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Aprilia Habana Mojito 50 125 150 1999-2012 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Aprilia Model: Habana / Mojito Model Variants: Habana 50, Mojito 50, Habana 125, Mojito 125, Habana 150, Mojito 150 Years Covered: 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010, 2011, 2012 👋 Introduction Market Position Market Segment: Stylish retro-scooter, popular in urban environments for its distinctive design and ease of use. Target Audience: Commuters, younger riders, individuals seeking unique styling in a scooter. Competitive Analysis Competitors: Vespa ET/LX series, Piaggio Zip/Fly, Kymco Agility, SYM Fiddle. Key Features Design Philosophy: Retro-modern aesthetic, chrome accents, flowing bodywork inspired by classic scooters. Practicality: Under-seat storage, lightweight construction, agile handling for city riding. 📋 Manual Details Coverage Areas Language: English Manual Type: Service Repair Workshop Manual Format: Digital Download (PDF) Download Availability: Instant Download 📖 Manual Coverage Systems Covered Engine Mechanical: Complete engine assembly, cylinder head, cylinders, pistons, crankshaft, connecting rods, lubrication system, cooling system. Fuel System: Carburetor(s) (Dell'Orto PHVA/PHVB for 50cc, PHBH for 125/150cc), fuel pump, fuel lines, fuel tank, fuel filter. Ignition System: CDI unit, ignition coil, spark plug, wiring. Exhaust System: Exhaust pipe, muffler, catalytic converter (if applicable). Transmission Drivetrain: Automatic CVT (Continuously Variable Transmission) system, drive belt, variator, clutch, torque converter, final drive gearing. Brakes: Front disc brake system (caliper, master cylinder, brake lines, rotor), rear drum brake system (brake shoes, mechanism). Suspension: Front telescopic fork (type, seals, oil), rear shock absorber(s), swingarm. Steering: Handlebar assembly, steering column, headstock bearings. Electrical System: Battery, starter motor, generator/alternator, lighting (headlight, taillight, indicators), horn, wiring diagrams, fuses, relays. Bodywork Chassis: Frame, body panels, seat, storage compartments, front fairing, leg shield. Procedures Included Maintenance: Routine checks, oil changes, filter replacements, spark plug service, brake adjustments, chain/belt inspection and adjustment. Troubleshooting: Diagnostic procedures for common performance issues, electrical faults, starting problems, braking system issues. Repair Rebuild: Detailed step-by-step instructions for engine disassembly and reassembly, transmission servicing, brake component replacement, suspension overhauls. Wiring Diagrams: Comprehensive electrical wiring schematics for all vehicle systems. Torque Specifications: Precise torque values for all critical fasteners and engine components. Technical Depth Depth: Comprehensive factory-level detail, suitable for professional mechanics and advanced DIY enthusiasts. 📊 Manual Specifications File Format File Format: PDF Print Quality: High-resolution, printable pages. Searchability: Searchable text for quick information retrieval. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Page Count Page Count: Estimated 300+ pages (typical for this level of detail across variants). ⚙️ Engine Specifications Primary Engine 50Cc Engine Type: 2-stroke, single-cylinder, air-cooled. Displacement: 49.3 cc Bore X Stroke: 39 mm x 41.4 mm Compression Ratio: Approx. 7.4:1 Power Output: Approx. 4.2 - 5.0 HP @ 7000 rpm (variant dependent). Primary Engine 125 150Cc Engine Type: 4-stroke, single-cylinder, air-cooled. Displacement 125: 124.9 cc Displacement 150: 150 cc (likely based on Piaggio LEADER engine architecture). Power Output 125: Approx. 10.5 - 11.5 HP @ 8000 rpm. Power Output 150: Approx. 12 - 13 HP @ 7500 rpm. Performance Top Speed 50Cc: Limited to approx. 45 km/h (legal restriction for 50cc class). Top Speed 125Cc: Approx. 90-100 km/h. Top Speed 150Cc: Approx. 100-110 km/h. Fuel System Fuel Delivery 50Cc: Dell'Orto PHVA 12 QD carburetor. Fuel Delivery 125 150Cc: Dell'Orto PHBH 28 BD or similar for 125/150cc, or Piaggio's P-series carburetors (e.g., 27.5mm). Fuel Type: Unleaded gasoline (RON 95 recommended). Fuel Tank Capacity: Approx. 7.5 Liters. 🔧 Transmission Standard Transmission Type: Automatic centrifugal clutch with V-belt transmission (CVT). Gear Ratios: Continuously variable, managed by variator and torque converter. Specific ratios determined by variator roller weights and clutch spring tension. Features Clutch Type: Automatic dry centrifugal clutch. 📐 Dimensions Exterior Length: Approx. 1850 mm. Width: Approx. 700 mm (at handlebars). Height: Approx. 1150 mm (at handlebars). Wheelbase: Approx. 1300 mm. Weights Dry Weight 50Cc: Approx. 100 kg. Dry Weight 125Cc: Approx. 110 kg. Gross Vehicle Weight Rating: Typically around 250-275 kg. Wheels Tires Front Wheel Size: 13-inch. Rear Wheel Size: 13-inch. Front Tire Size: 120/60-13. Rear Tire Size: 130/60-13. Wheel Bolt Pattern: N/A (typically lug bolts or integrated hub design for scooters). 🛡️ Safety Features Ratings Crash Test Ratings: N/A (Scooters typically not subject to the same rigorous crash testing as automobiles). Active Features Braking System: Front disc brake, rear drum brake for optimal stopping power and control in urban conditions. Passive Features Lighting: Halogen headlight, LED taillight and brake light, front and rear turn signals for visibility. Mirrors: Large, adjustable rearview mirrors for enhanced situational awareness. 💡 Technology Features Infotainment Instrument Cluster: Analog speedometer, odometer, fuel gauge (on some models), indicator lights for turn signals, high beam, oil level. Driver Assistance ABS: Not typically equipped with ABS, particularly on 50cc models. Some higher-spec 125/150cc models might have had optional front ABS in later years, but unlikely. Connectivity Usb Charging: Not standard. Aftermarket charging ports may be installed. 🔧 Maintenance Service Intervals Engine Oil Change 50Cc:...
