🏷️ Basic Information Identification Make: Aprilia Model: Caponord Model Variant: ETV 1000 Caponord Covered Years: 2001, 2002, 2003, 2004, 2005, 2006, 2007 Codes Chassis Code: P100 👋 Introduction Market Position Vehicle Category: Adventure Touring Motorcycle Target Audience: Riders seeking long-distance comfort, versatility for various terrains, and performance. Competitive Analysis Competitors: BMW R1150GS/R1200GS, Honda Africa Twin, Yamaha TDM, Suzuki V-Strom. Key Features Engine Layout: V-Twin Suspension Type: Long-travel, adjustable front and rear suspension. Fuel Capacity: Generous fuel tank for extended range. Aerodynamics: Comprehensive fairing and windscreen for rider protection. 📋 Manual Details Coverage Areas Systems Covered: Engine, Power Supply, Cooling System, Braking System, Suspensions, Chassis, Electrical System, Bodywork, Maintenance, Troubleshooting, Special Tools, Pre-Delivery Page Count Page Count: 279 Manual Type Manual Type: Workshop Service Repair Manual Language Language: English Format File Format: PDF Compatibility: All Versions of Windows & Mac Requirements: Adobe PDF Reader 📖 Manual Coverage Systems Covered Engine: Detailed diagnostics, repair procedures, overhaul of V90 twin-cylinder engine. Power Supply: Charging system, ignition system, starter motor, battery maintenance. Cooling System: Radiator, cooling fan, thermostat, coolant flow, flushing procedures. Braking System: Hydraulic system, caliper service, master cylinder, brake fluid specifications, bleeding procedures, ABS system (if equipped). Suspensions: Front forks (Marzocchi or Showa depending on year/spec), rear shock absorber (Sachs or Ohlins depending on spec), linkage, adjustment procedures. Chassis: Frame inspection, steering head bearing service, swingarm maintenance, wheel bearing replacement. Electrical System: Wiring diagrams, component testing, lighting, instrumentation, starting and charging circuits, fuse box layout. Bodywork: Fairing removal and installation, seat, fuel tank, paneling, cosmetic repair. Procedures Included Maintenance: Scheduled maintenance intervals, fluid checks and changes, filter replacements, chain adjustment, spark plug service. Troubleshooting: Diagnostic charts for common problems, fault finding based on symptoms. Repair: Step-by-step instructions for component removal, overhaul, and reinstallation. Special Tools: Identification and usage of specific tools required for certain repair procedures. Technical Depth Depth: Comprehensive coverage from basic maintenance to advanced engine and electrical diagnostics and repair. 📊 Manual Specifications File Format PDF Quality: High-resolution scans with clear text and legible diagrams. Searchability: Searchable text within the PDF allows for quick information retrieval. Print Quality Print Readability: Optimized for printing, with clear layouts and readable fonts. Binding Type Binding Type: Digital (PDF) Paper Type Paper Type: N/A (Digital) ⚙️ Engine Specifications Primary Engine Engine Type: V-Twin, 4-stroke, liquid-cooled, DOHC, 4 valves per cylinder Displacement: 998 cc (999.3 cc) Bore X Stroke: 97 mm x 67.5 mm Compression Ratio: 10.0:1 Performance Horsepower Max: Approx. 110 HP (82 kW) at 9,000 rpm Torque Max: Approx. 98 Nm (72 lb-ft) at 6,500 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI), dual throttle bodies Fuel Type: Unleaded gasoline (95 RON recommended) Lubrication Oil Type: SAE 10W-40 or 15W-50 motorcycle specific synthetic or semi-synthetic oil Oil Capacity: Approx. 3.7 liters (with filter change) Ignition Ignition System: Electronic ignition with variable spark advance Spark Plugs: NGK CR9EKB or equivalent 🔧 Transmission Standard Transmission Type: 6-speed sequential manual Clutch Type: Hydraulically operated wet multi-plate clutch Features Final Drive: O-ring sealed chain Transmission Oil Type: SAE 75W-90 API GL-4 or GL-5 synthetic gear oil 📐 Dimensions Exterior Length: Approx. 2250 mm Width: Approx. 890 mm (at handlebars) Height: Approx. 1430 mm (at screen) Wheelbase: Approx. 1500 mm Weights Dry Weight: Approx. 214 kg Wet Weight: Approx. 235 kg (fully fueled) Fuel Tank Capacity: Approx. 24 liters (including 4-liter reserve) Seat Height: Approx. 840 mm 🛡️ Safety Features Ratings ABS Availability: Optional ABS system available on some models/years. Active Features Braking System: Dual 320 mm discs with 4-piston calipers (front), Single 270 mm disc with 2-piston caliper (rear). Lighting: Halogen headlights, LED taillight. Passive Features Frame Construction: Aluminum twin-spar frame for rigidity and lightness. 💡 Technology Features Infotainment Instrumentation: Analog tachometer, digital speedometer, odometer, trip meters, coolant temperature gauge, fuel gauge, clock. Driver Assistance ABS: Optional Anti-lock Braking System (ABS). Connectivity Wiring Harness: Comprehensive wiring diagrams provided for diagnostics and upgrades. 🔧 Maintenance Service Intervals Oil Change Interval: Every 10,000 km or annually, whichever comes first. Oil Filter Replacement: Every 10,000 km or annually. Air Filter Cleaning: Every 10,000 km, replace as needed. Spark Plug Replacement: Every 20,000 km. Chain Lubrication Adjustment: Every 1,000 km and after washing or rain. Fluid Specifications Brake Fluid Type: DOT 4 Coolant Type: Ethylene glycol based antifreeze, mixed 50/50 with distilled water. Known Issues Common Complaints: Potential stator failures, cam chain tensioner wear, some electrical connector issues, regulator/rectifier overheating. Preventative Maintenance Notes: Regularly check electrical connections, consider upgraded regulator/rectifier, monitor cam chain noise. 📚 Vehicle History Brand Heritage Manufacturer Origin: Aprilia is an Italian manufacturer known for its racing heritage and performance motorcycles. Model Evolution Introduction Year: The Caponord (ETV 1000) was introduced in 1998 as a competitor to established adventure tourers. Updates During Period: Minor updates and refinements were made throughout its production run from 2001-2007, including suspension...