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Aprilia Habana Mojito 125 1999-2012 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Aprilia Model: Habana Mojito 125 Generation Production Years Covered: 1999-2012 Codes Chassis Code Range: AP033 (typical for Habana 125 models, specific VIN decoding required) 👋 Introduction Market Position Segment: Stylish urban scooter targeting younger riders and commuters. Competitive Analysis Key Competitors: Vespa ET4, Piaggio Liberty 125, Yamaha X-Max 125, Honda Pantheon 125. Key Features Styling: Retro-inspired design with distinct 'Mojito' aesthetic. Engine Type: Four-stroke, single-cylinder, air-cooled. Transmission Type: Automatic CVT (Continuously Variable Transmission). Ergonomics: Comfortable riding position, easy to maneuver in urban environments. 📋 Manual Details Coverage Areas Primary Markets: Europe (Italy, Spain, France, etc.), potentially other regions where Habana Mojito was sold. Page Count Estimated Pages: 300-500 (typical for a comprehensive factory service manual) Manual Type Type: Factory Service Repair Manual Language Language: English (presumed, common for international service manuals; original may be Italian) Format Format: Digital (PDF - common for reproduction/distribution) 📖 Manual Coverage Systems Covered Engine: Detailed diagrams, specifications, troubleshooting, repair for the 125cc engine. Transmission: Automatic (CVT) system: maintenance, repair, troubleshooting. Chassis: Frame, suspension (front fork, rear shock absorber), steering system. Brakes: Front and rear brake systems (likely disc and drum), hydraulic system, troubleshooting. Electrical: Wiring diagrams, lighting system, ignition system, battery, starter, charging system, instrumentation. Fuel System: Carburetor (likely), fuel lines, fuel tank, fuel pump (if applicable). Cooling System: Air-cooled engine: cooling fins, airflow management. Exhaust System: Exhaust pipes, muffler, emissions control (if any). Bodywork: Panels, fairings, seat, storage, body component removal and installation. Procedures Included Maintenance: Routine service: oil changes, filter replacements, spark plug service, lubrication, brake checks. Troubleshooting: Diagnostic flowcharts and symptom-based issue resolution for all major systems. Repair: Step-by-step instructions for component disassembly, repair, and reassembly. Engine Overhaul: Detailed procedures for engine disassembly, inspection, and reassembly (top end and potentially bottom end). Electrical Diagnostics: Testing components, identifying shorts/opens, using multimeters. Suspension Service: Front fork seal replacement, rear shock absorber inspection. Carburetor Adjustment: Setting idle speed, mixture, and float levels. Wheel And Tire Service: Tire pressure, wheel balancing, bearing maintenance. Technical Depth Depth: Comprehensive factory-level diagnostic and repair procedures, suitable for experienced mechanics and DIY enthusiasts. 📊 Manual Specifications File Format Digital Format: PDF Print Quality Image Resolution: High-resolution scanned images and text, optimized for digital viewing and printing. Binding Type Physical Binding: Not applicable (digital format), but if printed, would typically be coil-bound or saddle-stitched for ease of use. Paper Type Physical Paper: Not applicable (digital format), but original manuals often used heavy-duty, glossy paper. ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, single-cylinder, OHC, forced air-cooled Displacement: 124.6 cc (approx.) Bore X Stroke: 52 mm x 58.6 mm (typical for Piaggio LEADER engine family) Compression Ratio: 10.0:1 to 11.0:1 (typical) Valve Train: SOHC, 2 valves Power Output: Approx. 10-12 HP @ 7500-8000 RPM (specifications vary by market and year) Torque Output: Approx. 10-11 Nm @ 6000-6500 RPM (specifications vary by market and year) Performance Top Speed: Approx. 95-100 km/h Fuel System Fuel Delivery: Carburetor (likely Dell'Orto PHVA 26/28 or similar) Fuel Type: Unleaded Gasoline (95 RON recommended) Fuel Tank Capacity: Approx. 7.0 - 7.5 Liters Lubrication Oil Type: SAE 10W-40, API SG/SH/SJ or JASO MA/MA2 Oil Capacity: Approx. 0.8 - 0.9 Liters (including filter) 🔧 Transmission Standard Type: Automatic CVT (Continuously Variable Transmission) with dry clutch Optional Variants: None (CVT standard for this model) Features Drive: Belt drive to rear wheel Gear Reduction: Integrated reduction gears 📐 Dimensions Exterior Length: Approx. 1870 mm Width: Approx. 700 mm Height: Approx. 1130 mm Wheelbase: Approx. 