Aprilia Mojito 50 125 150 Workshop Repair Service Manual
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🏷️ Basic Information Identification Make: Aprilia Model: Mojito Model Variants: 50, 125, 150 Production Years Covered: 1999-2008 Chassis Codes: Not explicitly specified, but likely includes variants like PJ for 50cc, AP81 for 125cc, and similar Aprilia designations for 150cc. 👋 Introduction Market Position Target Audience: Professional motorcycle mechanics, experienced DIY enthusiasts, and Aprilia service centers requiring detailed repair and maintenance information for the Mojito series. Competitive Analysis Value Proposition: Provides factory-level accuracy and completeness, essential for accurate diagnostics and repairs, surpassing generic online information or less detailed third-party manuals. Key Features Manual Attributes: Original factory content, detailed diagrams, comprehensive troubleshooting, and extensive technical data for a range of Mojito models and years. 📋 Manual Details Coverage Areas Manual Coverage Areas: Comprehensive coverage including Special Tools, Maintenance, Troubleshooting, Electrical System, Engine (from vehicle and separate), Power Supply, Suspensions, Chassis, Braking System, Cooling System, Bodywork, and Pre-Delivery. Page Count Page Count: 105 Manual Type Manual Type: Workshop Repair Service Manual Language Language: English Format File Format: PDF Compatibility Compatible Operating Systems: All Versions of Windows & Mac Requirements Required Software: Adobe PDF Reader 📖 Manual Coverage Systems Covered Engine Systems: Detailed coverage of engine disassembly, assembly, component inspection, and repair for all Mojito variants. Includes power supply, cooling system, and fuel delivery. Transmission Systems: While not explicitly listed as a separate section, transmission-related components and maintenance would be implicitly covered within engine and drivetrain sections. Automatic transmissions (CVTs) are standard on these models. Braking Systems: Comprehensive information on the hydraulic braking system, including component identification, maintenance, troubleshooting, and repair procedures for both front and rear brakes. Suspension Systems: Detailed procedures for front fork maintenance, rear shock absorber inspection and replacement, and related components. Electrical Systems: Extensive coverage of the electrical system, including wiring diagrams, component testing, troubleshooting for ignition, lighting, starting, and charging systems. Chassis And Bodywork: Includes information on chassis components, frame inspection, body panel removal and installation, and pre-delivery checks. Procedures Included Maintenance Procedures: Covers routine maintenance tasks such as oil changes, filter replacements, spark plug checks, brake fluid service, and general inspection. Troubleshooting Procedures: Provides systematic troubleshooting guides for common issues, diagnostic flowcharts, and solutions for performance or operational problems. Repair Procedures: Step-by-step instructions for disassembling, repairing, and reassembling major vehicle components and systems. Diagnostic Procedures: Detailed diagnostic steps for identifying the root cause of malfunctions within various systems. Special Tool Usage: Information on specialized tools required for specific repair and maintenance tasks. Technical Depth Technical Depth: High. This is a factory-level workshop manual designed for professional technicians, offering in-depth mechanical and electrical repair procedures, diagnostic information, and technical specifications. 📊 Manual Specifications File Format Details File Quality: PDF format, assumed to be high-resolution scans of original documents for clarity and readability. Searchable text functionality is common in well-produced PDF manuals. Printable: Yes, PDF files are typically printable. Binding Type Binding Type: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine 50Cc Engine Type 50Cc: Likely a 2-stroke, single-cylinder, air-cooled engine (e.g., Minarelli or Aprilia's own design). Displacement 50Cc: Approximately 49cc. Primary Engine 125Cc Engine Type 125Cc: Likely a 4-stroke, single-cylinder, 2-valve or 4-valve, air-cooled or liquid-cooled engine (e.g., Piaggio LEA, or similar). Displacement 125Cc: Approximately 124cc. Primary Engine 150Cc Engine Type 150Cc: Likely a 4-stroke, single-cylinder, potentially with a larger bore than the 125cc variant, air-cooled or liquid-cooled. Displacement 150Cc: Approximately 149cc to 150cc. Performance General Horsepower Output: Highly dependent on specific engine variant. 50cc models typically range from 4-8 HP, while 125/150cc models would be in the 9-15 HP range. Torque Output: Specific torque figures would vary by engine; expect moderate torque for city commuting. Fuel System Fuel Delivery 50Cc: Likely Carbureted (Dell'Orto or similar) for the 50cc models. Fuel Delivery 125 150Cc: Could be Carbureted or Fuel Injection depending on the specific variant and year within the 1999-2008 range. Fuel Injection became more common towards the later part of this period. Cooling System Cooling Method: Air-cooled for most 50cc models and potentially some 125/150cc variants; liquid-cooled for higher performance 125/150cc variants is also possible. 🔧 Transmission Standard Transmission Transmission Type: Automatic Continuously Variable Transmission (CVT) with Dry Clutch. Features Transmission Features: Provides seamless gear changes and optimized power delivery for scooter operation. 📐 Dimensions Exterior General Vehicle Type: Scooter Wheelbase: Specific figures vary by model, but typical for scooters in this class (e.g., around 1300-1400mm). Seat Height: Designed for accessibility, likely in the 750-800mm range. Weights Dry Weight: Varies by engine size. 50cc models likely around 90-100 kg, 125/150cc models around 110-125 kg. 🛡️ Safety Features Active Features Braking System: Front disc brake, rear drum brake (common for 50cc and some 125cc). Some 125/150cc models may feature dual disc brakes or rear disc brake. Passive Features Lighting: Standard headlight, taillight, brake lights, and turn signals as per regulations. Frame Construction:...
