Aprilia Etv Mille 1000 Caponord Owners Manual 2004-2007
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🏷️ Basic Information Identification Make: Aprilia Model: ETV 1000 Caponord Model Variant: Mille Generation Generation Code: First Generation (AP06) Production Years Model Years Covered: 2004-2007 👋 Introduction Market Position Vehicle Type: Adventure Touring Motorcycle Target Audience: Motorcyclists seeking a versatile machine for long-distance touring and varied road conditions. Competitive Analysis Key Competitors: BMW R1150GS, Honda VFR V-TEC (in touring guise), Ducati Multistrada, Triumph Tiger. Key Features Engine Layout: V-twin, 90-degree V-angle, liquid-cooled. Chassis Design: Aluminum twin-spar frame for rigidity and lightness. Suspension Travel: Long-travel suspension for comfort and off-road capability. Braking System: Dual disc front brakes and single disc rear brake, often with ABS options in later years (though this manual is pre-ABS emphasis). 📋 Manual Details Coverage Areas Manual Type: Owner's Manual Language: English Format: PDF Downloadable: Yes Compatibility: All Versions of Windows & Mac Requirements: Adobe PDF Reader File Specifications File Format: PDF Print Quality: High-resolution scans, suitable for printing. Binding Type: N/A (Digital Download) Paper Type: N/A (Digital Download) 📖 Manual Coverage Systems Covered Engine System: Covers general operation, maintenance, and basic troubleshooting of the Aprilia V-twin engine. Fuel System: Information on fuel tank capacity, fuel type recommendations, and fuel system components. Cooling System: Details on coolant type, capacity, and maintenance for the liquid-cooled engine. Exhaust System: General information regarding the exhaust system's function and maintenance. Transmission System: Covers gear selection, clutch operation, and basic transmission maintenance. Brakes System: Information on brake fluid type, maintenance, and operation of front and rear braking systems. Suspension System: Details on front fork and rear shock absorber operation and basic adjustments. Electrical System: Overview of lighting, ignition, battery, and fuse box locations and functions. Wheels And Tires: Specifications for tire sizes, recommended pressures, and wheel maintenance. Chassis And Frame: General information on the motorcycle's frame and structural components. Control Systems: Covers throttle, clutch, and brake lever operation and adjustment. Instrumentation And Controls: Explanation of dashboard layout, indicators, and control switchgear. Lighting System: Details on headlight, taillight, turn signal, and brake light operation and bulb types. Safety Features: Information on general safety precautions and operation of safety-related systems. Procedures Included Pre Ride Inspection: Step-by-step guide for performing pre-ride checks. Routine Maintenance: Covers oil changes, filter replacements, chain adjustments, and other scheduled maintenance tasks. Troubleshooting Guide: Basic troubleshooting tips for common issues encountered by owners. Fluid Checks And Replacements: Instructions on checking and replacing engine oil, coolant, brake fluid, and clutch fluid. Tire Pressure Adjustment: Guidance on setting and checking tire pressures for optimal performance and safety. Battery Maintenance: Information on battery care, charging, and inspection. Cleaning And Care: Recommendations for washing, polishing, and maintaining the motorcycle's appearance. Storage Procedures: Guidelines for long-term storage of the motorcycle. Technical Depth Depth Level: Owner-level maintenance and operation. Focuses on what the owner can and should do. Diagrams And Illustrations: Contains numerous pictures and diagrams to facilitate understanding of procedures and components. Printability: All pages are printable, allowing for convenient use in workshop environments. ⚙️ Engine Specifications Primary Engine Engine Type: 90-degree V-twin, four-stroke, liquid-cooled Displacement: 998 cc (cubic centimeters) Bore X Stroke: 97 mm x 67.5 mm Valvetrain: DOHC (Dual Overhead Camshafts), 4 valves per cylinder Compression Ratio: 10.1:1 (typical) Performance Horsepower: Approximately 110-115 HP at 8,700 rpm (claimed) Torque: Approximately 98-100 Nm (72-74 lb-ft) at 6,500 rpm (claimed) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with twin throttle bodies Fuel Type: Unleaded gasoline, minimum 95 RON (Octane rating varies by region) Fuel Tank Capacity: 25 Liters (approx. 