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Aprilia ETV 1000 Caponord 2001-2007 Workshop Service Repair Manual

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Basic Information Identification Make: Aprilia Model: ETV 1000 Caponord Model Years Covered: 2001, 2002, 2003, 2004, 2005, 2006, 2007 Codes Engine Code: Rotax 990 V-twin (details vary by sub-model, refer...
Type: Motorcycles
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Sku: 446519
Aprilia ETV 1000 Caponord 2001-2007 Workshop Service Repair Manual
Basic Information
Identification
Make: Aprilia
Model: ETV 1000 Caponord
Model Years Covered: 2001, 2002, 2003, 2004, 2005, 2006, 2007
Codes
Engine Code: Rotax 990 V-twin (details vary by sub-model, refer to specific year)
Introduction
Market Position
Motorcycle Segment: Adventure Touring (ADV/Touring)
Competitive Analysis
Key Competitors Era: BMW R1150GS, Honda VFR, Triumph Tiger, Ducati Multistrada.
Key Features
Motorcycle Platform: Known for its robust V-twin engine and comfortable ergonomics for long-distance travel, often praised for its Italian flair and performance.
Manual Value Proposition: Provides DIY enthusiasts and professional mechanics with the essential information to maintain and repair the ETV 1000 Caponord, ensuring longevity and optimal performance.
Manual Details
Coverage Areas
Coverage Scope: Comprehensive service, repair, maintenance, troubleshooting, and adjustments for the Aprilia ETV 1000 Caponord.
Page Count
Page Count: 344
Manual Type
Manual Type: Workshop Service Repair Manual
Language
Language: English
Format
File Format: PDF
Manual Coverage
Systems Covered
Engine Systems: Engine disassembly/assembly, cylinder heads, valve train, lubrication system, cooling system, fuel injection system, ignition system, exhaust system.
Drivetrain Systems: Transmission (gearbox, clutch), final drive (chain, sprockets).
Chassis Systems: Frame, suspension (front forks, rear shock absorber), steering, wheels, tires, brakes (front and rear hydraulic systems), braking components.
Electrical Systems: Wiring diagrams, battery, charging system (alternator, regulator/rectifier), lighting system, ignition system, starter system, instrument panel, sensors.
Bodywork And Fittings: Fairings, seat, fuel tank, storage compartments, controls, body panel removal and installation.
Procedures Included
Maintenance Procedures: Routine maintenance, periodic servicing, oil changes, filter replacements, chain adjustment, brake fluid changes, coolant checks.
Repair Procedures: Step-by-step instructions for disassembly, assembly, and repair of all major components and systems.
Troubleshooting Guides: Diagnostic procedures for common problems, fault finding, and symptom-based troubleshooting.
Adjustment Procedures: Detailed instructions for adjusting engine parameters, clutch, throttle, brakes, and suspension.
Technical Depth
Depth Of Information: Highly detailed, covering basic maintenance to complete engine and transmission rebuilds, including factory specifications and tolerances.
Special Tools: Identifies and illustrates required special service tools for specific repair operations.
Pictorial Diagrams: Includes detailed illustrations, exploded diagrams, drawings, and photos to guide repair procedures.
Manual Specifications
File Format
File Format Details: PDF, allowing for zooming and printing of all pages.
Print Quality
Printability: Yes, all pages are printable for practical workshop use.
Binding Type
Binding Type: Digital (Instant Download) - No physical binding.
Paper Type
Paper Type: N/A (Digital Format)
Compatibility
Os Compatibility: Windows, Mac, Linux OS (requires Adobe Reader).
Engine Specifications
Primary Engine
Engine Type: Four-stroke, liquid-cooled, 90-degree V-twin
Displacement: 998 cc
Performance
Horsepower Peak: Approx. 98-105 HP (varies slightly by year and specific tune)
Torque Peak: Approx. 94-98 Nm (varies slightly by year)
Fuel System
Fuel Delivery: Electronic Fuel Injection (EFI) with dual throttle bodies
Ignition
Ignition System: Digital electronic ignition
Cooling
Cooling System: Liquid-cooled
Lubrication
Lubrication System: Wet sump, assisted by oil pump
Transmission
Standard
Transmission Type: 6-speed sequential manual
Optional
Optional Transmission: N/A
Features
Clutch Type: Hydraulic actuated wet multi-plate clutch
Final Drive: O-ring sealed chain drive
Dimensions
Exterior
Length: Approx. 2240 mm (varies slightly by year)
Width: Approx. 900 mm (including fairings)
Height: Approx. 1460 mm (unladen seat height)
Weights
Dry Weight: Approx. 219 kg
Wet Weight: Approx. 237 kg (fully fueled)
Fuel Capacity: 25 Liters (including reserve)
Safety Features
Ratings
Safety Features Note: Motorcycle safety is highly dependent on rider skill and adherence to maintenance. Manual provides safety precautions for repair procedures.
Active Features
Braking System: Dual front disc brakes, single rear disc brake, hydraulic actuation.
Optional ABS: Available on some later models, refer to specific model year for ABS availability.
Passive Features
Lighting: Halogen headlights, LED taillight, turn signals.
Technology Features
Infotainment
Infotainment Features: Basic instrumentation: speedometer, tachometer, odometer, trip meters, coolant temperature gauge, warning lights. No advanced infotainment systems.
Driver Assistance
Driver Assistance Features: ABS available on some models. Otherwise, relies on rider skill and advanced chassis design.
Connectivity
Connectivity Features: N/A (no integrated connectivity features like Bluetooth or smartphone integration).
Maintenance
Service Intervals
Oil Change Interval: Typically every 6,000 - 10,000 km or annually (refer to manual for exact specification).
Valve Clearance Check: Typically every 12,000 - 24,000 km (refer to manual for exact specification).
Fluid Specifications
Engine Oil Type: Typically SAE 10W-40 or 15W-50, API SG/SH or higher, JASO MA (refer to manual for specific Aprilia recommendation).
Coolant Type: Ethylene glycol-based antifreeze/coolant (refer to manual for specific type and mixture ratio).
Brake Fluid Type: DOT 4 (refer to manual for specific Aprilia recommendation).
Known Issues
Common Wear Items: Clutch plates, brake pads, chain and sprockets, wheel bearings, regulator/rectifier, fuel pump (may vary).
Electrical Gremlins: Some models experienced occasional electrical issues, often related to wiring harness connections or regulator/rectifier failures. Manual provides diagnostic steps.
Vehicle History
Brand Heritage
Aprilia Heritage: Aprilia is an Italian manufacturer known for its performance-oriented motorcycles, particularly in the sportbike and off-road categories, with a strong racing pedigree.
Model Evolution
Caponord Development: The ETV 1000 Caponord was Aprilia's entry into the adventure-touring segment, designed to offer versatility, long-distance comfort, and sporty performance, utilizing the proven Rotax V-twin engine.
Production
Manufacturing Location: Italy
Awards & Recognition
Recognitions
Motorcycle Reviews: Generally well-received by motorcycle publications for its blend of performance, comfort, and touring capability. Specific awards not typically cited in this context.
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