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Aprilia Habana Mojito 125 2007 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Aprilia Model: Habana Mojito 125 Year: 2007 Codes Model Code: RHABB125 👋 Introduction Market Position Segment: Stylish, retro-styled urban scooter. Target Audience: Commuters, style-conscious riders seeking a distinctive urban mobility solution. Competitive Analysis Key Competitors: Vespa LX125, Kymco People 125, Yamaha X-MAX 125. Unique Selling Points: Distinctive '70s-inspired retro styling, comfortable riding position, Aprilia brand heritage. Key Features Design: Iconic 'Mojito' styling with a prominent headlight, chrome accents, and a flat floorboard. Engine Type: Air-cooled, four-stroke, single-cylinder engine. Transmission Type: Automatic (CVT - Continuously Variable Transmission). Braking System: Disc front brake, drum rear brake. 📋 Manual Details Coverage Areas Engine Systems: Engine overhaul, fuel system, lubrication, cooling, ignition, starting, exhaust Transmission Systems: Automatic transmission (CVT), clutch, drive belts, final drive Chassis Systems: Frame, suspension (front & rear), steering, wheels, tires Braking Systems: Front & rear brake mechanisms (disc/drum), hydraulic systems, brake fluid Electrical Systems: Lighting, battery, charging system, starter, ignition system, instrumentation, wiring diagrams Bodywork And Trim: Body panels, fairings, seats, storage compartments, trim pieces Troubleshooting: Diagnostic procedures, fault finding, common issues and solutions Page Count Total Pages: Hundreds of pages (exact count not specified in product description, but implies comprehensive coverage) Manual Type Type: Factory Service Repair Manual Language Language: English Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Engine: Detailed teardown, assembly, component specifications, and torque values for the 125cc engine. Transmission: CVT operation, clutch assembly, variator, torque converter, and final drive maintenance. Fuel System: Carburetor (or fuel injection if applicable for the model year), fuel lines, fuel pump, and tank servicing. Ignition System: Spark plug specifications, ignition timing, coil, CDI unit testing and replacement. Electrical System: Complete wiring diagrams, component testing, battery maintenance, charging system diagnosis, lighting circuits. Brakes: Brake pad/shoe replacement, caliper/drum servicing, hydraulic system bleeding, fluid specifications. Suspension And Steering: Front fork servicing, rear shock absorber replacement, steering head bearing adjustment, wheel alignment. Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug checks, tire pressure, brake adjustments, chain/belt tension. Engine Repair: Complete engine teardown, piston/ring replacement, valve adjustments, gasket replacement, cylinder inspection. Transmission Overhaul: CVT belt inspection/replacement, clutch shoe servicing, gear oil changes. Electrical Diagnostics: Troubleshooting electrical faults using wiring diagrams, testing components like rectifier, stator, and starter motor. Brake Service: Hydraulic brake bleeding, caliper overhaul, pad replacement, drum brake adjustment. Suspension Servicing: Fork oil replacement, seal replacement, shock absorber testing and replacement. Bodywork Repair: Fairing removal and installation, seat adjustment, trim piece replacement. Technical Depth Diagnostic Level: Advanced diagnostic procedures for identifying and resolving complex mechanical and electrical issues. Rebuild Level: Comprehensive guidance for complete engine and transmission rebuilds, including detailed schematics and torque specifications. Special Tools: Identification and usage instructions for specialized tools required for specific repair procedures. 📊 Manual Specifications File Format Format: PDF Searchability: Searchable text for quick access to specific information. Print Quality Printability: Printable, allowing for physical copy creation or selective printing of sections. Resolution: High-resolution diagrams and images for clarity. Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, single-cylinder, air-cooled Displacement: 124.7 cc Bore X Stroke: 57 mm x 48.6 mm Compression Ratio: 10.5:1 (Typical for this engine family) Valve Configuration: 2 valves, SOHC (Single Overhead Camshaft) Cooling System: Forced air cooling Performance Horsepower: Approx. 9.6 HP @ 7,750 rpm (Factory specification may vary slightly) Torque: Approx. 9.1 Nm @ 6,500 rpm (Factory specification may vary slightly) Fuel System Fuel Delivery: Carburetor (Specific model like Dell'Orto PHVA 17.5 or similar typical) Fuel Type: Unleaded gasoline Fuel Tank Capacity: Approx. 7.2 Liters Lubrication Oil Type: SAE 10W-40 or SAE 15W-40 API SG or higher motorcycle oil Oil Capacity: Approx. 0.8 Liters (without filter change), 0.9 Liters (with filter change) 🔧 Transmission Standard Type: Automatic CVT (Continuously Variable Transmission) with dry centrifugal clutch Optional Gear Ratios: N/A (CVT provides continuously variable ratios) Features Drive System: Belt drive to rear wheel Gear Oil Type: Hypoid gear oil (e.g., SAE 80W-90) Gear Oil Capacity: Approx. 0.1 Liters 📐 Dimensions Exterior Length: Approx. 1,900 mm Width: Approx. 740 mm Height: Approx. 1,170 mm Wheelbase: Approx. 1,300 mm Weights Dry Weight: Approx. 110 kg Curb Weight: Approx. 118 kg (with all fluids) Maximum Load: Approx. 150 kg (Rider + Passenger + Luggage) Cargo Underseat Storage: Sufficient space for a full-face helmet (may vary based on helmet size). Wheels And Tires Front Tire Size: 3.50-10 4PR Rear Tire Size: 4.00-10 4PR Wheel Type: Aluminum alloy (often 10-inch diameter) Front Wheel Bolt Pattern: N/A (Typically hub mount for scooters) Rear Wheel Bolt Pattern: N/A (Typically hub mount for scooters) 🛡️ Safety Features Ratings Crash Test Ratings: N/A (Scooters typically do not undergo standardized crash testing like automobiles). Active Features Braking: Front hydraulic disc brake, rear drum brake. Lighting: Halogen headlight, taillight, brake lights, turn signals. Passive...