1320 mm Seat Height: Approx. 760 mm Weights Dry Weight: Approx. 110-115 kg Gross Vehicle Weight Rating: Approx. 290 kg Cargo Storage: Under-seat storage compartment, glove box. 🛡️ Safety Features Ratings Crash Test Information: Motorcycles and scooters are not typically subjected to automotive-style crash testing. Safety relies on design and rider precautions. Active Features Braking System: Front: Hydraulic disc brake; Rear: Drum brake (common configuration). Suspension: Front: Telescopic fork; Rear: Single shock absorber with adjustable preload. Passive Features Lighting: Headlight, taillight, brake light, turn signals. Tires: Tubeless tires, typically 120/70-12 front, 130/70-12 rear. 💡 Technology Features Infotainment Instrument Cluster: Analog speedometer, fuel gauge, odometer, indicator lights. May have a small LCD for clock/trip meter. Driver Assistance ABS: Not typically available on this model. Connectivity Bluetooth Usb: Not available. Lighting Tech Headlight Type: Halogen bulb. 🔧 Maintenance Service Intervals Engine Oil Change: Every 3,000 km or 6 months (whichever comes first). Air Filter Cleaning/Replacement: Every 3,000 km or as needed based on operating conditions. Spark Plug Replacement: Every 6,000 km (NGK CR7EKB or equivalent). Cvt Belt Inspection/Replacement: Inspect every 6,000 km, replace every 12,000 km or as wear dictates. Gear Oil Change: Every 6,000 km. Fluid Specifications Engine Oil Viscosity: SAE 10W-40 Brake Fluid: DOT 4 Gear Oil: SAE 75W-90, API GL-4 Known Issues Common Wear Items: CVT belt, drive rollers, voltage regulator, starter...
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Aprilia Habana Mojito 125 1999-2012 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
Habana Mojito 125
Generation
Production Years Covered:
1999-2012
Codes
Chassis Code Range:
AP033 (typical for Habana 125 models, specific VIN decoding required)
👋 Introduction
Market Position
Segment:
Stylish urban scooter targeting younger riders and commuters.
Competitive Analysis
Key Competitors:
Vespa ET4, Piaggio Liberty 125, Yamaha X-Max 125, Honda Pantheon 125.
Key Features
Styling:
Retro-inspired design with distinct 'Mojito' aesthetic.
Engine Type:
Four-stroke, single-cylinder, air-cooled.
Transmission Type:
Automatic CVT (Continuously Variable Transmission).
Ergonomics:
Comfortable riding position, easy to maneuver in urban environments.
📋 Manual Details
Coverage Areas
Primary Markets:
Europe (Italy, Spain, France, etc.), potentially other regions where Habana Mojito was sold.
Page Count
Estimated Pages:
300-500 (typical for a comprehensive factory service manual)
Manual Type
Type:
Factory Service Repair Manual
Language
Language:
English (presumed, common for international service manuals; original may be Italian)
Format
Format:
Digital (PDF - common for reproduction/distribution)
📖 Manual Coverage
Systems Covered
Engine:
Detailed diagrams, specifications, troubleshooting, repair for the 125cc engine.
Transmission:
Automatic (CVT) system: maintenance, repair, troubleshooting.
Chassis:
Frame, suspension (front fork, rear shock absorber), steering system.
Brakes:
Front and rear brake systems (likely disc and drum), hydraulic system, troubleshooting.
Electrical:
Wiring diagrams, lighting system, ignition system, battery, starter, charging system, instrumentation.
Fuel System:
Carburetor (likely), fuel lines, fuel tank, fuel pump (if applicable).
Cooling System:
Air-cooled engine: cooling fins, airflow management.
Exhaust System:
Exhaust pipes, muffler, emissions control (if any).
Bodywork:
Panels, fairings, seat, storage, body component removal and installation.
Procedures Included
Maintenance:
Routine service: oil changes, filter replacements, spark plug service, lubrication, brake checks.
Troubleshooting:
Diagnostic flowcharts and symptom-based issue resolution for all major systems.
Repair:
Step-by-step instructions for component disassembly, repair, and reassembly.
Engine Overhaul:
Detailed procedures for engine disassembly, inspection, and reassembly (top end and potentially bottom end).
Electrical Diagnostics:
Testing components, identifying shorts/opens, using multimeters.
Suspension Service:
Front fork seal replacement, rear shock absorber inspection.
Carburetor Adjustment:
Setting idle speed, mixture, and float levels.
Wheel And Tire Service:
Tire pressure, wheel balancing, bearing maintenance.
Technical Depth
Depth:
Comprehensive factory-level diagnostic and repair procedures, suitable for experienced mechanics and DIY enthusiasts.