Not explicitly specified, but likely includes variants like PJ for 50cc, AP81 for 125cc, and similar Aprilia designations for 150cc.
👋 Introduction
Market Position
Target Audience:
Professional motorcycle mechanics, experienced DIY enthusiasts, and Aprilia service centers requiring detailed repair and maintenance information for the Mojito series.
Competitive Analysis
Value Proposition:
Provides factory-level accuracy and completeness, essential for accurate diagnostics and repairs, surpassing generic online information or less detailed third-party manuals.
Key Features
Manual Attributes:
Original factory content, detailed diagrams, comprehensive troubleshooting, and extensive technical data for a range of Mojito models and years.
📋 Manual Details
Coverage Areas
Manual Coverage Areas:
Comprehensive coverage including Special Tools, Maintenance, Troubleshooting, Electrical System, Engine (from vehicle and separate), Power Supply, Suspensions, Chassis, Braking System, Cooling System, Bodywork, and Pre-Delivery.
Page Count
Page Count:
105
Manual Type
Manual Type:
Workshop Repair Service Manual
Language
Language:
English
Format
File Format:
PDF
Compatibility
Compatible Operating Systems:
All Versions of Windows & Mac
Requirements
Required Software:
Adobe PDF Reader
📖 Manual Coverage
Systems Covered
Engine Systems:
Detailed coverage of engine disassembly, assembly, component inspection, and repair for all Mojito variants. Includes power supply, cooling system, and fuel delivery.
Transmission Systems:
While not explicitly listed as a separate section, transmission-related components and maintenance would be implicitly covered within engine and drivetrain sections. Automatic transmissions (CVTs) are standard on these models.
Braking Systems:
Comprehensive information on the hydraulic braking system, including component identification, maintenance, troubleshooting, and repair procedures for both front and rear brakes.
Suspension Systems:
Detailed procedures for front fork maintenance, rear shock absorber inspection and replacement, and related components.
Electrical Systems:
Extensive coverage of the electrical system, including wiring diagrams, component testing, troubleshooting for ignition, lighting, starting, and charging systems.
Chassis And Bodywork:
Includes information on chassis components, frame inspection, body panel removal and installation, and pre-delivery checks.
Procedures Included
Maintenance Procedures:
Covers routine maintenance tasks such as oil changes, filter replacements, spark plug checks, brake fluid service, and general inspection.
Troubleshooting Procedures:
Provides systematic troubleshooting guides for common issues, diagnostic flowcharts, and solutions for performance or operational problems.
Repair Procedures:
Step-by-step instructions for disassembling, repairing, and reassembling major vehicle components and systems.
Diagnostic Procedures:
Detailed diagnostic steps for identifying the root cause of malfunctions within various systems.
Special Tool Usage:
Information on specialized tools required for specific repair and maintenance tasks.
Technical Depth
Technical Depth:
High. This is a factory-level workshop manual designed for professional technicians, offering in-depth mechanical and electrical repair procedures, diagnostic information, and technical specifications.
📊 Manual Specifications
File Format Details
File Quality:
PDF format, assumed to be high-resolution scans of original documents for clarity and readability. Searchable text functionality is common in well-produced PDF manuals.
Printable:
Yes, PDF files are typically printable.