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Aprilia Habana Mojito 125 2007 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
Habana Mojito 125
Year:
2007
Codes
Model Code:
RHABB125
👋 Introduction
Market Position
Segment:
Stylish, retro-styled urban scooter.
Target Audience:
Commuters, style-conscious riders seeking a distinctive urban mobility solution.
Competitive Analysis
Key Competitors:
Vespa LX125, Kymco People 125, Yamaha X-MAX 125.
Unique Selling Points:
Distinctive '70s-inspired retro styling, comfortable riding position, Aprilia brand heritage.
Key Features
Design:
Iconic 'Mojito' styling with a prominent headlight, chrome accents, and a flat floorboard.
Engine Type:
Air-cooled, four-stroke, single-cylinder engine.
Transmission Type:
Automatic (CVT - Continuously Variable Transmission).
Braking System:
Disc front brake, drum rear brake.
📋 Manual Details
Coverage Areas
Engine Systems:
Engine overhaul, fuel system, lubrication, cooling, ignition, starting, exhaust
Transmission Systems:
Automatic transmission (CVT), clutch, drive belts, final drive
Chassis Systems:
Frame, suspension (front & rear), steering, wheels, tires
Braking Systems:
Front & rear brake mechanisms (disc/drum), hydraulic systems, brake fluid
Electrical Systems:
Lighting, battery, charging system, starter, ignition system, instrumentation, wiring diagrams
Bodywork And Trim:
Body panels, fairings, seats, storage compartments, trim pieces
Troubleshooting:
Diagnostic procedures, fault finding, common issues and solutions
Page Count
Total Pages:
Hundreds of pages (exact count not specified in product description, but implies comprehensive coverage)
Manual Type
Type:
Factory Service Repair Manual
Language
Language:
English
Format
Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Engine:
Detailed teardown, assembly, component specifications, and torque values for the 125cc engine.
Transmission:
CVT operation, clutch assembly, variator, torque converter, and final drive maintenance.
Fuel System:
Carburetor (or fuel injection if applicable for the model year), fuel lines, fuel pump, and tank servicing.
Ignition System:
Spark plug specifications, ignition timing, coil, CDI unit testing and replacement.
Electrical System:
Complete wiring diagrams, component testing, battery maintenance, charging system diagnosis, lighting circuits.
Brakes:
Brake pad/shoe replacement, caliper/drum servicing, hydraulic system bleeding, fluid specifications.
Suspension And Steering:
Front fork servicing, rear shock absorber replacement, steering head bearing adjustment, wheel alignment.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug checks, tire pressure, brake adjustments, chain/belt tension.
Engine Repair:
Complete engine teardown, piston/ring replacement, valve adjustments, gasket replacement, cylinder inspection.
Transmission Overhaul:
CVT belt inspection/replacement, clutch shoe servicing, gear oil changes.
Electrical Diagnostics:
Troubleshooting electrical faults using wiring diagrams, testing components like rectifier, stator, and starter motor.
Brake Service:
Hydraulic brake bleeding, caliper overhaul, pad replacement, drum brake adjustment.
Suspension Servicing:
Fork oil replacement, seal replacement, shock absorber testing and replacement.
Bodywork Repair:
Fairing removal and installation, seat adjustment, trim piece replacement.
Technical Depth
Diagnostic Level:
Advanced diagnostic procedures for identifying and resolving complex mechanical and electrical issues.
Rebuild Level:
Comprehensive guidance for complete engine and transmission rebuilds, including detailed schematics and torque specifications.
Special Tools:
Identification and usage instructions for specialized tools required for specific repair procedures.
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Searchable text for quick access to specific information.
Print Quality
Printability:
Printable, allowing for physical copy creation or selective printing of sections.
