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Aprilia Habana Mojito 150 2007 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Aprilia Model: Habana Mojito 150 Year: 2007 Type: Scooter Generation Generation Identifier: First Generation (Habana/Mojito) Codes Chassis Code: AP023 Engine Code Variant: Possibly M212M (Piaggio LEADER engine family variant) 👋 Introduction Market Position Market Position: The Aprilia Habana Mojito 150 was positioned as a stylish, retro-styled scooter offering practical urban mobility with a touch of Italian flair. Targeted at riders seeking a distinctive aesthetic alongside reliable performance for commuting and leisure. Competitive Analysis Competitive Analysis: Competed with other 125-150cc scooters from brands like Vespa, Kymco, SYM, and Yamaha, often differentiating itself with its unique design inspired by vintage motorcycles and its Aprilia performance heritage. Key Features Key Features: Distinctive retro styling, comfortable seating, practical storage, nimble handling, Aprilia engineering, 150cc engine capacity providing adequate power for urban and light highway use. 📋 Manual Details Coverage Areas Systems Covered: Engine, Fuel System, Ignition System, Cooling System, Lubrication System, Transmission, Clutch, Suspension (Front & Rear), Brakes (Front & Rear), Electrical System, Lighting, Wiring Diagrams, Frame, Bodywork, Wheels, Tires, Troubleshooting, Maintenance Procedures, Specifications, Diagnostic Information. Page Count Page Count: Hundreds of pages (estimated 300-500 for a full factory manual) Manual Type Manual Type: Factory Service Repair Manual Language Language: English (presumed for typical market distribution) Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Complete engine disassembly, assembly, overhaul procedures, cylinder head, pistons, crankshaft, connecting rod, valve timing, sealing components. Fuel System: Carburetor (or Fuel Injection if applicable for 150cc in 2007, though carburetor is more likely for this model year) cleaning, adjustment, and repair; fuel pump, fuel lines, fuel tank maintenance. Ignition System: Ignition coil, spark plug, CDI unit, stator, wiring, timing adjustments, troubleshooting. Cooling System: Radiator (if liquid-cooled), coolant, hoses, thermostat, water pump maintenance and inspection. Lubrication System: Oil pump, oil filter, oil passages, oil level checks, oil change procedures. Transmission Drivetrain: Automatic CVT (Continuously Variable Transmission) system: variator, clutch, drive belt inspection and replacement, torque converter, gearbox oil. Suspension Steering: Front fork overhaul, rear shock absorber inspection, steering head bearing maintenance, steering linkage. Brake System: Front and rear brake system diagnosis, hydraulic lines, brake calipers, master cylinders, brake pads, brake fluid specification and bleeding procedures, drum brake (if applicable) maintenance. Electrical System: Battery, starter motor, alternator/stator charging system, lighting circuits (headlight, taillight, turn signals), horn, starter relay, fuses, complete wiring diagrams. Bodywork Chassis: Frame inspection, fairings, seat, storage compartment, removal and installation of body panels. Procedures Included Maintenance Procedures: Routine checks, fluid changes (oil, brake fluid, coolant), filter replacement (air, oil), spark plug replacement, brake pad replacement, belt inspection/replacement. Troubleshooting Guides: Systematic diagnosis of common and uncommon problems, fault finding charts, symptom-based troubleshooting. Repair Procedures: Step-by-step instructions for component removal, repair, and reinstallation for all covered systems. Diagnostic Procedures: Procedures for checking electrical circuits, fuel mixture, ignition timing, and mechanical component tolerances. Engine Rebuild: Complete engine disassembly and reassembly instructions, including specifications for wear limits and tolerances. Technical Depth Technical Depth: Comprehensive from basic owner maintenance to full mechanical and electrical system overhaul. Detailed diagnostic procedures and service data. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: High resolution, suitable for printing individual pages or the entire manual. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Searchability Searchability: Likely searchable text within the PDF document. Manual Completeness Manual Completeness: Official Factory Service Repair Manual - Complete ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, single-cylinder, SOHC (Single Overhead Camshaft) Displacement: 150cc (approx. 149.5cc) Bore X Stroke: 57.0 mm x 58.0 mm (typical for Piaggio LEADER 150) Cooling System: Liquid-cooled Compression Ratio: 10.0:1 (typical) Performance Horsepower: Approximately 11-13 HP (at stated RPM, specific data may vary) Torque: Approximately 12-13 Nm (at stated RPM, specific data may vary) Fuel System Fuel Delivery: Carburetor (likely Mikuni or Keihin, specific model not provided in product info) or potentially Electronic Fuel Injection (EFI) on later variations, though carburetor is common for this model year. Fuel Type: Unleaded Gasoline (91 octane or higher recommended) Ignition System Ignition Type: Electronic ignition (CDI) Lubrication System Oil Type: SAE 5W-40 Synthetic Motorcycle Oil (API SG or higher) Oil Capacity: Approx. 0.9 - 1.1 Liters (including filter, check manual for exact figure) 🔧 Transmission Standard Transmission Type: Automatic CVT (Continuously Variable Transmission) Features Gear Reduction: Automatic, seamless ratio changes for optimal engine performance. Drive Belt: V-belt primary drive, requires periodic inspection and replacement. Final Drive: Gearbox with oil lubrication. Gearbox Oil Type: SAE 75W-90 Gear Oil (API GL-4) Gearbox Oil Capacity: Approx. 0.15 Liters (check manual for exact figure) 📐 Dimensions Exterior Length: Approx. 1910 mm Width: Approx. 710 mm Height: Approx. 1145 mm Wheelbase: Approx. 1330 mm Weights Dry Weight: Approx. 135 kg Gross Vehicle Weight Rating: Approx. 285 kg Cargo Underseat Storage: Significant underseat storage capacity, suitable for a full-face helmet...
