Aprilia Dorsoduro Factory 750 Service Repair Workshop Manual
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🏷️ Basic Information Identification Make: Aprilia Model: Dorsoduro Factory 750 Sub Model: Factory Engine Displacement: 750cc Vehicle Type: Sportbike / Supermoto 👋 Introduction Market Position Market Position: The Aprilia Dorsoduro Factory 750 represents a premium offering in the supermoto segment, blending high performance with distinctive Italian styling and engineering. Competitive Analysis Competitive Analysis: Competes with other premium lightweight V-twin supermotos and naked sportbikes, emphasizing agility, a powerful engine, and advanced components. Key Features Key Features: Sporty ergonomics, potent V-twin engine, advanced suspension and braking systems, and premium 'Factory' trim level finishes. 📋 Manual Details Coverage Coverage Areas: Engine, General Information, Transmission, Chassis, Lighting, Steering, Seats System, Clutch, Suspension, Locks, Brakes, Lubrication, Electrical, Frame, Fuel System, Battery Format Manual Type: Service Repair Workshop Manual Language: English Format: Adobe Acrobat PDF Delivery Delivery Method: Instant Digital Download 📖 Manual Coverage Systems Engine Coverage: Detailed overhaul procedures, component testing, diagnostics, and specifications for the V-twin engine. Transmission Coverage: Gearbox inspection, repair, clutch assembly, and shift mechanism. Chassis Coverage: Frame inspection, swingarm, steering head, and subframe maintenance. Suspension Coverage: Front fork (upside-down telescopic hydraulic fork with radial caliper mounting) and rear shock absorber (monoshock) service, adjustment, and rebuild. Brake Coverage: Front and rear brake system components, hydraulic lines, caliper servicing, disc inspection, and ABS system diagnostics (if applicable). Electrical Coverage: Wiring diagrams, component testing, ignition system, lighting, starter, charging system, and ECU troubleshooting. Fuel System Coverage: Fuel injection system, throttle body, fuel pump, and filter service. Procedures Maintenance Procedures: Oil change, filter replacement, chain adjustment, spark plug replacement, air filter service, and brake fluid flush. Diagnostic Procedures: Troubleshooting common problems, fault code interpretation, and component testing. Rebuild Procedures: Detailed step-by-step instructions for engine, transmission, and suspension component rebuilds. Technical Depth Technical Depth: Comprehensive coverage suitable for dealership technicians, experienced DIY mechanics, and advanced enthusiasts. Includes detailed diagrams, torque specifications, and diagnostic flowcharts. 📊 Manual Specifications File File Format: Adobe Acrobat PDF Searchable: Yes (text-searchable) Print Printable: Yes Print Quality: High Resolution (suitable for printing) Binding Binding Type Suggestion: 3-ring binder for modular printing Paper Paper Type Suggestion: Standard printer paper ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, liquid-cooled, 8-valve, DOHC V-twin Bore X Stroke: 92 mm x 56.4 mm (typical for this generation) Fueling: Electronic Fuel Injection (MPI with Keihin control unit, ride-by-wire throttle) Performance Horsepower: Approx. 95 HP @ 8,750 rpm (specifications may vary slightly by year and region) Torque: Approx. 8.2 kgm (80 Nm) @ 7,500 rpm (specifications may vary slightly by year and region) Cooling System Cooling System: Liquid-cooled 🔧 Transmission Standard Transmission Type: 6-speed sequential manual gearbox Clutch Type: Hydraulic actuation, multi-disc wet clutch Features Gear Ratios: Refer to manual for specific gear ratios Maintenance Transmission Fluid Type: Refer to manual for specific specifications (typically API GL-4 or GL-5) 📐 Dimensions Exterior Wheelbase: Approximately 1,500 mm (59.1 in) Weights Dry Weight: Approximately 186 kg (410 lbs) Wet Weight: Approximately 207 kg (456 lbs) 🛡️ Safety Features Active Features Braking System: Dual front disc brakes, single rear disc brake. ABS may be optional or standard depending on market and year. Front Brake Spec: Dual 320 mm stainless steel discs, radially mounted 4-piston calipers (e.g., Brembo) Rear Brake Spec: 240 mm stainless steel disc, 2-piston caliper Passive Features Lighting System: Halogen or LED headlamp, LED tail light and turn signals. 💡 Technology Features Infotainment Dashboard: Digital instrument cluster providing speed, RPM, gear indicator, fuel level, clock, trip meters, and diagnostic warnings. Driver Assistance Ride By Wire: Advanced ride-by-wire throttle system for precise engine control and responsiveness. Connectivity Diagnostic Port: On-board diagnostics (OBD) port for connection to diagnostic tools (coverage in manual). 🔧 Maintenance Service Intervals Oil Change Interval: Refer to manual, typically 7,500-10,000 km (4,500-6,000 miles) or annually. Valve Clearance Check: Refer to manual, typically 20,000-25,000 km (12,000-15,000 miles). Fluid Specifications Engine Oil Type: Refer to manual for specific API rating and viscosity (e.g., SAE 10W-40, JASO MA) Coolant Type: Ethylene glycol-based antifreeze with corrosion inhibitors, typically a 50/50 mix with distilled water. Brake Fluid Type: DOT 4 or DOT 5.1 (check manual for exact specification) Known Issues Known Issues: Potential for stator failures, fuel pump issues, or electrical gremlins. Refer to manual for common troubleshooting steps. Part Numbers Oil Filter Part Number Example: e.g., HF152 (HiFloFiltro) or Aprilia OEM part number (consult manual for exact) Air Filter Part Number Example: e.g., AP8104790 (Aprilia OEM) or equivalent aftermarket. 📚 Vehicle History Brand Heritage Brand Heritage: Aprilia is an Italian manufacturer with a strong racing heritage, known for its performance motorcycles and innovative engineering. Model Evolution Model Evolution: The Dorsoduro line was introduced to bridge the gap between sportbikes and supermoto machines, offering versatility and exhilarating performance. The 'Factory' designation typically indicates a higher specification of components. Production Production Period: The 750cc Dorsoduro was produced from approximately 2007 onwards, with the Factory...
