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Aprilia Habana Mojito 125 2009 Service Repair Manual

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🏷️ Basic Information Identification Make: Aprilia Model: Habana Mojito 125 Year: 2009 Codes Model Code: AP06A 👋 Introduction Market Position Segment: Lightweight scooter, popular in urban environments and for beginner riders. Competitive Analysis Competitors: Competes with other 125cc scooters from brands like Piaggio, Vespa, Kymco, and Yamaha from the same era. Key Features Design Language: Distinctive retro-modern styling inspired by classic scooters, featuring a distinctive rounded bodywork and often chrome accents. 📋 Manual Details Coverage Areas Primary Coverage: Service, Repair, Workshop Page Count Estimated Pages: Estimated 200-300 pages (typical for this class of manual) Manual Type Type: Service and Repair Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine: Detailed breakdown of the 125cc engine, including top-end, bottom-end, cooling, lubrication, and fuel delivery systems. Transmission: Coverage of the automatic transmission (CVT), including belt inspection, roller weights, clutch assembly, and final drive. Brakes: Front and rear brake system maintenance, including hydraulic components, pad replacement, caliper service, and bleeding procedures. Electrical: Comprehensive electrical schematics, wiring diagrams, ignition system troubleshooting, lighting, battery maintenance, and charging system diagnostics. Suspension: Front fork and rear shock absorber service, including oil changes, seal replacement, and general inspection. Fuel System: Carburetor disassembly, cleaning, adjustment, and fuel tank/line maintenance. Cooling System: Radiator, fan, thermostat, and coolant specifications and service. Exhaust System: Exhaust pipe and muffler inspection and replacement. Bodywork: Fairing removal and installation, seat service, and general chassis component inspection. Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug checks, brake adjustments, chain lubrication/tensioning (if applicable to belt drive). Includes scheduled maintenance tables. Troubleshooting: Diagnostic flowcharts and common problem identification for engine, electrical, and mechanical issues. Engine Rebuild: Detailed procedures for top-end and bottom-end engine overhauls, including piston, ring, cylinder, and crankshaft service. Component Overhaul: Instructions for servicing carburetors, fuel pumps, starters, alternators, and brake calipers. Electrical Diagnostics: Step-by-step guides for diagnosing starter issues, charging system problems, and lighting circuit malfunctions using multimeters and test equipment. Technical Depth Depth: Comprehensive, suitable for professional mechanics and experienced DIY enthusiasts. Covers from basic maintenance to full engine and component rebuilds. 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) Searchability: Searchable text for quick information retrieval. Print Quality Print Readability: High-resolution scans ensuring clear text and diagrams for printing. Binding Type Binding: N/A (Digital Format) Paper Type Paper: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, single-cylinder, SOHC (Single Overhead Camshaft) Displacement: 124.9 cc (Cubic Centimeters) Bore X Stroke: 57 mm x 48.6 mm (typical for this engine configuration) Cooling System: Air-cooled Performance Horsepower: Approximately 10-11 HP (Horsepower) at around 7,500 RPM (typical for 125cc scooters of this era). Torque: Approximately 9-10 Nm (Newton-meters) at around 6,000 RPM (typical). Fuel System Fuel Delivery: Carbureted (likely a Mikuni or Keihin CV carburetor, specific model to be detailed in manual). Fuel Type: Unleaded Gasoline (95 RON recommended) Ignition Ignition System: CDI (Capacitor Discharge Ignition) with electronic advance. Lubrication Oil Type: API SG or higher, SAE 10W-40 motorcycle engine oil (manual will specify exact grade and capacity). 🔧 Transmission Standard Transmission Type: Automatic Continuously Variable Transmission (CVT) with dry centrifugal clutch. Optional Optional Gearbox: N/A (CVT is standard and only option for this model) Features Drive Type: Belt drive to rear wheel. Final Drive Fluid: Gear oil (specific viscosity and quantity to be detailed in manual). 📐 Dimensions Exterior Length: Approx. 1,900 mm (1,900mm - typical for a 125cc scooter) Width: Approx. 750 mm (750mm - typical) Height: Approx. 1,150 mm (1,150mm - typical) Wheelbase: Approx. 1,330 mm (1,330mm - typical) Weights Dry Weight: Approx. 120-130 kg (120-130kg - typical for this class) Fuel Tank Capacity: Approx. 