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Aprilia Habana Mojito 150 2012 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Aprilia Model: Habana Mojito 150 Year: 2012 Codes Product Code: HABANA_MOJITO_150_2012_FSM_PDF 👋 Introduction Market Position Segment: Stylish, urban scooter designed for everyday commuting and leisure riding Target Audience: City dwellers, younger riders, those seeking a distinctive and agile personal transport solution Competitive Analysis Competitors: Vespa Primavera/Sprint, Piaggio Liberty, Honda SH150, Yamaha XMAX 125/250 (in terms of class and segment) Key Features Design: Retro-modern styling reminiscent of 1950s scooters, distinctive 'Mojito' moniker Handling: Nimble and agile for navigating congested urban environments Engine Performance: Adequate power for city speeds and moderate acceleration 📋 Manual Details Coverage Areas Primary Coverage: Full Factory Service Repair Secondary Coverage: Maintenance, Troubleshooting, Diagnostics, Repair, Overhaul Page Count Estimated Pages: 400-600 Manual Type Type: Service Manual / Repair Manual Language Language: English Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Engine: Detailed engine disassembly, assembly, diagnostics, and component testing (e.g., cylinder, piston, crankshaft, camshaft, valves) Fuel System: Carburetor operation, adjustment, cleaning, and troubleshooting; fuel pump, fuel filter, fuel lines Cooling System: Cooling system components, fluid checks, radiator maintenance, water pump Ignition System: Ignition coil, spark plug, CDI unit, timing adjustments Electrical System: Wiring diagrams, battery, charging system (stator, regulator/rectifier), starter motor, lighting, instrumentation Transmission: CVT (Continuously Variable Transmission) inspection, belt replacement, roller weights, clutch operation Brakes: Front and rear brake systems (hydraulic disc/drum), brake fluid, caliper/cylinder overhaul, pad/shoe replacement, bleeding procedures Suspension: Front forks (telescopic), rear shock absorber, bushings, bearings, alignment Steering: Handlebar assembly, steering stem bearings, linkage Bodywork: Frame inspection, body panel removal/installation, seat, storage compartment Wheels And Tires: Wheel bearing inspection, tire pressure, tire replacement, wheel balancing (if applicable) Procedures Included Maintenance Schedule: Regular service intervals for oil changes, filter replacements, valve adjustments, brake checks, and general inspections Troubleshooting: Systematic diagnostic procedures for common and uncommon problems, fault codes (if applicable), symptom-based troubleshooting guides Repair Procedures: Step-by-step instructions for component removal, replacement, and reassembly for all major vehicle systems Overhaul Instructions: Complete overhaul procedures for engine, transmission, and other major mechanical components Torque Specifications: Precise torque values for all critical fasteners and bolts Technical Depth Depth: Comprehensive, from basic maintenance to advanced engine rebuilds and electrical diagnostics 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) Print Quality Resolution: High-resolution scans suitable for printing, with clear diagrams and text Binding Type Binding: Not Applicable (Digital Download) Paper Type Paper Quality: Not Applicable (Digital Download) Searchability Search Function: Typically includes searchable text for quick information retrieval Accessibility Print Option: Printable in its entirety or select sections ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, single-cylinder Displacement: 150 cc (approximately) Cooling Method: Air-cooled Bore X Stroke: Refer to manual for exact specifications Compression Ratio: Refer to manual for exact specifications Performance Horsepower: Approximately 11-13 HP (exact figures vary by specific market tune) Torque: Approximately 10-12 Nm (exact figures vary by specific market tune) Fuel System Carburetor Model: Likely Keihin or Mikuni, size specified in manual Fuel Type: Unleaded Gasoline (Octane rating as per manual) Fuel Tank Capacity: Approximately 7.5 Liters 🔧 Transmission Standard Transmission Type: Automatic CVT (Continuously Variable Transmission) Drive Type: Belt Drive to Rear Wheel Features Clutch Type: Automatic Centrifugal Clutch Fluid Specifications Transmission Fluid: Specific CVT fluid or SAE 10W-30/SAE 80W-90 gear oil (refer to manual for exact specification and capacity) 📐 Dimensions Exterior Length: Refer to manual for exact dimensions Width: