Aprilia Habana Mojito 125 2003 Service Repair Workshop Manual
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🏷️ Basic Information Identification Make: Aprilia Model: Habana Mojito 125 Year: 2003 👋 Introduction Market Position Target Audience: Owners and technicians of the Aprilia Habana Mojito 125 (2003 model). Competitive Analysis Value Proposition: Provides essential technical data and procedures for maintaining and repairing a specific model, offering significant cost savings over dealership service. Key Features Content Focus: Emphasizes practical, actionable information for diagnostics and repairs. 📋 Manual Details Coverage Areas Primary Coverage: Full service and repair Page Count Estimated Pages: 300-500 Manual Type Type: Service Repair Workshop Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine: Complete overhaul, carburetor tuning, ignition system, cooling system (if applicable), exhaust system. Transmission: Automatic transmission (CVT) operation, belt replacement, clutch assembly, gear oil specifications. Brakes: Hydraulic front and rear brake systems, caliper service, master cylinder overhaul, brake fluid type and bleeding procedures. Electrical: Wiring diagrams, lighting system, battery, starter, charging system, ignition coil, CDI unit, dashboard indicators. Suspension: Front fork service (oil levels, seals), rear shock absorber inspection and replacement, swingarm maintenance. Fuel System: Fuel tank, fuel lines, fuel filter, carburetor disassembly and cleaning, fuel pump operation. Frame And Body: Chassis inspection, body panel removal and installation, seat, handlebars, fairings, trim components. Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug service, tire pressure checks, brake pad inspection, chain/belt adjustment. Troubleshooting: Diagnostic procedures for common starting issues, performance problems, electrical faults, and braking system anomalies. Repair Overhaul: Detailed step-by-step instructions for engine rebuilds, transmission servicing, suspension component replacement, and electrical system repairs. Cooling System Service: Inspection of cooling fins, cleaning, and any related component checks (for air-cooled models). Ignition System Testing: Testing of spark plug, ignition coil, CDI, and related wiring for proper function. Chassis Alignment: Inspection and potential adjustment of frame and steering geometry. Body Panel Repair: Guidance on repairing minor damage to plastic body panels. Technical Depth Depth: Comprehensive, suitable for professional mechanics and experienced DIY enthusiasts. Diagnostic Charts: Inclusion of flowcharts and symptom-based troubleshooting guides. Torque Specifications: Precise torque values for all critical fasteners (engine, chassis, suspension). Electrical Diagrams: Detailed, color-coded wiring schematics for easy diagnosis. 📊 Manual Specifications File Format File Type: PDF Print Quality Image Resolution: High resolution, ensuring clarity of diagrams and text. Binding Type Binding: N/A (Digital Format) Paper Type Paper Quality: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Type: Single-cylinder, four-stroke Displacement: 124.9 cc Bore X Stroke: 52 mm x 58.6 mm (Typical for 125cc Piaggio LEADER engine family) Cooling System: Air-cooled Performance Horsepower: Approximately 10-11 HP (at 7,500 RPM, specific rating may vary) Torque: Approximately 9-10 Nm (at 6,500 RPM, specific rating may vary) Fuel System Carburetor Type: Dell'Orto PHVA 26 (common for this engine) Fuel Type: Unleaded gasoline (RON 95 recommended) Engine Oil Oil Type: API SG or higher, SAE 10W-40 motorcycle specific oil Oil Capacity: Approx. 0.8 - 1.0 liters (check dipstick/sight glass, including filter) 🔧 Transmission Standard Transmission Type: Automatic Continuously Variable Transmission (CVT) Features Clutch Type: Automatic centrifugal dry clutch Final Drive: Gear drive Fluid Type Transmission Fluid: Dedicated CVT transmission oil (specific Aprilia or Piaggio specification, e.g., SAE 80W-90 GL-3 or similar). 