifications:
Comprehensive list of all essential torque specifications for engine, chassis, and bolt connections.
Technical Depth
Depth:
Comprehensive, suitable for professional mechanics and experienced DIY enthusiasts. Covers everything from routine maintenance to complete engine rebuilds and advanced diagnostics.
📊 Manual Specifications
File Format
Digital Format:
PDF
Searchability:
Likely text-searchable, allowing quick access to specific information.
Print Quality
Digital Quality:
High-resolution scans or digital source, ensuring clarity of text and diagrams.
Binding Type
Physical Binding:
N/A (Digital Format)
Paper Type
Physical Paper:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, liquid-cooled, single-cylinder, DOHC, 4 valves
Displacement:
460 cc
Bore X Stroke:
92 mm x 69 mm
Compression Ratio:
10.0:1
Performance
Horsepower:
Approx. 34 HP @ 7,000 RPM
Torque:
Approx. 45 Nm @ 5,500 RPM
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline
Engine Internals
Valve Actuation:
Double Overhead Camshaft (DOHC)
Cylinder Design:
Single-cylinder with integrated counter-balancer
🔧 Transmission
Standard
Transmission Type:
Automatic Continuously Variable Transmission (CVT)
Drive Type:
Belt drive to rear wheel via automatic clutch and final drive
Features
Clutch Type:
Wet, multi-plate, automatic centrifugal clutch
Final Drive Ratio:
Specific ratio details would be in manual (e.g., 1:11.8)
📐 Dimensions
Exterior
Length:
Approx. 2180 mm
Width:
Approx. 770 mm
Height:
Approx. 1380 mm (seat height typically around 760 mm)
Weights
Dry Weight:
Approx. 185 kg
Curb Weight:
Approx. 200 kg (with fluids)
Fuel Tank Capacity:
Approx. 14 Liters (including 2L reserve)
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (Motorcycle specific crash testing protocols differ from cars)
Active Features
Braking System:
Hydraulic disc brakes front and rear. ABS (Anti-lock Braking System) was an optional feature on many models.
Lighting:
Halogen headlight, LED taillight and indicators.
Passive Features
Frame Construction:
High-strength steel frame.
Mirrors:
Large, adjustable mirrors for improved visibility.
💡 Technology Features
Infotainment
Dashboard Layout:
Analog speedometer and tachometer, digital display for fuel level, engine temperature, clock, trip meters.
Driver Assistance
ABS Availability:
Optional ABS system for enhanced braking safety.
Connectivity
Charging Port:
Optional 12V power outlet for charging devices (check specific models).
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 5,000 km or 6 months (whichever comes first)
Oil Filter Replacement:
At every engine oil change
Air Filter Cleaning:
Every 5,000 km
Spark Plug Replacement:
Every 10,000 km
Cvt Belt Inspection:
Every 10,000 km
Cvt Belt Replacement:
Recommended at 20,000 km or if wear is evident
Valve Clearance Check:
Every 10,000 km
Fluid Specifications
Engine Oil Type:
SAE 10W-40 Synthetic Motorcycle Oil (API SG or higher, JASO MA compliant)
Engine Oil Capacity:
Approx. 1.7 Liters (with filter change)
Coolant Type:
Ethylene glycol-based antifreeze (e.g., Motul Motocool Expert) mixed with distilled water (50/50 ratio)
Brake Fluid Type:
DOT 4
Final Drive Oil Type:
SAE 80W-90 Hypoid Gear Oil
Known Issues
Common Wear Items:
CVT belt, brake pads, tires, steering head bearings, voltage regulator.
Potential Electrical Issues:
Voltage regulator failure can lead to battery charging problems.
Engine Performance Notes:
Occasional reports of slight hesitation if fuel system is not clean.
📚 Vehicle History
Brand Heritage
Manufacturer:
Aprilia is an Italian manufacturer with a strong heritage in motorcycle racing and performance scooters.
Model Evolution
Introduction Period:
The Atlantic 500 was introduced as Aprilia's premium maxi-scooter offering, competing in a growing segment.
Updates During Production:
Minor updates may have occurred over the years, particularly regarding fuel injection calibration, emissions, and optional equipment.
Production
Manufacturing Location:
Primarily Italy
🏆 Awards & Recognition
Recognitions
Industry Accolades:
While specific awards are not widely documented for this model, it was generally well-regarded in its segment for performance and comfort.
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