The Aprilia Dorsoduro Factory 750 represents a premium offering in the supermoto segment, blending high performance with distinctive Italian styling and engineering.
Competitive Analysis
Competitive Analysis:
Competes with other premium lightweight V-twin supermotos and naked sportbikes, emphasizing agility, a powerful engine, and advanced components.
Key Features
Key Features:
Sporty ergonomics, potent V-twin engine, advanced suspension and braking systems, and premium 'Factory' trim level finishes.
Fuel injection system, throttle body, fuel pump, and filter service.
Procedures
Maintenance Procedures:
Oil change, filter replacement, chain adjustment, spark plug replacement, air filter service, and brake fluid flush.
Diagnostic Procedures:
Troubleshooting common problems, fault code interpretation, and component testing.
Rebuild Procedures:
Detailed step-by-step instructions for engine, transmission, and suspension component rebuilds.
Technical Depth
Technical Depth:
Comprehensive coverage suitable for dealership technicians, experienced DIY mechanics, and advanced enthusiasts. Includes detailed diagrams, torque specifications, and diagnostic flowcharts.
📊 Manual Specifications
File
File Format:
Adobe Acrobat PDF
Searchable:
Yes (text-searchable)
Print
Printable:
Yes
Print Quality:
High Resolution (suitable for printing)
Binding
Binding Type Suggestion:
3-ring binder for modular printing
Paper
Paper Type Suggestion:
Standard printer paper
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, liquid-cooled, 8-valve, DOHC V-twin
Bore X Stroke:
92 mm x 56.4 mm (typical for this generation)
Fueling:
Electronic Fuel Injection (MPI with Keihin control unit, ride-by-wire throttle)
Performance
Horsepower:
Approx. 95 HP @ 8,750 rpm (specifications may vary slightly by year and region)
Torque:
Approx. 8.2 kgm (80 Nm) @ 7,500 rpm (specifications may vary slightly by year and region)
Cooling System
Cooling System:
Liquid-cooled
🔧 Transmission
Standard
Transmission Type:
6-speed sequential manual gearbox
Clutch Type:
Hydraulic actuation, multi-disc wet clutch
Features
Gear Ratios:
Refer to manual for specific gear ratios
Maintenance
Transmission Fluid Type:
Refer to manual for specific specifications (typically API GL-4 or GL-5)
📐 Dimensions
Exterior
Wheelbase:
Approximately 1,500 mm (59.1 in)
Weights
Dry Weight:
Approximately 186 kg (410 lbs)
Wet Weight:
Approximately 207 kg (456 lbs)
🛡️ Safety Features
Active Features
Braking System:
Dual front disc brakes, single rear disc brake. ABS may be optional or standard depending on market and year.
Halogen or LED headlamp, LED tail light and turn signals.
💡 Technology Features
Infotainment
Dashboard:
Digital instrument cluster providing speed, RPM, gear indicator, fuel level, clock, trip meters, and diagnostic warnings.
Driver Assistance
Ride By Wire:
Advanced ride-by-wire throttle system for precise engine control and responsiveness.
Connectivity
Diagnostic Port:
On-board diagnostics (OBD) port for connection to diagnostic tools (coverage in manual).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to manual, typically 7,500-10,000 km (4,500-6,000 miles) or annually.
Valve Clearance Check:
Refer to manual, typically 20,000-25,000 km (12,000-15,000 miles).
Fluid Specifications
Engine Oil Type:
Refer to manual for specific API rating and viscosity (e.g., SAE 10W-40, JASO MA)
Coolant Type:
Ethylene glycol-based antifreeze with corrosion inhibitors, typically a 50/50 mix with distilled water.
Brake Fluid Type:
DOT 4 or DOT 5.1 (check manual for exact specification)
Known Issues
Known Issues:
Potential for stator failures, fuel pump issues, or electrical gremlins. Refer to manual for common troubleshooting steps.
Part Numbers
Oil Filter Part Number Example:
e.g., HF152 (HiFloFiltro) or Aprilia OEM part number (consult manual for exact)
Air Filter Part Number Example:
e.g., AP8104790 (Aprilia OEM) or equivalent aftermarket.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Aprilia is an Italian manufacturer with a strong racing heritage, known for its performance motorcycles and innovative engineering.
Model Evolution
Model Evolution:
The Dorsoduro line was introduced to bridge the gap between sportbikes and supermoto machines, offering versatility and exhilarating performance. The 'Factory' designation typically indicates a higher specification of components.
Production
Production Period:
The 750cc Dorsoduro was produced from approximately 2007 onwards, with the Factory version often representing later model years or specific trim packages.
🏆 Awards & Recognition
Recognitions
Recognitions:
While specific awards for the Dorsoduro 750 Factory are not widely publicized, Aprilia motorcycles in general are recognized for their performance and handling in enthusiast reviews and industry publications.