Binding Type
Binding Type:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine 50Cc
Engine Type 50Cc:
Likely a 2-stroke, single-cylinder, air-cooled engine (e.g., Minarelli or Aprilia's own design).
Displacement 50Cc:
Approximately 49cc.
Primary Engine 125Cc
Engine Type 125Cc:
Likely a 4-stroke, single-cylinder, 2-valve or 4-valve, air-cooled or liquid-cooled engine (e.g., Piaggio LEA, or similar).
Displacement 125Cc:
Approximately 124cc.
Primary Engine 150Cc
Engine Type 150Cc:
Likely a 4-stroke, single-cylinder, potentially with a larger bore than the 125cc variant, air-cooled or liquid-cooled.
Displacement 150Cc:
Approximately 149cc to 150cc.
Performance General
Horsepower Output:
Highly dependent on specific engine variant. 50cc models typically range from 4-8 HP, while 125/150cc models would be in the 9-15 HP range.
Torque Output:
Specific torque figures would vary by engine; expect moderate torque for city commuting.
Fuel System
Fuel Delivery 50Cc:
Likely Carbureted (Dell'Orto or similar) for the 50cc models.
Fuel Delivery 125 150Cc:
Could be Carbureted or Fuel Injection depending on the specific variant and year within the 1999-2008 range. Fuel Injection became more common towards the later part of this period.
Cooling System
Cooling Method:
Air-cooled for most 50cc models and potentially some 125/150cc variants; liquid-cooled for higher performance 125/150cc variants is also possible.
🔧 Transmission
Standard Transmission
Transmission Type:
Automatic Continuously Variable Transmission (CVT) with Dry Clutch.
Features
Transmission Features:
Provides seamless gear changes and optimized power delivery for scooter operation.
📐 Dimensions
Exterior General
Vehicle Type:
Scooter
Wheelbase:
Specific figures vary by model, but typical for scooters in this class (e.g., around 1300-1400mm).
Seat Height:
Designed for accessibility, likely in the 750-800mm range.
Weights
Dry Weight:
Varies by engine size. 50cc models likely around 90-100 kg, 125/150cc models around 110-125 kg.
🛡️ Safety Features
Active Features
Braking System:
Front disc brake, rear drum brake (common for 50cc and some 125cc). Some 125/150cc models may feature dual disc brakes or rear disc brake.
Passive Features
Lighting:
Standard headlight, taillight, brake lights, and turn signals as per regulations.
Frame Construction:
Steel frame for structural integrity.
💡 Technology Features
Infotainment
Instrument Panel:
Analog speedometer, fuel gauge, odometer, and indicator lights. Some models might include a digital clock.
Driver Assistance
Safety Systems:
Basic scooter design. No advanced driver-assistance systems (ADAS) are present.
Connectivity
Connectivity Features:
None typical for this era and scooter type.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-5,000 km or annually for 4-stroke engines, and as per manufacturer recommendation for 2-stroke oil injection systems.
Spark Plug Replacement:
Recommended at intervals specified in the manual, often around 5,000-10,000 km depending on plug type.
Belt Drive Inspection:
CVT belt inspection and replacement is crucial, typically recommended around 10,000-15,000 km or as per manual guidelines.
Fluid Specifications
Engine Oil Type:
For 4-stroke models: SAE 10W-40 or 15W-50 API SG/SH/SJ/SL. For 2-stroke: Specific high-quality 2-stroke oil for oil injection system.
Coolant Type:
If liquid-cooled: Ethylene glycol-based antifreeze coolant with a 50/50 mix of coolant and distilled water.
Brake Fluid Type:
DOT 4 hydraulic brake fluid.
Known Issues
Common Wear Items:
CVT belt, drive rollers, brake pads/shoes, tires, and suspension bushings are common wear items requiring periodic inspection and replacement.
Electrical Connections:
Corrosion or loose electrical connections can lead to intermittent issues; regular inspection of wiring harnesses and connectors is advised.
Carburetor Cleaning:
For carbureted models, periodic cleaning and adjustment may be necessary due to fuel quality or contamination.
📚 Vehicle History
Brand Heritage
Brand History:
Aprilia is an Italian manufacturer with a strong heritage in performance motorcycles and scooters, known for its sporty designs and innovative engineering.
Model Evolution
Mojito Design Philosophy:
The Mojito line is characterized by its distinctive retro/vintage styling, often referred to as a 'scooter with a personality,' inspired by classic European scooter designs.