7-8 liters (7-8L - typical) Wheels Tires Front Tire Size: 120/70-13 (typical specification, manual will confirm exact size and pressure) Rear Tire Size: 130/60-13 (typical specification, manual will confirm exact size and pressure) Wheel Type: Alloy wheels 🛡️ Safety Features Ratings Crash Test Ratings: N/A (Motorcycles and scooters are not subject to standardized automotive crash testing like cars). Active Features Braking System: Disc brakes front and rear for enhanced stopping power. Lighting: Halogen headlight, taillight, and turn signals for visibility. Passive Features Frame Construction: Steel underbone frame for structural integrity. 💡 Technology Features Infotainment Dashboard: Analog speedometer, fuel gauge, turn signal indicators, and warning lights. Driver Assistance ABS: N/A (ABS was not typically offered on 125cc scooters of this era). Connectivity Connectivity Features: N/A (No advanced connectivity features are expected on this model). 🔧 Maintenance Service Intervals Engine Oil Change: Every 3,000-5,000 km or annually (manual will specify exact interval and oil level checks). Air Filter Cleaning: Every 3,000-5,000 km or as needed based on operating conditions (manual will detail cleaning/replacement). Spark Plug Replacement: Every 6,000-10,000 km or based on inspection (manual will specify plug type and gap). Brake Pad Inspection: Regularly at every oil change,...
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Aprilia Habana Mojito 125 2009 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
Habana Mojito 125
Year:
2009
Codes
Model Code:
AP06A
👋 Introduction
Market Position
Segment:
Lightweight scooter, popular in urban environments and for beginner riders.
Competitive Analysis
Competitors:
Competes with other 125cc scooters from brands like Piaggio, Vespa, Kymco, and Yamaha from the same era.
Key Features
Design Language:
Distinctive retro-modern styling inspired by classic scooters, featuring a distinctive rounded bodywork and often chrome accents.
📋 Manual Details
Coverage Areas
Primary Coverage:
Service, Repair, Workshop
Page Count
Estimated Pages:
Estimated 200-300 pages (typical for this class of manual)
Manual Type
Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine:
Detailed breakdown of the 125cc engine, including top-end, bottom-end, cooling, lubrication, and fuel delivery systems.
Transmission:
Coverage of the automatic transmission (CVT), including belt inspection, roller weights, clutch assembly, and final drive.
Brakes:
Front and rear brake system maintenance, including hydraulic components, pad replacement, caliper service, and bleeding procedures.
Electrical:
Comprehensive electrical schematics, wiring diagrams, ignition system troubleshooting, lighting, battery maintenance, and charging system diagnostics.
Suspension:
Front fork and rear shock absorber service, including oil changes, seal replacement, and general inspection.
Fuel System:
Carburetor disassembly, cleaning, adjustment, and fuel tank/line maintenance.
Cooling System:
Radiator, fan, thermostat, and coolant specifications and service.
Exhaust System:
Exhaust pipe and muffler inspection and replacement.
Bodywork:
Fairing removal and installation, seat service, and general chassis component inspection.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug checks, brake adjustments, chain lubrication/tensioning (if applicable to belt drive). Includes scheduled maintenance tables.
Troubleshooting:
Diagnostic flowcharts and common problem identification for engine, electrical, and mechanical issues.
Engine Rebuild:
Detailed procedures for top-end and bottom-end engine overhauls, including piston, ring, cylinder, and crankshaft service.
Component Overhaul:
Instructions for servicing carburetors, fuel pumps, starters, alternators, and brake calipers.
Electrical Diagnostics:
Step-by-step guides for diagnosing starter issues, charging system problems, and lighting circuit malfunctions using multimeters and test equipment.
Technical Depth
Depth:
Comprehensive, suitable for professional mechanics and experienced DIY enthusiasts. Covers from basic maintenance to full engine and component rebuilds.
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Searchability:
Searchable text for quick information retrieval.
Print Quality
Print Readability:
High-resolution scans ensuring clear text and diagrams for printing.
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, single-cylinder, SOHC (Single Overhead Camshaft)
Displacement:
124.9 cc (Cubic Centimeters)
Bore X Stroke:
57 mm x 48.6 mm (typical for this engine configuration)
Cooling System:
Air-cooled
Performance
Horsepower:
Approximately 10-11 HP (Horsepower) at around 7,500 RPM (typical for 125cc scooters of this era).