6.6 US gallons) 🔧 Transmission Standard Transmission Type: 6-speed sequential manual gearbox Clutch Type: Wet, multi-plate, hydraulically operated Features Final Drive: O-ring sealed chain 📐 Dimensions Exterior Length: Approximately 2230 mm (87.8 in) Width: Approximately 850 mm (33.5 in) at handlebars Height: Approximately 1350 mm (53.1 in) at windshield Wheelbase: Approximately 1560 mm (61.4 in) Weights Dry Weight: Approximately 213 kg (470 lbs) Wet Weight: Approximately 235 kg (518 lbs) (with fluids) 🛡️ Safety Features Ratings ABS Availability: Optional on some models within this range, check specific vehicle for presence. Active Features Braking Performance: Large diameter discs and multi-piston calipers designed for strong stopping power. Passive Features Lighting System Coverage: Comprehensive lighting including projector-beam headlight for enhanced visibility. 💡 Technology Features Infotainment Dashboard Display: Analog tachometer and speedometer, digital odometer, trip meters, clock, and warning lights. Features may vary slightly by market. Driver Assistance ABS System: Available as an option on certain configurations, providing anti-lock braking for enhanced safety. Manual will detail its operation if equipped. Connectivity Diagnostic Ports: While not a 'connectivity' feature in the modern sense, the manual would implicitly cover the location and function of any onboard diagnostic connectors relevant to basic checks. 🔧 Maintenance Service Intervals Oil Change Interval: Every 6,000 km (3,700 miles) or 6 months, whichever comes first (as per typical owner's manual recommendations). Spark Plug Replacement: Typically around 12,000...
Motorcyclists seeking a versatile machine for long-distance touring and varied road conditions.
Competitive Analysis
Key Competitors:
BMW R1150GS, Honda VFR V-TEC (in touring guise), Ducati Multistrada, Triumph Tiger.
Key Features
Engine Layout:
V-twin, 90-degree V-angle, liquid-cooled.
Chassis Design:
Aluminum twin-spar frame for rigidity and lightness.
Suspension Travel:
Long-travel suspension for comfort and off-road capability.
Braking System:
Dual disc front brakes and single disc rear brake, often with ABS options in later years (though this manual is pre-ABS emphasis).
📋 Manual Details
Coverage Areas
Manual Type:
Owner's Manual
Language:
English
Format:
PDF
Downloadable:
Yes
Compatibility:
All Versions of Windows & Mac
Requirements:
Adobe PDF Reader
File Specifications
File Format:
PDF
Print Quality:
High-resolution scans, suitable for printing.
Binding Type:
N/A (Digital Download)
Paper Type:
N/A (Digital Download)
📖 Manual Coverage
Systems Covered
Engine System:
Covers general operation, maintenance, and basic troubleshooting of the Aprilia V-twin engine.
Fuel System:
Information on fuel tank capacity, fuel type recommendations, and fuel system components.
Cooling System:
Details on coolant type, capacity, and maintenance for the liquid-cooled engine.
Exhaust System:
General information regarding the exhaust system's function and maintenance.
Transmission System:
Covers gear selection, clutch operation, and basic transmission maintenance.
Brakes System:
Information on brake fluid type, maintenance, and operation of front and rear braking systems.
Suspension System:
Details on front fork and rear shock absorber operation and basic adjustments.
Electrical System:
Overview of lighting, ignition, battery, and fuse box locations and functions.
Wheels And Tires:
Specifications for tire sizes, recommended pressures, and wheel maintenance.
Chassis And Frame:
General information on the motorcycle's frame and structural components.
Control Systems:
Covers throttle, clutch, and brake lever operation and adjustment.
Instrumentation And Controls:
Explanation of dashboard layout, indicators, and control switchgear.
Lighting System:
Details on headlight, taillight, turn signal, and brake light operation and bulb types.
Safety Features:
Information on general safety precautions and operation of safety-related systems.
Procedures Included
Pre Ride Inspection:
Step-by-step guide for performing pre-ride checks.
Routine Maintenance:
Covers oil changes, filter replacements, chain adjustments, and other scheduled maintenance tasks.
Troubleshooting Guide:
Basic troubleshooting tips for common issues encountered by owners.
Fluid Checks And Replacements:
Instructions on checking and replacing engine oil, coolant, brake fluid, and clutch fluid.
Tire Pressure Adjustment:
Guidance on setting and checking tire pressures for optimal performance and safety.
Battery Maintenance:
Information on battery care, charging, and inspection.
