🏷️ Basic Information Identification Make: Aprilia Model: ETV Mille 1000 Caponord Rally Codes Engine Code: Not specified, but based on the Mille platform, likely related to the Rotax V990 engine family. 👋 Introduction Market Position Market Segment: Adventure Touring Motorcycle Competitive Analysis Competitors: BMW R1150GS/R1200GS, Triumph Tiger, Ducati Multistrada, Honda Africa Twin (though the Caponord is an earlier era competitor). Key Features Vehicle Purpose: Long-distance touring, off-road capability, comfortable for rider and passenger. Manual Benefit: Provides comprehensive, step-by-step procedures and data for efficient and accurate repair and maintenance. Manual Audience: Intended for mechanics and DIY enthusiasts. 📋 Manual Details Coverage Areas Covered Models: Aprilia ETV 1000 Caponord Rally Manual Scope: Complete workshop service and repair information for the Aprilia ETV Mille 1000 Caponord Rally. Page Count Page Count: 344 Manual Type Manual Type: Workshop Service Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine Systems: Engine mechanical, lubrication, cooling, fuel system, ignition system, exhaust system, starting system, charging system. Transmission Drivetrain: Clutch, gearbox, final drive. Chassis Suspension: Frame, front suspension (forks), rear suspension (shock absorber, swingarm), steering system. Brakes: Front and rear brake systems (hydraulic, calipers, master cylinders, hoses, pads). Electrical Electronics: Battery, charging system, lighting system, instrumentation, wiring diagrams, ECU diagnostics, starter motor, ignition components. Bodywork Fairings: Fairing removal and installation, seat, fuel tank, body panels. Fuel System Details: Fuel pump, injectors, fuel lines, fuel filter, throttle bodies, idle control. Ignition System Details: ECU, spark plugs, ignition coils, wiring. Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, chain adjustment, lubrication points, valve clearance checks. Troubleshooting: Diagnostic procedures for common issues, fault finding charts, troubleshooting electrical and mechanical problems. Repair Overhaul: Detailed step-by-step instructions for disassembly, repair, and reassembly of all major components and systems. Adjustments: Carburetor/throttle body synchronization, clutch adjustment, brake lever adjustment, suspension adjustments. Installation Removal: Component removal and installation procedures, including special tool requirements. Diagnostics: Includes diagnostic flowcharts and troubleshooting guides for various systems. Wiring Diagrams: Includes detailed wiring diagrams for electrical systems. Torque Specifications: Provides essential torque values for critical fasteners during assembly and repair. Technical Depth Depth Of Coverage: Comprehensive, covering all aspects from basic maintenance to in-depth engine and transmission rebuilds. Includes detailed explanations, pictorial diagrams, and exploded views. Special Tool References: References specific Aprilia special service tools and their usage with accompanying illustrations. Repair Information Quality: Detailed illustrations, exploded diagrams, and clear, concise explanations for all repair procedures. 📊 Manual Specifications File Format File Format: PDF Compatibility: Windows, Mac, and Linux OS (requires Adobe Reader). Print Quality Printability: Yes, all pages are printable. Binding Type Binding Type: Digital (PDF download), no physical binding. Paper Type Paper Type: Not applicable (digital format). ⚙️ Engine Specifications Primary Engine Engine Type: 90-degree V-twin, four-stroke Displacement: 998 cc (likely) Performance Horsepower: Approximately 110-115 HP (factory specifications vary by year and market). Torque: Approximately 100-105 Nm (factory specifications vary by year and market). Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Throttle Body Size: Likely 54mm or similar for the V990 engine, but precise specification needs manual verification. Engine Type Bore X Stroke: Likely similar to the Mille's 97 x 68 mm, but specific to the Caponord variant needs manual verification. 🔧 Transmission Standard Transmission Type: 6-speed manual Optional Optional Transmission: Not applicable. Features Clutch Type: Hydraulic, wet multi-plate clutch Final Drive: Chain drive 📐 Dimensions Exterior Length: Varies by specific year and configuration; consult manual for exact dimensions. Weights Dry Weight: Approximately 215-225 kg (varies by specific year and configuration). Wet Weight: Approximately 230-240 kg (varies by specific year and configuration). 🛡️ Safety Features Ratings Safety Features: Integral braking system (potentially on some models/years), ABS (optional or standard depending on year/market). Active Features Active Safety: Disc brakes front and rear, powerful braking system. Passive Features Passive Safety: Sturdy frame, protective fairings. 💡 Technology Features Infotainment Infotainment System: Basic instrumentation. No integrated infotainment systems common in modern vehicles. Driver Assistance Driver Assistance Features: Optional ABS on some models. Traction control not typically fitted. Connectivity Connectivity Options: None from the factory. Aftermarket options for GPS and communication devices exist. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 5,000-7,500 km or annually, but consult the manual for precise intervals based on riding conditions. Valve Clearance Check: Often at 10,000-20,000 km intervals, but critical to verify with the specific manual. Fluid Specifications Engine Oil Type: Semi-synthetic or fully synthetic 10W-40 or 10W-50 motorcycle oil meeting API SG or higher and JASO MA specifications. Consult manual for precise viscosity and API/JASO rating. Coolant Type: Ethylene glycol-based coolant with corrosion inhibitors, typically a 50/50 mix with distilled water. Brake Fluid Type: DOT 4 or DOT 5.1 hydraulic brake fluid. Fork Oil Type: Specific weight fork oil, often around SAE 10W or 15W. Consult manual for exact type and level. Gearbox Oil Type: Gear oil conforming to...