Torque:
Approximately 9-10 Nm (Newton-meters) at around 6,000 RPM (typical).
Fuel System
Fuel Delivery:
Carbureted (likely a Mikuni or Keihin CV carburetor, specific model to be detailed in manual).
Fuel Type:
Unleaded Gasoline (95 RON recommended)
Ignition
Ignition System:
CDI (Capacitor Discharge Ignition) with electronic advance.
Lubrication
Oil Type:
API SG or higher, SAE 10W-40 motorcycle engine oil (manual will specify exact grade and capacity).
🔧 Transmission
Standard
Transmission Type:
Automatic Continuously Variable Transmission (CVT) with dry centrifugal clutch.
Optional
Optional Gearbox:
N/A (CVT is standard and only option for this model)
Features
Drive Type:
Belt drive to rear wheel.
Final Drive Fluid:
Gear oil (specific viscosity and quantity to be detailed in manual).
📐 Dimensions
Exterior
Length:
Approx. 1,900 mm (1,900mm - typical for a 125cc scooter)
Width:
Approx. 750 mm (750mm - typical)
Height:
Approx. 1,150 mm (1,150mm - typical)
Wheelbase:
Approx. 1,330 mm (1,330mm - typical)
Weights
Dry Weight:
Approx. 120-130 kg (120-130kg - typical for this class)
Fuel Tank Capacity:
Approx. 7-8 liters (7-8L - typical)
Wheels Tires
Front Tire Size:
120/70-13 (typical specification, manual will confirm exact size and pressure)
Rear Tire Size:
130/60-13 (typical specification, manual will confirm exact size and pressure)
Wheel Type:
Alloy wheels
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (Motorcycles and scooters are not subject to standardized automotive crash testing like cars).
Active Features
Braking System:
Disc brakes front and rear for enhanced stopping power.
Lighting:
Halogen headlight, taillight, and turn signals for visibility.
Passive Features
Frame Construction:
Steel underbone frame for structural integrity.
💡 Technology Features
Infotainment
Dashboard:
Analog speedometer, fuel gauge, turn signal indicators, and warning lights.
Driver Assistance
ABS:
N/A (ABS was not typically offered on 125cc scooters of this era).
Connectivity
Connectivity Features:
N/A (No advanced connectivity features are expected on this model).
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 3,000-5,000 km or annually (manual will specify exact interval and oil level checks).
Air Filter Cleaning:
Every 3,000-5,000 km or as needed based on operating conditions (manual will detail cleaning/replacement).
Spark Plug Replacement:
Every 6,000-10,000 km or based on inspection (manual will specify plug type and gap).
Brake Pad Inspection:
Regularly at every oil change, replacement based on wear indicators (manual provides detailed inspection guidance).
Belt Inspection:
Every 5,000-10,000 km for wear and tension (critical for CVT, manual details procedure).
Fluid Specifications
Engine Oil Viscosity:
SAE 10W-40 (API SG or higher recommended, check manual for precise specification).
Coolant Type:
Ethylene glycol-based antifreeze/coolant (manual will specify type and mixture ratio).
Brake Fluid Type:
DOT 4 Hydraulic Brake Fluid (manual will confirm precise type and bleeding procedure).
Known Issues
Common Wear Items:
CVT belt, brake pads, suspension bushings, spark plug, and tires are common wear items on scooters of this age and type.
Carburetor Cleaning:
Carburetors can require periodic cleaning and adjustment due to fuel deposits and atmospheric conditions, especially with infrequent use.
📚 Vehicle History
Brand Heritage
Brand Origins:
Aprilia is an Italian motorcycle manufacturer with a strong heritage in sport-oriented motorcycles and scooters.
Model Evolution
Habana Lineage:
The Habana (also known as Mojito in some markets) line is characterized by its distinctive retro styling and comfortable riding position, offering a stylish urban mobility solution.
Production
Manufacturing Location:
Likely manufactured in Italy or by an Aprilia-affiliated facility.
🏆 Awards & Recognition
Recognitions
Industry Awards:
Specific industry awards for the 2009 Habana Mojito 125 are not widely documented; however, the model was recognized for its style and urban practicality.
Ratings
Reliability Ratings:
Reliability is generally dependent on maintenance. The manual is crucial for ensuring proper upkeep.
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