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Aprilia Mojito 150 2003-2007 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Aprilia Model: Mojito 150 Codes Model Code: APRIO150 (likely chassis designation, actual code not provided but typical for manufacturer) 👋 Introduction Market Position Category: Stylish Urban Scooter Target Audience: Commuters, style-conscious riders, urban dwellers seeking a distinctive and capable 150cc scooter. Competitive Analysis Competitors: Piaggio Vespa LX150, Kymco People 150, Honda SH150i (depending on market availability during those years). Key Features Design: Retro-modern styling with a distinctive 'Mojito' aesthetic, often featuring elements like a chrome grille and vintage-inspired bodywork. Engine Size: 150cc class, offering a balance of urban agility and highway capability. 📋 Manual Details Coverage Areas Model Years Covered: 2003, 2004, 2005, 2006, 2007 Regions Covered: Global (assuming, as specific regional variations are not mentioned) Page Count Estimated Page Count: Likely 200-400 pages (typical for a comprehensive workshop manual of this era and type) Manual Type Type: Workshop Service Repair Manual Language Language: English (implied by description's mention of mechanical technicians, often international) - confirmation needed from actual manual. Format Format: PDF 📖 Manual Coverage Systems Covered Powertrain: Engine (disassembly, assembly, tuning, lubrication, cooling), Transmission (CVT), Fuel System (carburetor, fuel pump, lines), Exhaust System. Chassis: Brakes (hydraulic, caliper, master cylinder, lines), Suspension (front fork, rear shock absorber), Steering System, Wheels & Tires. Electrical: Ignition System, Lighting System, Battery, Charging System (alternator/stator, regulator/rectifier), Starting System, Wiring Diagrams, Instrument Panel. Bodywork: Body panels, fairings, seat, storage, maintenance access points. Procedures Included Maintenance: Routine checks, oil changes, filter replacements, spark plug service, brake adjustments, chain lubrication (if applicable, though CVT usually belt-driven). Troubleshooting: Diagnostic procedures for common problems, symptom-based fault finding, electrical troubleshooting guides. Repair: Engine rebuild, transmission service, brake caliper overhaul, suspension component replacement, electrical component diagnosis and repair. Installation: Component removal and installation procedures, torques specifications for fasteners. Technical Depth Depth: Comprehensive (covers detailed disassembly, assembly, adjustment, and repair for all major vehicle systems) 📊 Manual Specifications File Format File Type: PDF Searchability: Likely text-searchable if OCR'd, image-based PDF would limit searchability. Print Quality Printability: Designed for printing, often with clear diagrams and text. Binding Type Binding: N/A (Digital PDF format) Paper Type Paper: N/A (Digital PDF format) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, liquid-cooled (likely, though air-cooled variants may exist - confirmation needed from manual) Displacement: Approximately 150cc (specific value typically around 150-151cc) Bore X Stroke: Specific dimensions not provided, but typical for a 150cc class motor. Compression Ratio: Specific ratio not provided, but standard for gasoline engines of this type. Performance Horsepower: Estimated 10-12 HP (typical for 150cc scooters of this era) Torque: Estimated 8-10 Nm (typical for 150cc scooters of this era) Fuel System Induction: Carburetor (likely, Mikuni or Keihin model specific, e.g., Keihin CVK30 or similar) Fuel Type: Unleaded Gasoline (Octane rating to be specified in manual, typically 87 RON / 87 AKI or higher) Ignition Ignition System: CDI (Capacitor Discharge Ignition), Electronic Advance 🔧 Transmission Standard Type: Automatic CVT (Continuously Variable Transmission) with belt drive. Drive Type: Belt Drive to rear wheel. Features Gear Ratios: Continuously variable, managed by clutch and variator. 📐 Dimensions Exterior Length: Specific dimensions not provided, but typically around 1900-2000 mm. Width: Specific dimensions not provided, but typically around 700-750 mm. Height: Specific dimensions not provided, but typically around 1300-1400 mm to handlebars. Weights Dry Weight: Estimated 130-140 kg (typical for 150cc scooters) Curb Weight: Likely slightly higher than dry weight, depending on fluids. Payload Capacity: Typically around 150-180 kg (rider + cargo). Wheels Tires Front Tire Size: Commonly 120/70-12 or similar. Rear Tire Size: Commonly 130/70-12 or similar. Wheel Size: 12-inch wheels front and rear. 