Refer to manual for exact dimensions Height: Refer to manual for exact dimensions Weights Dry Weight: Approximately 115-125 kg (dry) Curb Weight: Approximately 125-135 kg (wet, with all fluids) Cargo Underseat Storage: Sufficient for one full-face helmet or groceries Wheels And Tires Front Tire Size: Refer to manual (e.g., 120/70-12) Rear Tire Size: Refer to manual (e.g., 130/70-12) Wheel Base: Refer to manual for exact wheelbase 🛡️ Safety Features Ratings Crash Safety: No formal crash ratings typical for motorcycles/scooters of this era; relies on rider skill and proper maintenance Active Features Braking System: Front hydraulic disc brake, Rear drum brake (or disc depending on specific sub-model/market) Passive Features Lighting: Headlight, taillight, brake lights, turn signals Mirrors: Standard dual rearview mirrors 💡 Technology Features Infotainment Instrument Cluster: Analog speedometer, fuel gauge, warning lights; digital elements may vary Driver Assistance ABS: Not typically equipped on this model Connectivity Charging Ports: May include a 12V accessory socket for charging devices 🔧 Maintenance Service Intervals Engine Oil Change: Every 3,000 km or 6 months (refer to manual for exact interval) Air Filter Cleaning Replacement: Check every 3,000 km, replace as needed or per manual Spark Plug Replacement: Refer to manual for interval and type (e.g., NGK CR9EKB) Valve Clearance Check Adjustment: Refer to manual for interval (e.g., 6,000 km) Cvt Belt Inspection: Inspect periodically, replace every 12,000-20,000 km depending on wear Fluid Specifications Engine Oil Grade: SAE 10W-40 API SG or higher (check manual for precise recommendation) Engine Oil...
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Aprilia Habana Mojito 150 2012 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
Habana Mojito 150
Year:
2012
Codes
Product Code:
HABANA_MOJITO_150_2012_FSM_PDF
👋 Introduction
Market Position
Segment:
Stylish, urban scooter designed for everyday commuting and leisure riding
Target Audience:
City dwellers, younger riders, those seeking a distinctive and agile personal transport solution
Competitive Analysis
Competitors:
Vespa Primavera/Sprint, Piaggio Liberty, Honda SH150, Yamaha XMAX 125/250 (in terms of class and segment)
Key Features
Design:
Retro-modern styling reminiscent of 1950s scooters, distinctive 'Mojito' moniker
Handling:
Nimble and agile for navigating congested urban environments
Engine Performance:
Adequate power for city speeds and moderate acceleration
📋 Manual Details
Coverage Areas
Primary Coverage:
Full Factory Service Repair
Secondary Coverage:
Maintenance, Troubleshooting, Diagnostics, Repair, Overhaul
Page Count
Estimated Pages:
400-600
Manual Type
Type:
Service Manual / Repair Manual
Language
Language:
English
Format
Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Engine:
Detailed engine disassembly, assembly, diagnostics, and component testing (e.g., cylinder, piston, crankshaft, camshaft, valves)
Fuel System:
Carburetor operation, adjustment, cleaning, and troubleshooting; fuel pump, fuel filter, fuel lines
Cooling System:
Cooling system components, fluid checks, radiator maintenance, water pump
Ignition System:
Ignition coil, spark plug, CDI unit, timing adjustments
Electrical System:
Wiring diagrams, battery, charging system (stator, regulator/rectifier), starter motor, lighting, instrumentation
Transmission:
CVT (Continuously Variable Transmission) inspection, belt replacement, roller weights, clutch operation
Brakes:
Front and rear brake systems (hydraulic disc/drum), brake fluid, caliper/cylinder overhaul, pad/shoe replacement, bleeding procedures
Suspension:
Front forks (telescopic), rear shock absorber, bushings, bearings, alignment
Steering:
Handlebar assembly, steering stem bearings, linkage
Bodywork:
Frame inspection, body panel removal/installation, seat, storage compartment
Wheels And Tires:
Wheel bearing inspection, tire pressure, tire replacement, wheel balancing (if applicable)
Procedures Included
Maintenance Schedule:
Regular service intervals for oil changes, filter replacements, valve adjustments, brake checks, and general inspections
Troubleshooting:
Systematic diagnostic procedures for common and uncommon problems, fault codes (if applicable), symptom-based troubleshooting guides
Repair Procedures:
Step-by-step instructions for component removal, replacement, and reassembly for all major vehicle systems
Overhaul Instructions:
Complete overhaul procedures for engine, transmission, and other major mechanical components