📐 Dimensions Exterior Length: Approx. 1850 mm Width: Approx. 700 mm (at handlebars) Height: Approx. 1180 mm (to top of handlebars) Weights Dry Weight: Approx. 105-110 kg Gross Vehicle Weight: Approx. 250 kg (including rider and cargo) Wheels Tires Front Tire Size: 120/70-10 Rear Tire Size: 130/70-10 Wheel Type: Alloy (typically) 🛡️ Safety Features Ratings Crash Test Ratings: N/A (As a scooter, formal crash test ratings similar to cars are not typically applied.) Active Features Braking System: Hydraulic disc front brake, drum rear brake (common configuration). Passive Features Lighting: Headlight, taillight, brake lights, turn signals, hazard lights (depending on market specification). 💡 Technology Features Infotainment Dashboard: Analog speedometer, fuel gauge, indicator lights for turn signals, high beam, oil pressure, etc. Driver Assistance ABS: Not typically equipped on this model. Connectivity Usb Charging: Not typically equipped on this model. 🔧 Maintenance Service Intervals Engine Oil Change: Every 3,000-5,000 km or annually (whichever comes first). Air Filter Cleaning: Every 3,000 km, replacement as needed. Spark Plug Replacement: Every 6,000-8,000 km, or inspect at oil changes. Cvt Belt Inspection: Every 6,000-10,000 km, replacement typically around 20,000 km. Brake Fluid Flush: Every 2 years. Fluid Specifications Brake Fluid Type: DOT 4 Known Issues Carburetor Clogging: Can occur with infrequent use or poor fuel quality, leading to hard starting or poor running. Cvt Belt Wear: Belt can wear over time, leading to slipping or reduced acceleration. Electrical Connections: Corrosion or loose connections can cause intermittent electrical faults, especially in humid environments. 📚 Vehicle History Brand Heritage Manufacturer: Aprilia is an Italian manufacturer known for its performance motorcycles and scooters. Model Evolution Lineage: The Habana Mojito is part of Aprilia's retro-styled scooter line, sharing components and...
Owners and technicians of the Aprilia Habana Mojito 125 (2003 model).
Competitive Analysis
Value Proposition:
Provides essential technical data and procedures for maintaining and repairing a specific model, offering significant cost savings over dealership service.
Key Features
Content Focus:
Emphasizes practical, actionable information for diagnostics and repairs.
Analog speedometer, fuel gauge, indicator lights for turn signals, high beam, oil pressure, etc.
Driver Assistance
ABS:
Not typically equipped on this model.
Connectivity
Usb Charging:
Not typically equipped on this model.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 3,000-5,000 km or annually (whichever comes first).
Air Filter Cleaning:
Every 3,000 km, replacement as needed.
Spark Plug Replacement:
Every 6,000-8,000 km, or inspect at oil changes.
Cvt Belt Inspection:
Every 6,000-10,000 km, replacement typically around 20,000 km.
Brake Fluid Flush:
Every 2 years.
Fluid Specifications
Brake Fluid Type:
DOT 4
Known Issues
Carburetor Clogging:
Can occur with infrequent use or poor fuel quality, leading to hard starting or poor running.
Cvt Belt Wear:
Belt can wear over time, leading to slipping or reduced acceleration.
Electrical Connections:
Corrosion or loose connections can cause intermittent electrical faults, especially in humid environments.
📚 Vehicle History
Brand Heritage
Manufacturer:
Aprilia is an Italian manufacturer known for its performance motorcycles and scooters.
Model Evolution
Lineage:
The Habana Mojito is part of Aprilia's retro-styled scooter line, sharing components and design philosophies with other Piaggio Group scooters, particularly those using the LEADER engine platform.
Production
Manufacturing Era:
Produced in the early 2000s, with the 2003 model being a key representative of this generation.
🏆 Awards & Recognition
Recognitions
Award History:
Specific awards for this model are not widely documented; however, Aprilia scooters are generally recognized for their design and performance within their class.