🛡️ Safety Features Ratings Crash Test Results: N/A (Motorcycles and scooters are not subject to standardized car crash tests). Active Features Braking System: Front disc brake (hydraulic), Rear drum brake (or sometimes disc depending on exact spec). Confirmation needed from manual. Passive Features Lighting: Headlight, tail light, brake light, turn signals. Mirrors: Standard handlebar-mounted mirrors. 💡 Technology Features Infotainment Dashboard: Analog speedometer, fuel gauge, indicator lights (turn signals, high beam, oil pressure/check engine). Driver Assistance ABS: ABS was not a common feature on scooters of this class and era. Confirmation needed from manual. (Likely not equipped) Connectivity Connectivity Features: None (basic mechanical and electrical systems). 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 3,000-5,000 km or annually. Specific interval to be detailed in manual. Spark Plug Replacement: Typically every 10,000-15,000 km. Specific plug type and gap to be in manual. Belt Inspection Replacement: Inspect every 10,000 km, replace every 20,000-30,000 km or as wear dictates. Specific replacement part number in manual. Fluid Specifications Engine Oil Type: Likely SAE 10W-40 or 15W-50, JASO MA certified motorcycle oil. Specific viscosity and API rating to be in manual. Engine Oil Capacity: Approximately 0.8 - 1.0 Liters (with filter change). Exact capacity in manual. Brake Fluid Type: DOT 4. Specific type...
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Aprilia Mojito 150 2003-2007 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
Mojito 150
Codes
Model Code:
APRIO150 (likely chassis designation, actual code not provided but typical for manufacturer)
👋 Introduction
Market Position
Category:
Stylish Urban Scooter
Target Audience:
Commuters, style-conscious riders, urban dwellers seeking a distinctive and capable 150cc scooter.
Competitive Analysis
Competitors:
Piaggio Vespa LX150, Kymco People 150, Honda SH150i (depending on market availability during those years).
Key Features
Design:
Retro-modern styling with a distinctive 'Mojito' aesthetic, often featuring elements like a chrome grille and vintage-inspired bodywork.
Engine Size:
150cc class, offering a balance of urban agility and highway capability.
📋 Manual Details
Coverage Areas
Model Years Covered:
2003, 2004, 2005, 2006, 2007
Regions Covered:
Global (assuming, as specific regional variations are not mentioned)
Page Count
Estimated Page Count:
Likely 200-400 pages (typical for a comprehensive workshop manual of this era and type)
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English (implied by description's mention of mechanical technicians, often international) - confirmation needed from actual manual.
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Engine (disassembly, assembly, tuning, lubrication, cooling), Transmission (CVT), Fuel System (carburetor, fuel pump, lines), Exhaust System.
Chassis:
Brakes (hydraulic, caliper, master cylinder, lines), Suspension (front fork, rear shock absorber), Steering System, Wheels & Tires.
Electrical:
Ignition System, Lighting System, Battery, Charging System (alternator/stator, regulator/rectifier), Starting System, Wiring Diagrams, Instrument Panel.
Bodywork:
Body panels, fairings, seat, storage, maintenance access points.
Procedures Included
Maintenance:
Routine checks, oil changes, filter replacements, spark plug service, brake adjustments, chain lubrication (if applicable, though CVT usually belt-driven).
Troubleshooting:
Diagnostic procedures for common problems, symptom-based fault finding, electrical troubleshooting guides.
Repair:
Engine rebuild, transmission service, brake caliper overhaul, suspension component replacement, electrical component diagnosis and repair.
Installation:
Component removal and installation procedures, torques specifications for fasteners.
Technical Depth
Depth:
Comprehensive (covers detailed disassembly, assembly, adjustment, and repair for all major vehicle systems)
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable if OCR'd, image-based PDF would limit searchability.
Print Quality
Printability:
Designed for printing, often with clear diagrams and text.