Torque Specifications:
Precise torque values for all critical fasteners and bolts
Technical Depth
Depth:
Comprehensive, from basic maintenance to advanced engine rebuilds and electrical diagnostics
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Print Quality
Resolution:
High-resolution scans suitable for printing, with clear diagrams and text
Binding Type
Binding:
Not Applicable (Digital Download)
Paper Type
Paper Quality:
Not Applicable (Digital Download)
Searchability
Search Function:
Typically includes searchable text for quick information retrieval
Accessibility
Print Option:
Printable in its entirety or select sections
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, single-cylinder
Displacement:
150 cc (approximately)
Cooling Method:
Air-cooled
Bore X Stroke:
Refer to manual for exact specifications
Compression Ratio:
Refer to manual for exact specifications
Performance
Horsepower:
Approximately 11-13 HP (exact figures vary by specific market tune)
Torque:
Approximately 10-12 Nm (exact figures vary by specific market tune)
Fuel System
Carburetor Model:
Likely Keihin or Mikuni, size specified in manual
Fuel Type:
Unleaded Gasoline (Octane rating as per manual)
Fuel Tank Capacity:
Approximately 7.5 Liters
🔧 Transmission
Standard
Transmission Type:
Automatic CVT (Continuously Variable Transmission)
Drive Type:
Belt Drive to Rear Wheel
Features
Clutch Type:
Automatic Centrifugal Clutch
Fluid Specifications
Transmission Fluid:
Specific CVT fluid or SAE 10W-30/SAE 80W-90 gear oil (refer to manual for exact specification and capacity)
📐 Dimensions
Exterior
Length:
Refer to manual for exact dimensions
Width:
Refer to manual for exact dimensions
Height:
Refer to manual for exact dimensions
Weights
Dry Weight:
Approximately 115-125 kg (dry)
Curb Weight:
Approximately 125-135 kg (wet, with all fluids)
Cargo
Underseat Storage:
Sufficient for one full-face helmet or groceries
Wheels And Tires
Front Tire Size:
Refer to manual (e.g., 120/70-12)
Rear Tire Size:
Refer to manual (e.g., 130/70-12)
Wheel Base:
Refer to manual for exact wheelbase
🛡️ Safety Features
Ratings
Crash Safety:
No formal crash ratings typical for motorcycles/scooters of this era; relies on rider skill and proper maintenance
Active Features
Braking System:
Front hydraulic disc brake, Rear drum brake (or disc depending on specific sub-model/market)
Passive Features
Lighting:
Headlight, taillight, brake lights, turn signals
Mirrors:
Standard dual rearview mirrors
💡 Technology Features
Infotainment
Instrument Cluster:
Analog speedometer, fuel gauge, warning lights; digital elements may vary
Driver Assistance
ABS:
Not typically equipped on this model
Connectivity
Charging Ports:
May include a 12V accessory socket for charging devices
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 3,000 km or 6 months (refer to manual for exact interval)
Air Filter Cleaning Replacement:
Check every 3,000 km, replace as needed or per manual
Spark Plug Replacement:
Refer to manual for interval and type (e.g., NGK CR9EKB)
Valve Clearance Check Adjustment:
Refer to manual for interval (e.g., 6,000 km)
Cvt Belt Inspection:
Inspect periodically, replace every 12,000-20,000 km depending on wear
Fluid Specifications
Engine Oil Grade:
SAE 10W-40 API SG or higher (check manual for precise recommendation)
Engine Oil Capacity:
Approx. 0.9 - 1.0 Liters (with filter change)
Brake Fluid Type:
DOT 4
Coolant Type:
Not applicable (Air-cooled engine)
Known Issues
Common Wear Items:
CVT belt, brake pads, suspension bushings, spark plugs
Potential Electrical:
Wiring harness issues in older models, regulator/rectifier failures (common across many scooters)
📚 Vehicle History
Brand Heritage
Manufacturer:
Aprilia is an Italian manufacturer renowned for its sport motorcycles and scooters, with a strong racing heritage.
Model Evolution
Lineage:
The Habana Mojito line is characterized by its distinctive retro styling, dating back to earlier iterations.
Updates:
The 150cc version represents an increase in displacement over earlier 50cc models, offering more power for broader use.
Production
Manufacturing Country:
Italy (or a facility managed by Piaggio Group)
Production Period:
The Habana Mojito was produced for several years, with the 150cc variant available around the early 2010s.
🏆 Awards & Recognition
Recognitions
Awards History:
No specific major awards typically cited for this model; appreciated for its style and urban functionality.
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