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Aprilia Habana Mojito 125 1999-2012 All Service Repair Manual

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🏷️ Basic Information Identification Make: Aprilia Model: Habana Mojito 125 Model Variant: Mojito Custom Generation Generation Name: First Generation Codes Chassis Code: AP02 👋 Introduction Market Position Positioning: A niche but beloved retro-styled scooter that offers a unique riding experience. This manual caters to owners who value DIY maintenance and customization. Competitive Analysis Competitors: Competed with other 125cc scooters from brands like Vespa, Piaggio, and Kymco during its production run, particularly those with a retro styling emphasis. Key Features Design Inspiration: Distinctive retro styling inspired by classic scooters, often featuring chrome accents and a comfortable riding posture. Target Audience: Enthusiasts, commuters, and individuals seeking stylish, practical urban transportation who are comfortable with self-maintenance. 📋 Manual Details Coverage Areas Applicable Years: 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010, 2011, 2012 Page Count Estimated Page Count: Estimated 300-400 pages (typical for comprehensive service manuals) Manual Type Manual Type: Service and Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Complete engine service, repair, disassembly, reassembly, tuning, diagnosis Transmission: Automatic transmission service, repair, maintenance, fluid changes Brakes: Front and rear brake system inspection, repair, fluid replacement, component servicing Electrical System: Comprehensive wiring diagrams, electrical component testing and repair, battery, charging system, lighting, ignition Suspension: Front and rear suspension component inspection, repair, replacement of shock absorbers, springs, bushings Steering: Steering column, linkage, and component inspection and repair Cooling System: Cooling system maintenance, coolant replacement, radiator, fan, thermostat servicing Fuel System: Fuel injection system diagnosis and repair, fuel pump, injectors, fuel filter, fuel tank Emission System: Emission control system components, catalytic converter, exhaust system maintenance Chassis Body: Frame, body panels, fairings, seat, storage compartment, lighting assembly maintenance Wheels Tires: Wheel bearing maintenance, tire inspection and replacement, wheel balancing Procedures Included General Maintenance: Regular servicing, fluid level checks, lubrication, filter replacements Troubleshooting: Diagnostic procedures for common and complex issues, fault finding charts Repair: Step-by-step instructions for component repair and replacement Disassembly Reassembly: Detailed instructions for taking apart and putting back together all major vehicle components Periodic Lubrication: Scheduled lubrication points and recommended lubricants Wiring Diagrams: Detailed electrical wiring diagrams for troubleshooting and repair of all circuits. Engine Control System: Service and diagnosis of the engine control unit (ECU) if applicable, or carburetor adjustment and tuning procedures. Chassis Body: Procedures for body panel removal, fairing repair, seat adjustment, and related chassis components. Axle: Front and rear axle servicing, bearing checks and replacement. Technical Depth Depth: Comprehensive, covering routine maintenance to complete engine and transmission rebuilds, including electrical diagnostics. 📊 Manual Specifications File Format File Format: PDF Searchable Text: Likely searchable text within the PDF for quick information retrieval Print Quality Print Quality: High resolution, suitable for printing individual pages or the entire manual Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, single-cylinder, air-cooled Displacement: 124.9 cc (approximate) Bore X Stroke: Typically around 52.0 mm x 58.6 mm (requires manual confirmation) Compression Ratio: Typically around 10.0:1 or 10.5:1 (requires manual confirmation) Performance Horsepower: Approximately 9-11 HP at 7,000-7,500 RPM (varies slightly by year and market, requires manual confirmation) Torque: Approximately 10-11 Nm at 6,000-6,500 RPM (varies slightly by year and market, requires manual confirmation) Fuel System Fuel Delivery: Carburetor (e.g., Dell'Orto PHVA 26 or similar) for earlier models, potentially electronic fuel injection (EFI) for later models (manual will specify) Fuel Type: Unleaded Gasoline (minimum 91 RON recommended) Engine Control System Ignition System: Electronic CDI (Capacitive Discharge Ignition) 🔧 Transmission Standard Transmission Type: Automatic continuously variable transmission (CVT) with V-belt drive Features Gear Ratios: Continuously variable, dictated by CVT pulley ratios and variator weights (specific ratios detailed in manual) Transmission Fluid: Specific automatic transmission fluid (ATF) type recommended by Aprilia (refer to manual for exact specification and capacity, e.g., SAE 80W-90 gear oil for some models' final drive) 📐 Dimensions Exterior Length: Approx. 1850 mm (requires manual confirmation) Width: Approx. 730 mm (requires manual confirmation) Height: Approx. 1160 mm (requires manual confirmation) Wheelbase: Approx. 1320 mm (requires manual confirmation) Weights Dry Weight: Approx. 115-120 kg (requires manual confirmation) Gross Vehicle Weight Rating: Typically around 290 kg (requires manual confirmation) Fuel Tank Capacity: Approx. 7.0 liters (including 1-liter reserve) (requires manual confirmation) 🛡️ Safety Features Ratings Safety Standards: Compliant with relevant European (e.g., EC) and local safety standards for motorcycles/scooters in its class and era. Active Features Braking System: Front disc brake, rear drum brake (standard configuration), some later models might have rear disc. Manual will detail specific caliper and master cylinder specifications. Passive Features Lighting: Headlight, tail light, brake lights, turn signals. Restraint System: N/A (Scooter) 💡 Technology Features Infotainment Instrument Cluster: Analog speedometer, odometer, fuel gauge, indicator lights (turn signals, high beam, oil pressure). Driver Assistance ABS: Not typically available on this model....