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Aprilia Habana Mojito 150 2007 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
Habana Mojito 150
Year:
2007
Type:
Scooter
Generation
Generation Identifier:
First Generation (Habana/Mojito)
Codes
Chassis Code:
AP023
Engine Code Variant:
Possibly M212M (Piaggio LEADER engine family variant)
👋 Introduction
Market Position
Market Position:
The Aprilia Habana Mojito 150 was positioned as a stylish, retro-styled scooter offering practical urban mobility with a touch of Italian flair. Targeted at riders seeking a distinctive aesthetic alongside reliable performance for commuting and leisure.
Competitive Analysis
Competitive Analysis:
Competed with other 125-150cc scooters from brands like Vespa, Kymco, SYM, and Yamaha, often differentiating itself with its unique design inspired by vintage motorcycles and its Aprilia performance heritage.
Key Features
Key Features:
Distinctive retro styling, comfortable seating, practical storage, nimble handling, Aprilia engineering, 150cc engine capacity providing adequate power for urban and light highway use.
📋 Manual Details
Coverage Areas
Systems Covered:
Engine, Fuel System, Ignition System, Cooling System, Lubrication System, Transmission, Clutch, Suspension (Front & Rear), Brakes (Front & Rear), Electrical System, Lighting, Wiring Diagrams, Frame, Bodywork, Wheels, Tires, Troubleshooting, Maintenance Procedures, Specifications, Diagnostic Information.
Page Count
Page Count:
Hundreds of pages (estimated 300-500 for a full factory manual)
Manual Type
Manual Type:
Factory Service Repair Manual
Language
Language:
English (presumed for typical market distribution)
Format
Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete engine disassembly, assembly, overhaul procedures, cylinder head, pistons, crankshaft, connecting rod, valve timing, sealing components.
Fuel System:
Carburetor (or Fuel Injection if applicable for 150cc in 2007, though carburetor is more likely for this model year) cleaning, adjustment, and repair; fuel pump, fuel lines, fuel tank maintenance.
Ignition System:
Ignition coil, spark plug, CDI unit, stator, wiring, timing adjustments, troubleshooting.
Cooling System:
Radiator (if liquid-cooled), coolant, hoses, thermostat, water pump maintenance and inspection.
Lubrication System:
Oil pump, oil filter, oil passages, oil level checks, oil change procedures.
Transmission Drivetrain:
Automatic CVT (Continuously Variable Transmission) system: variator, clutch, drive belt inspection and replacement, torque converter, gearbox oil.
Suspension Steering:
Front fork overhaul, rear shock absorber inspection, steering head bearing maintenance, steering linkage.
Brake System:
Front and rear brake system diagnosis, hydraulic lines, brake calipers, master cylinders, brake pads, brake fluid specification and bleeding procedures, drum brake (if applicable) maintenance.
Electrical System:
Battery, starter motor, alternator/stator charging system, lighting circuits (headlight, taillight, turn signals), horn, starter relay, fuses, complete wiring diagrams.
Bodywork Chassis:
Frame inspection, fairings, seat, storage compartment, removal and installation of body panels.
Procedures Included
Maintenance Procedures:
Routine checks, fluid changes (oil, brake fluid, coolant), filter replacement (air, oil), spark plug replacement, brake pad replacement, belt inspection/replacement.
Troubleshooting Guides:
Systematic diagnosis of common and uncommon problems, fault finding charts, symptom-based troubleshooting.
Repair Procedures:
Step-by-step instructions for component removal, repair, and reinstallation for all covered systems.
Diagnostic Procedures:
Procedures for checking electrical circuits, fuel mixture, ignition timing, and mechanical component tolerances.
Engine Rebuild:
Complete engine disassembly and reassembly instructions, including specifications for wear limits and tolerances.
Technical Depth
Technical Depth:
Comprehensive from basic owner maintenance to full mechanical and electrical system overhaul. Detailed diagnostic procedures and service data.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High resolution, suitable for printing individual pages or the entire manual.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Searchability
Searchability:
Likely searchable text within the PDF document.