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Aprilia Habana Mojito 50 125 150 1999-2012 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
Habana / Mojito
Model Variants:
Habana 50, Mojito 50, Habana 125, Mojito 125, Habana 150, Mojito 150
Years Covered:
1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010, 2011, 2012
👋 Introduction
Market Position
Market Segment:
Stylish retro-scooter, popular in urban environments for its distinctive design and ease of use.
Target Audience:
Commuters, younger riders, individuals seeking unique styling in a scooter.
Competitive Analysis
Competitors:
Vespa ET/LX series, Piaggio Zip/Fly, Kymco Agility, SYM Fiddle.
Key Features
Design Philosophy:
Retro-modern aesthetic, chrome accents, flowing bodywork inspired by classic scooters.
Practicality:
Under-seat storage, lightweight construction, agile handling for city riding.
📋 Manual Details
Coverage Areas
Language:
English
Manual Type:
Service Repair Workshop Manual
Format:
Digital Download (PDF)
Download Availability:
Instant Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete engine assembly, cylinder head, cylinders, pistons, crankshaft, connecting rods, lubrication system, cooling system.
Fuel System:
Carburetor(s) (Dell'Orto PHVA/PHVB for 50cc, PHBH for 125/150cc), fuel pump, fuel lines, fuel tank, fuel filter.
Ignition System:
CDI unit, ignition coil, spark plug, wiring.
Exhaust System:
Exhaust pipe, muffler, catalytic converter (if applicable).
Transmission Drivetrain:
Automatic CVT (Continuously Variable Transmission) system, drive belt, variator, clutch, torque converter, final drive gearing.
Brakes:
Front disc brake system (caliper, master cylinder, brake lines, rotor), rear drum brake system (brake shoes, mechanism).
Suspension:
Front telescopic fork (type, seals, oil), rear shock absorber(s), swingarm.
Steering:
Handlebar assembly, steering column, headstock bearings.
Electrical System:
Battery, starter motor, generator/alternator, lighting (headlight, taillight, indicators), horn, wiring diagrams, fuses, relays.
Bodywork Chassis:
Frame, body panels, seat, storage compartments, front fairing, leg shield.
Procedures Included
Maintenance:
Routine checks, oil changes, filter replacements, spark plug service, brake adjustments, chain/belt inspection and adjustment.
Troubleshooting:
Diagnostic procedures for common performance issues, electrical faults, starting problems, braking system issues.
Repair Rebuild:
Detailed step-by-step instructions for engine disassembly and reassembly, transmission servicing, brake component replacement, suspension overhauls.
Wiring Diagrams:
Comprehensive electrical wiring schematics for all vehicle systems.
Torque Specifications:
Precise torque values for all critical fasteners and engine components.
Technical Depth
Depth:
Comprehensive factory-level detail, suitable for professional mechanics and advanced DIY enthusiasts.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality:
High-resolution, printable pages.
Searchability:
Searchable text for quick information retrieval.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Page Count
Page Count:
Estimated 300+ pages (typical for this level of detail across variants).
⚙️ Engine Specifications
Primary Engine 50Cc
Engine Type:
2-stroke, single-cylinder, air-cooled.
Displacement:
49.3 cc
Bore X Stroke:
39 mm x 41.4 mm
Compression Ratio:
Approx. 7.4:1
Power Output:
Approx. 4.2 - 5.0 HP @ 7000 rpm (variant dependent).
Primary Engine 125 150Cc
Engine Type:
4-stroke, single-cylinder, air-cooled.
Displacement 125:
124.9 cc
Displacement 150:
150 cc (likely based on Piaggio LEADER engine architecture).
Power Output 125:
Approx. 10.5 - 11.5 HP @ 8000 rpm.
Power Output 150:
Approx. 12 - 13 HP @ 7500 rpm.
Performance
Top Speed 50Cc:
Limited to approx. 45 km/h (legal restriction for 50cc class).