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Aprilia Habana Mojito 125 1999-2012 All Service Repair Manual
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
Habana Mojito 125
Model Variant:
Mojito Custom
Generation
Generation Name:
First Generation
Codes
Chassis Code:
AP02
👋 Introduction
Market Position
Positioning:
A niche but beloved retro-styled scooter that offers a unique riding experience. This manual caters to owners who value DIY maintenance and customization.
Competitive Analysis
Competitors:
Competed with other 125cc scooters from brands like Vespa, Piaggio, and Kymco during its production run, particularly those with a retro styling emphasis.
Key Features
Design Inspiration:
Distinctive retro styling inspired by classic scooters, often featuring chrome accents and a comfortable riding posture.
Target Audience:
Enthusiasts, commuters, and individuals seeking stylish, practical urban transportation who are comfortable with self-maintenance.
📋 Manual Details
Coverage Areas
Applicable Years:
1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010, 2011, 2012
Page Count
Estimated Page Count:
Estimated 300-400 pages (typical for comprehensive service manuals)
Manual Type
Manual Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Complete engine service, repair, disassembly, reassembly, tuning, diagnosis
Transmission:
Automatic transmission service, repair, maintenance, fluid changes
Brakes:
Front and rear brake system inspection, repair, fluid replacement, component servicing
Electrical System:
Comprehensive wiring diagrams, electrical component testing and repair, battery, charging system, lighting, ignition
Suspension:
Front and rear suspension component inspection, repair, replacement of shock absorbers, springs, bushings
Steering:
Steering column, linkage, and component inspection and repair
Cooling System:
Cooling system maintenance, coolant replacement, radiator, fan, thermostat servicing
Fuel System:
Fuel injection system diagnosis and repair, fuel pump, injectors, fuel filter, fuel tank
Emission System:
Emission control system components, catalytic converter, exhaust system maintenance
Chassis Body:
Frame, body panels, fairings, seat, storage compartment, lighting assembly maintenance
Wheels Tires:
Wheel bearing maintenance, tire inspection and replacement, wheel balancing
Procedures Included
General Maintenance:
Regular servicing, fluid level checks, lubrication, filter replacements
Troubleshooting:
Diagnostic procedures for common and complex issues, fault finding charts
Repair:
Step-by-step instructions for component repair and replacement
Disassembly Reassembly:
Detailed instructions for taking apart and putting back together all major vehicle components
Periodic Lubrication:
Scheduled lubrication points and recommended lubricants
Wiring Diagrams:
Detailed electrical wiring diagrams for troubleshooting and repair of all circuits.
Engine Control System:
Service and diagnosis of the engine control unit (ECU) if applicable, or carburetor adjustment and tuning procedures.
Chassis Body:
Procedures for body panel removal, fairing repair, seat adjustment, and related chassis components.
Axle:
Front and rear axle servicing, bearing checks and replacement.
Technical Depth
Depth:
Comprehensive, covering routine maintenance to complete engine and transmission rebuilds, including electrical diagnostics.