Manual Completeness
Manual Completeness:
Official Factory Service Repair Manual - Complete
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, single-cylinder, SOHC (Single Overhead Camshaft)
Displacement:
150cc (approx. 149.5cc)
Bore X Stroke:
57.0 mm x 58.0 mm (typical for Piaggio LEADER 150)
Cooling System:
Liquid-cooled
Compression Ratio:
10.0:1 (typical)
Performance
Horsepower:
Approximately 11-13 HP (at stated RPM, specific data may vary)
Torque:
Approximately 12-13 Nm (at stated RPM, specific data may vary)
Fuel System
Fuel Delivery:
Carburetor (likely Mikuni or Keihin, specific model not provided in product info) or potentially Electronic Fuel Injection (EFI) on later variations, though carburetor is common for this model year.
Fuel Type:
Unleaded Gasoline (91 octane or higher recommended)
Ignition System
Ignition Type:
Electronic ignition (CDI)
Lubrication System
Oil Type:
SAE 5W-40 Synthetic Motorcycle Oil (API SG or higher)
Oil Capacity:
Approx. 0.9 - 1.1 Liters (including filter, check manual for exact figure)
🔧 Transmission
Standard
Transmission Type:
Automatic CVT (Continuously Variable Transmission)
Features
Gear Reduction:
Automatic, seamless ratio changes for optimal engine performance.
Drive Belt:
V-belt primary drive, requires periodic inspection and replacement.
Final Drive:
Gearbox with oil lubrication.
Gearbox Oil Type:
SAE 75W-90 Gear Oil (API GL-4)
Gearbox Oil Capacity:
Approx. 0.15 Liters (check manual for exact figure)
📐 Dimensions
Exterior
Length:
Approx. 1910 mm
Width:
Approx. 710 mm
Height:
Approx. 1145 mm
Wheelbase:
Approx. 1330 mm
Weights
Dry Weight:
Approx. 135 kg
Gross Vehicle Weight Rating:
Approx. 285 kg
Cargo
Underseat Storage:
Significant underseat storage capacity, suitable for a full-face helmet and other items.
Tires
Front Tire Size:
120/70-12
Rear Tire Size:
130/70-12
Wheels
Wheel Type:
Alloy wheels
Wheel Bolt Pattern:
N/A (Scooter hub, typically single nut/bolt mounting)
🛡️ Safety Features
Ratings
Safety Ratings:
N/A (Scooters typically do not undergo formal crash testing like cars)
Active Features
Active Safety Features:
Effective braking system (disc front, drum or disc rear), good handling characteristics, integrated lighting for visibility.
Passive Features
Passive Safety Features:
Sturdy chassis construction, ergonomic rider position, integrated bodywork for rider protection.
💡 Technology Features
Infotainment
Infotainment Features:
Basic instrumentation: speedometer, odometer, fuel gauge, indicator lights. No advanced infotainment system present.
Driver Assistance
Driver Assistance Features:
N/A (focus is on mechanical and electrical systems)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-5,000 km or 6 months, whichever comes first (check manual for exact figure).
Air Filter Cleaning Replacement:
Clean every 5,000 km, replace every 10,000-15,000 km (check manual).
Spark Plug Replacement:
Replace every 10,000-12,000 km (check manual for specific plug type and gap).
Cvt Belt Inspection Replacement:
Inspect every 10,000 km, replace as needed (typically 15,000-20,000 km depending on usage).
Brake Fluid Flush:
Flush and replace every 2 years or 20,000 km (check manual).
Coolant Replacement:
Replace every 2-4 years or 20,000-40,000 km (check manual for specific coolant type).
Fluid Specifications
Engine Oil:
SAE 5W-40 Synthetic Motorcycle Oil (API SG, JASO MA)
Brake Fluid:
DOT 4 Hydraulic Brake Fluid
Coolant:
Ethylene glycol-based coolant with anti-corrosion additives (e.g., Motul Motocool Expert or equivalent)
Gearbox Oil:
SAE 75W-90 Gear Oil (API GL-4)
Known Issues
Known Issues:
Common issues might include wear on the CVT belt and variator components, potential carburetor tuning issues due to fuel quality or age, aging electrical connections, and occasional water ingress into electrical components if seals degrade. The manual would detail how to diagnose and rectify these.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Aprilia is an Italian manufacturer with a strong heritage in motorcycle racing and performance-oriented scooters. Founded in 1945, the brand is known for its innovation and sporty character.
Model Evolution
Model Evolution:
The Habana Mojito line is characterized by its distinctive retro design, drawing inspiration from classic Italian scooters. The 150cc version offers enhanced performance over smaller displacements, making it suitable for a wider range of riding conditions.
Production
Production Period:
The Habana Mojito was produced from the late 1990s through the 2000s, with the 150cc model being a popular variant during this era.
Manufacturing Location:
Italy (primarily)
🏆 Awards & Recognition
Recognitions
Recognitions:
Aprilia scooters generally receive positive reviews for their style, performance, and handling, often praised for their premium feel compared to some competitors. Specific awards for the Habana Mojito 150 are not widely publicized.
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