Top Speed 125Cc:
Approx. 90-100 km/h.
Top Speed 150Cc:
Approx. 100-110 km/h.
Fuel System
Fuel Delivery 50Cc:
Dell'Orto PHVA 12 QD carburetor.
Fuel Delivery 125 150Cc:
Dell'Orto PHBH 28 BD or similar for 125/150cc, or Piaggio's P-series carburetors (e.g., 27.5mm).
Fuel Type:
Unleaded gasoline (RON 95 recommended).
Fuel Tank Capacity:
Approx. 7.5 Liters.
🔧 Transmission
Standard
Transmission Type:
Automatic centrifugal clutch with V-belt transmission (CVT).
Gear Ratios:
Continuously variable, managed by variator and torque converter. Specific ratios determined by variator roller weights and clutch spring tension.
Features
Clutch Type:
Automatic dry centrifugal clutch.
📐 Dimensions
Exterior
Length:
Approx. 1850 mm.
Width:
Approx. 700 mm (at handlebars).
Height:
Approx. 1150 mm (at handlebars).
Wheelbase:
Approx. 1300 mm.
Weights
Dry Weight 50Cc:
Approx. 100 kg.
Dry Weight 125Cc:
Approx. 110 kg.
Gross Vehicle Weight Rating:
Typically around 250-275 kg.
Wheels Tires
Front Wheel Size:
13-inch.
Rear Wheel Size:
13-inch.
Front Tire Size:
120/60-13.
Rear Tire Size:
130/60-13.
Wheel Bolt Pattern:
N/A (typically lug bolts or integrated hub design for scooters).
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (Scooters typically not subject to the same rigorous crash testing as automobiles).
Active Features
Braking System:
Front disc brake, rear drum brake for optimal stopping power and control in urban conditions.
Passive Features
Lighting:
Halogen headlight, LED taillight and brake light, front and rear turn signals for visibility.
Mirrors:
Large, adjustable rearview mirrors for enhanced situational awareness.
💡 Technology Features
Infotainment
Instrument Cluster:
Analog speedometer, odometer, fuel gauge (on some models), indicator lights for turn signals, high beam, oil level.
Driver Assistance
ABS:
Not typically equipped with ABS, particularly on 50cc models. Some higher-spec 125/150cc models might have had optional front ABS in later years, but unlikely.
Connectivity
Usb Charging:
Not standard. Aftermarket charging ports may be installed.
🔧 Maintenance
Service Intervals
Engine Oil Change 50Cc:
Every 2,000 - 3,000 km or annually (pre-mix or separate oil tank system).
Engine Oil Change 125 150Cc:
Every 3,000 - 5,000 km or annually.
Transmission Oil Change 125 150Cc:
Every 6,000 - 10,000 km.
Air Filter Cleaning Inspection:
Every 3,000 - 5,000 km.
Spark Plug Replacement:
Every 4,000 - 6,000 km (depending on plug type).
Brake Pad Inspection:
Every 3,000 - 5,000 km.
Fluid Specifications
Engine Oil 50Cc 2Stroke Oil:
High-quality 2-stroke scooter oil, JASO FD or API TC certified.
Engine Oil 125 150Cc 4Stroke:
SAE 5W-40 or 10W-40 synthetic or semi-synthetic scooter oil, API SG/SH/SJ or higher, JASO MA certified.
Transmission Oil 125 150Cc:
SAE 75W-90 or 80W-90 gear oil, API GL-4.
Brake Fluid:
DOT 3 or DOT 4 hydraulic brake fluid.
Coolant Type:
N/A (Air-cooled engines).
Known Issues
Electrical Connections:
Corrosion or looseness in wiring harnesses, especially around handlebar and under-seat areas, can lead to intermittent electrical issues.
Carburetor Clogging:
2-stroke models are susceptible to carburetor jetting issues or clogging if fuel quality is poor or the vehicle sits for extended periods.
Cvt Belt Wear:
V-belt can wear over time, leading to reduced acceleration and potential slippage; requires periodic inspection and replacement.
Suspension Seals:
Front fork seals can degrade, leading to oil leaks and reduced damping performance.
📚 Vehicle History
Brand Heritage
Manufacturer:
Aprilia is an Italian manufacturer renowned for its performance motorcycles and scooters.
Model Evolution
Introduction Period:
The Habana and Mojito models were introduced in the late 1990s and early 2000s, representing Aprilia's foray into the stylish retro-scooter market.
Design Inspiration:
The Mojito, in particular, featured a highly distinctive design with its exposed chrome frame elements, inspired by classic Piaggio Vespa models and art deco styling.
Engine Platforms:
Likely utilized Piaggio's proven Hi-Per 2 (50cc 2-stroke) and LEADER (125/150cc 4-stroke) engine platforms, known for their reliability and performance.
Production
Manufacturing Location:
Primarily manufactured in Italy.
🏆 Awards & Recognition
Recognitions
Awards:
No specific widely publicized awards found for these models; appreciated for their unique styling and Italian flair.
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