📊 Manual Specifications
File Format
File Format:
PDF
Searchable Text:
Likely searchable text within the PDF for quick information retrieval
Print Quality
Print Quality:
High resolution, suitable for printing individual pages or the entire manual
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, single-cylinder, air-cooled
Displacement:
124.9 cc (approximate)
Bore X Stroke:
Typically around 52.0 mm x 58.6 mm (requires manual confirmation)
Compression Ratio:
Typically around 10.0:1 or 10.5:1 (requires manual confirmation)
Performance
Horsepower:
Approximately 9-11 HP at 7,000-7,500 RPM (varies slightly by year and market, requires manual confirmation)
Torque:
Approximately 10-11 Nm at 6,000-6,500 RPM (varies slightly by year and market, requires manual confirmation)
Fuel System
Fuel Delivery:
Carburetor (e.g., Dell'Orto PHVA 26 or similar) for earlier models, potentially electronic fuel injection (EFI) for later models (manual will specify)
Fuel Type:
Unleaded Gasoline (minimum 91 RON recommended)
Engine Control System
Ignition System:
Electronic CDI (Capacitive Discharge Ignition)
🔧 Transmission
Standard
Transmission Type:
Automatic continuously variable transmission (CVT) with V-belt drive
Features
Gear Ratios:
Continuously variable, dictated by CVT pulley ratios and variator weights (specific ratios detailed in manual)
Transmission Fluid:
Specific automatic transmission fluid (ATF) type recommended by Aprilia (refer to manual for exact specification and capacity, e.g., SAE 80W-90 gear oil for some models' final drive)
📐 Dimensions
Exterior
Length:
Approx. 1850 mm (requires manual confirmation)
Width:
Approx. 730 mm (requires manual confirmation)
Height:
Approx. 1160 mm (requires manual confirmation)
Wheelbase:
Approx. 1320 mm (requires manual confirmation)
Weights
Dry Weight:
Approx. 115-120 kg (requires manual confirmation)
Gross Vehicle Weight Rating:
Typically around 290 kg (requires manual confirmation)
Fuel Tank Capacity:
Approx. 7.0 liters (including 1-liter reserve) (requires manual confirmation)
🛡️ Safety Features
Ratings
Safety Standards:
Compliant with relevant European (e.g., EC) and local safety standards for motorcycles/scooters in its class and era.
Active Features
Braking System:
Front disc brake, rear drum brake (standard configuration), some later models might have rear disc. Manual will detail specific caliper and master cylinder specifications.
Passive Features
Lighting:
Headlight, tail light, brake lights, turn signals.
Restraint System:
N/A (Scooter)
💡 Technology Features
Infotainment
Instrument Cluster:
Analog speedometer, odometer, fuel gauge, indicator lights (turn signals, high beam, oil pressure).
Driver Assistance
ABS:
Not typically available on this model.
Connectivity
Connectivity Features:
None.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-5,000 km or annually, whichever comes first (refer to manual for exact interval and oil type).
Air Filter Replacement:
Check every 3,000 km, replace as needed or every 6,000-10,000 km (refer to manual).
Spark Plug Replacement:
Check and gap every 3,000-5,000 km, replace as needed (refer to manual for specific plug type and gap).
Belt Drive Check:
Inspect CVT belt for wear and damage at regular intervals (e.g., every 6,000 km), replace as per manual recommendation (typically around 10,000-15,000 km).
Fluid Specifications
Engine Oil Type:
Specific semi-synthetic or fully synthetic scooter oil, typically 10W-40 or 5W-40 API SG or higher (manual is crucial for exact specification).
Engine Oil Capacity:
Approx. 0.8 - 1.0 liters (requires manual confirmation).
Coolant Type:
Ethylene glycol-based antifreeze mixture (50/50 with distilled water recommended) (manual will specify exact type and capacity).
Brake Fluid Type:
DOT 4 hydraulic brake fluid (manual will specify exact type and capacity).
Known Issues
Common Problems:
CVT belt wear, carburetor tuning sensitivity, aging electrical components, potential for corrosion on chrome parts if not maintained.
📚 Vehicle History
Brand Heritage
Heritage:
Aprilia is an Italian manufacturer with a strong heritage in motorcycle racing and performance scooters, known for its sporty designs and innovative engineering.
Model Evolution
Evolution:
The Habana Mojito 125 was introduced in the late 1990s and produced through the early 2010s, maintaining its iconic retro styling throughout its lifespan with minor updates to engine and emissions compliance.
Production
Production Period:
1999-2012
Manufacturing Location:
Primarily Italy
🏆 Awards & Recognition
Recognitions
Market Recognition:
Praised for its distinctive style and comfortable ride, appealing to a segment of riders who value retro aesthetics.
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