Cleaning And Care:
Recommendations for washing, polishing, and maintaining the motorcycle's appearance.
Storage Procedures:
Guidelines for long-term storage of the motorcycle.
Technical Depth
Depth Level:
Owner-level maintenance and operation. Focuses on what the owner can and should do.
Diagrams And Illustrations:
Contains numerous pictures and diagrams to facilitate understanding of procedures and components.
Printability:
All pages are printable, allowing for convenient use in workshop environments.
⚙️ Engine Specifications
Primary Engine
Engine Type:
90-degree V-twin, four-stroke, liquid-cooled
Displacement:
998 cc (cubic centimeters)
Bore X Stroke:
97 mm x 67.5 mm
Valvetrain:
DOHC (Dual Overhead Camshafts), 4 valves per cylinder
Compression Ratio:
10.1:1 (typical)
Performance
Horsepower:
Approximately 110-115 HP at 8,700 rpm (claimed)
Torque:
Approximately 98-100 Nm (72-74 lb-ft) at 6,500 rpm (claimed)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with twin throttle bodies
Fuel Type:
Unleaded gasoline, minimum 95 RON (Octane rating varies by region)
Fuel Tank Capacity:
25 Liters (approx. 6.6 US gallons)
🔧 Transmission
Standard
Transmission Type:
6-speed sequential manual gearbox
Clutch Type:
Wet, multi-plate, hydraulically operated
Features
Final Drive:
O-ring sealed chain
📐 Dimensions
Exterior
Length:
Approximately 2230 mm (87.8 in)
Width:
Approximately 850 mm (33.5 in) at handlebars
Height:
Approximately 1350 mm (53.1 in) at windshield
Wheelbase:
Approximately 1560 mm (61.4 in)
Weights
Dry Weight:
Approximately 213 kg (470 lbs)
Wet Weight:
Approximately 235 kg (518 lbs) (with fluids)
🛡️ Safety Features
Ratings
ABS Availability:
Optional on some models within this range, check specific vehicle for presence.
Active Features
Braking Performance:
Large diameter discs and multi-piston calipers designed for strong stopping power.
Passive Features
Lighting System Coverage:
Comprehensive lighting including projector-beam headlight for enhanced visibility.
💡 Technology Features
Infotainment
Dashboard Display:
Analog tachometer and speedometer, digital odometer, trip meters, clock, and warning lights. Features may vary slightly by market.
Driver Assistance
ABS System:
Available as an option on certain configurations, providing anti-lock braking for enhanced safety. Manual will detail its operation if equipped.
Connectivity
Diagnostic Ports:
While not a 'connectivity' feature in the modern sense, the manual would implicitly cover the location and function of any onboard diagnostic connectors relevant to basic checks.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 6,000 km (3,700 miles) or 6 months, whichever comes first (as per typical owner's manual recommendations).
Spark Plug Replacement:
Typically around 12,000 km (7,500 miles) or as specified by ignition system type.
Air Filter Cleaning:
Every 6,000 km (3,700 miles) or more frequently in dusty conditions.
Fluid Specifications
Engine Oil Type:
SAE 10W-40 Synthetic or Semi-Synthetic Motorcycle Oil, meeting API SG/SH or higher specifications.
Engine Oil Capacity:
Approximately 3.7 Liters (3.9 US quarts) with filter change.
Coolant Type:
Ethylene glycol-based antifreeze with corrosion inhibitors. Mixture of 50% coolant and 50% distilled water.
Brake Fluid Type:
DOT 4 brake fluid.
Clutch Fluid Type:
DOT 4 brake fluid (same as brakes).
Known Issues
Regulator Rectifier Failures:
Known to be a common failure point on Aprilia models of this era, leading to battery charging issues. Manual will cover basic electrical checks.
Vibration At Idle:
Some owners report higher than expected vibration at idle, though generally within operational parameters. Manual won't address this as a fault.
Fuel Pump Reliability:
Occasional reports of fuel pump issues, typically related to wear over time. Manual will cover basic fuel system checks.
📚 Vehicle History
Brand Heritage
Aprilia Motorcycles:
Aprilia is an Italian manufacturer with a strong racing pedigree, transitioning this performance into road-going motorcycles.
Model Evolution
Caponord Development:
The Caponord was Aprilia's entry into the adventure-touring segment, designed to offer comfort, versatility, and performance.