📊 Manual Specifications
File Format
Digital Format:
PDF
Print Quality
Image Resolution:
High-resolution scanned images and text, optimized for digital viewing and printing.
Binding Type
Physical Binding:
Not applicable (digital format), but if printed, would typically be coil-bound or saddle-stitched for ease of use.
Paper Type
Physical Paper:
Not applicable (digital format), but original manuals often used heavy-duty, glossy paper.
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, single-cylinder, OHC, forced air-cooled
Displacement:
124.6 cc (approx.)
Bore X Stroke:
52 mm x 58.6 mm (typical for Piaggio LEADER engine family)
Compression Ratio:
10.0:1 to 11.0:1 (typical)
Valve Train:
SOHC, 2 valves
Power Output:
Approx. 10-12 HP @ 7500-8000 RPM (specifications vary by market and year)
Torque Output:
Approx. 10-11 Nm @ 6000-6500 RPM (specifications vary by market and year)
Performance
Top Speed:
Approx. 95-100 km/h
Fuel System
Fuel Delivery:
Carburetor (likely Dell'Orto PHVA 26/28 or similar)
Fuel Type:
Unleaded Gasoline (95 RON recommended)
Fuel Tank Capacity:
Approx. 7.0 - 7.5 Liters
Lubrication
Oil Type:
SAE 10W-40, API SG/SH/SJ or JASO MA/MA2
Oil Capacity:
Approx. 0.8 - 0.9 Liters (including filter)
🔧 Transmission
Standard
Type:
Automatic CVT (Continuously Variable Transmission) with dry clutch
Optional
Variants:
None (CVT standard for this model)
Features
Drive:
Belt drive to rear wheel
Gear Reduction:
Integrated reduction gears
📐 Dimensions
Exterior
Length:
Approx. 1870 mm
Width:
Approx. 700 mm
Height:
Approx. 1130 mm
Wheelbase:
Approx. 1320 mm
Seat Height:
Approx. 760 mm
Weights
Dry Weight:
Approx. 110-115 kg
Gross Vehicle Weight Rating:
Approx. 290 kg
Cargo
Storage:
Under-seat storage compartment, glove box.
🛡️ Safety Features
Ratings
Crash Test Information:
Motorcycles and scooters are not typically subjected to automotive-style crash testing. Safety relies on design and rider precautions.
Active Features
Braking System:
Front: Hydraulic disc brake; Rear: Drum brake (common configuration).
Suspension:
Front: Telescopic fork; Rear: Single shock absorber with adjustable preload.
Passive Features
Lighting:
Headlight, taillight, brake light, turn signals.
Tires:
Tubeless tires, typically 120/70-12 front, 130/70-12 rear.
💡 Technology Features
Infotainment
Instrument Cluster:
Analog speedometer, fuel gauge, odometer, indicator lights. May have a small LCD for clock/trip meter.
Driver Assistance
ABS:
Not typically available on this model.
Connectivity
Bluetooth Usb:
Not available.
Lighting Tech
Headlight Type:
Halogen bulb.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 3,000 km or 6 months (whichever comes first).
Air Filter Cleaning/Replacement:
Every 3,000 km or as needed based on operating conditions.
Spark Plug Replacement:
Every 6,000 km (NGK CR7EKB or equivalent).
Cvt Belt Inspection/Replacement:
Inspect every 6,000 km, replace every 12,000 km or as wear dictates.
Gear Oil Change:
Every 6,000 km.
Fluid Specifications
Engine Oil Viscosity:
SAE 10W-40
Brake Fluid:
DOT 4
Gear Oil:
SAE 75W-90, API GL-4
Known Issues
Common Wear Items:
CVT belt, drive rollers, voltage regulator, starter motor brushes.
Electrical Gremlins:
Can sometimes occur due to age and vibration, particularly around wiring connectors.
Carburetor Tuning:
May require periodic cleaning and adjustment due to modern fuel formulations or accumulated debris.
📚 Vehicle History
Brand Heritage
Manufacturer:
Aprilia is an Italian manufacturer renowned for its performance motorcycles and scooters.
Model Evolution
Development:
The Habana Mojito was part of Aprilia's strategy to offer stylish, user-friendly urban scooters. It shared components with other Piaggio Group models (as Aprilia became part of Piaggio).
Production
Manufacturing Location:
Primarily Italy.
Model Lineup Context:
Positioned as a lifestyle scooter with a focus on aesthetics and urban practicality.
🏆 Awards & Recognition
Recognitions
Industry Awards:
Specific awards for this model are not widely documented, but it was well-received in its segment for style and practicality.
Ratings
Customer Satisfaction:
Generally positive for its target demographic, praised for ease of use and iconic design.
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