Resolution:
High-resolution diagrams and images for clarity.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, single-cylinder, air-cooled
Displacement:
124.7 cc
Bore X Stroke:
57 mm x 48.6 mm
Compression Ratio:
10.5:1 (Typical for this engine family)
Valve Configuration:
2 valves, SOHC (Single Overhead Camshaft)
Cooling System:
Forced air cooling
Performance
Horsepower:
Approx. 9.6 HP @ 7,750 rpm (Factory specification may vary slightly)
Torque:
Approx. 9.1 Nm @ 6,500 rpm (Factory specification may vary slightly)
Fuel System
Fuel Delivery:
Carburetor (Specific model like Dell'Orto PHVA 17.5 or similar typical)
Fuel Type:
Unleaded gasoline
Fuel Tank Capacity:
Approx. 7.2 Liters
Lubrication
Oil Type:
SAE 10W-40 or SAE 15W-40 API SG or higher motorcycle oil
Oil Capacity:
Approx. 0.8 Liters (without filter change), 0.9 Liters (with filter change)
🔧 Transmission
Standard
Type:
Automatic CVT (Continuously Variable Transmission) with dry centrifugal clutch
Optional
Gear Ratios:
N/A (CVT provides continuously variable ratios)
Features
Drive System:
Belt drive to rear wheel
Gear Oil Type:
Hypoid gear oil (e.g., SAE 80W-90)
Gear Oil Capacity:
Approx. 0.1 Liters
📐 Dimensions
Exterior
Length:
Approx. 1,900 mm
Width:
Approx. 740 mm
Height:
Approx. 1,170 mm
Wheelbase:
Approx. 1,300 mm
Weights
Dry Weight:
Approx. 110 kg
Curb Weight:
Approx. 118 kg (with all fluids)
Maximum Load:
Approx. 150 kg (Rider + Passenger + Luggage)
Cargo
Underseat Storage:
Sufficient space for a full-face helmet (may vary based on helmet size).
Wheels And Tires
Front Tire Size:
3.50-10 4PR
Rear Tire Size:
4.00-10 4PR
Wheel Type:
Aluminum alloy (often 10-inch diameter)
Front Wheel Bolt Pattern:
N/A (Typically hub mount for scooters)
Rear Wheel Bolt Pattern:
N/A (Typically hub mount for scooters)
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (Scooters typically do not undergo standardized crash testing like automobiles).
Active Features
Braking:
Front hydraulic disc brake, rear drum brake.
Lighting:
Halogen headlight, taillight, brake lights, turn signals.
Passive Features
Frame Construction:
Steel monocoque or underbone frame for rigidity.
Mirrors:
Large, adjustable mirrors for rear visibility.
Instrumentation:
Speedometer, fuel gauge, indicator lights for turn signals, high beam, oil pressure.
💡 Technology Features
Infotainment
Dashboard Display:
Analog speedometer, odometer, fuel gauge, and indicator lights. Minimalist and retro-focused.
Driver Assistance
ABS:
Not available on this model.
Traction Control:
Not available on this model.
Connectivity
Bluetooth Or Usb:
Not available on this model.
Lighting Technology
Headlight Type:
Halogen bulb.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 3,000-5,000 km or annually, whichever comes first.
Air Filter Cleaning Or Replacement:
Every 3,000-5,000 km.
Spark Plug Inspection Or Replacement:
Every 5,000-10,000 km.
Cvt Belt Inspection:
Every 5,000-10,000 km.
Brake Fluid Replacement:
Every 2 years.
Gear Oil Change:
Every 5,000-10,000 km.
Fluid Specifications
Engine Oil:
SAE 10W-40 API SG or higher.
Gear Oil:
SAE 80W-90 Hypoid gear oil.
Brake Fluid:
DOT 4 hydraulic brake fluid.
Known Issues
Electrical Connectors:
Corrosion or loose connections in wiring harness, particularly under the seat, can lead to intermittent electrical faults.
Carburetor Performance:
Clogged jets or idle circuit issues can affect starting and running, often due to fuel quality or age.
Cvt Belt Wear:
Premature wear of the CVT belt can result in sluggish acceleration or slipping.
Suspension Leaks:
Front fork seals can degrade over time, leading to oil leaks and a less responsive ride.
Starter Motor Issues:
The starter motor or its solenoid can fail, preventing engine crank-over.
📚 Vehicle History
Brand Heritage
Manufacturer:
Aprilia is an Italian manufacturer with a strong racing heritage, known for performance motorcycles and scooters.
Model Evolution
Design Inspiration:
The Habana Mojito line is characterized by its retro styling, drawing inspiration from 1950s and 1960s Italian scooters.
Model Timeline:
The Habana Mojito model was introduced in the late 1990s and evolved through various engine sizes and styling updates.
Production
Manufacturing Location:
Typically manufactured in Italy or at Piaggio Group facilities.
Production Years:
The Habana Mojito 125 was produced across multiple years, with the 2007 model being part of this series.
🏆 Awards & Recognition
Recognitions
Design Awards:
While specific awards for the 2007 model may not be widely publicized, the Habana Mojito line is recognized for its iconic retro styling and design appeal within the scooter market.
Ratings
Owner Satisfaction:
Owner satisfaction generally centers on styling, maneuverability, and urban practicality. Reliability can be dependent on diligent maintenance.
Certifications
Emissions:
Compliant with Euro 2 emission standards for its model year.
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