Binding Type
Binding:
N/A (Digital PDF format)
Paper Type
Paper:
N/A (Digital PDF format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, liquid-cooled (likely, though air-cooled variants may exist - confirmation needed from manual)
Displacement:
Approximately 150cc (specific value typically around 150-151cc)
Bore X Stroke:
Specific dimensions not provided, but typical for a 150cc class motor.
Compression Ratio:
Specific ratio not provided, but standard for gasoline engines of this type.
Performance
Horsepower:
Estimated 10-12 HP (typical for 150cc scooters of this era)
Torque:
Estimated 8-10 Nm (typical for 150cc scooters of this era)
Fuel System
Induction:
Carburetor (likely, Mikuni or Keihin model specific, e.g., Keihin CVK30 or similar)
Fuel Type:
Unleaded Gasoline (Octane rating to be specified in manual, typically 87 RON / 87 AKI or higher)
Ignition
Ignition System:
CDI (Capacitor Discharge Ignition), Electronic Advance
🔧 Transmission
Standard
Type:
Automatic CVT (Continuously Variable Transmission) with belt drive.
Drive Type:
Belt Drive to rear wheel.
Features
Gear Ratios:
Continuously variable, managed by clutch and variator.
📐 Dimensions
Exterior
Length:
Specific dimensions not provided, but typically around 1900-2000 mm.
Width:
Specific dimensions not provided, but typically around 700-750 mm.
Height:
Specific dimensions not provided, but typically around 1300-1400 mm to handlebars.
Weights
Dry Weight:
Estimated 130-140 kg (typical for 150cc scooters)
Curb Weight:
Likely slightly higher than dry weight, depending on fluids.
Payload Capacity:
Typically around 150-180 kg (rider + cargo).
Wheels Tires
Front Tire Size:
Commonly 120/70-12 or similar.
Rear Tire Size:
Commonly 130/70-12 or similar.
Wheel Size:
12-inch wheels front and rear.
🛡️ Safety Features
Ratings
Crash Test Results:
N/A (Motorcycles and scooters are not subject to standardized car crash tests).
Active Features
Braking System:
Front disc brake (hydraulic), Rear drum brake (or sometimes disc depending on exact spec). Confirmation needed from manual.
Passive Features
Lighting:
Headlight, tail light, brake light, turn signals.
Mirrors:
Standard handlebar-mounted mirrors.
💡 Technology Features
Infotainment
Dashboard:
Analog speedometer, fuel gauge, indicator lights (turn signals, high beam, oil pressure/check engine).
Driver Assistance
ABS:
ABS was not a common feature on scooters of this class and era. Confirmation needed from manual. (Likely not equipped)
Connectivity
Connectivity Features:
None (basic mechanical and electrical systems).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-5,000 km or annually. Specific interval to be detailed in manual.
Spark Plug Replacement:
Typically every 10,000-15,000 km. Specific plug type and gap to be in manual.
Belt Inspection Replacement:
Inspect every 10,000 km, replace every 20,000-30,000 km or as wear dictates. Specific replacement part number in manual.
Fluid Specifications
Engine Oil Type:
Likely SAE 10W-40 or 15W-50, JASO MA certified motorcycle oil. Specific viscosity and API rating to be in manual.
Engine Oil Capacity:
Approximately 0.8 - 1.0 Liters (with filter change). Exact capacity in manual.
Brake Fluid Type:
DOT 4. Specific type and replacement interval in manual.
Coolant Type:
If liquid-cooled: Ethylene glycol-based antifreeze mixture. Specific type and capacity in manual.
Known Issues
Common Problems:
Potential issues could include carburetor tuning sensitivity, CVT belt wear, aging electrical connectors, and suspension wear. The manual will provide diagnostic guidance for these.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Aprilia is an Italian manufacturer known for its performance motorcycles and scooters.
Model Evolution
Introduction Year:
The Mojito model line was introduced by Aprilia in the late 1990s, evolving over the years. The 150cc variant was introduced to offer more power for urban commuting and slightly longer distances.
Production
Production Period:
2003-2007 for this specific manual coverage.
Manufacturing Location:
Likely Italy or other European facilities owned by Aprilia/Piaggio Group.
🏆 Awards & Recognition
Recognitions
Awards Received:
Specific awards for the Mojito 150 from 2003-2007 are not widely documented. Its recognition would be more within its class for design and performance.
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