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Aprilia NA 850 Mana Motorcycle Service Repair Manual

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🏷️ Basic Information Identification Make: Aprilia Model: NA 850 Mana Vehicle Type: Motorcycle Model Designation: NA 850 Mana Codes Chassis Code: AP810350 👋 Introduction Market Position Target Audience: Do-it-yourselfers and experienced mechanics Competitive Analysis Value Proposition: Inexpensive way to keep the vehicle working properly, saving money on repairs. Key Features Visual Aids: Detailed illustrations, pictures, part diagrams, wiring schematics. Instruction Style: Step-by-step instructions based on complete disassembly. 📋 Manual Details Coverage Areas Applicable Model Years: Not Specified (Presumed to cover the primary production run of the NA 850 Mana) Page Count Total Pages: 268 Manual Type Type: Complete Service Repair Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Primary Systems: • Maintenance • Electrical System • Engine (From Vehicle) • Engine • Suspensions • Chassis • Braking System • Cooling System Specific Engine Components: • Engine block • Cylinder heads • Pistons • Crankshaft • Valvetrain • Lubrication system • Fuel system (including injectors and fuel pump) Specific Chassis Components: • Frame • Swingarm • Wheels • Tires • Handlebars • Seat • Storage compartment Specific Electrical Components: • Battery • Ignition system • Lighting system (headlights, taillights, turn signals) • Starter motor • Charging system (alternator, regulator/rectifier) • Wiring harness • Sensors • ECU (Engine Control Unit) Procedures Included Repair Procedures: • Complete tear down and rebuild • Diagnostic and repair procedures • Troubleshooting Maintenance Procedures: • Routine inspections • Fluid changes (engine oil, coolant, brake fluid) • Filter replacements (oil filter, air filter) • Chain/belt adjustment and maintenance (if applicable) • Tire pressure and wear checks • Brake pad and fluid checks Diagnostic Procedures: Fault code reading, circuit testing, component testing, troubleshooting flowcharts. Torque Specifications: Detailed torque values for all critical fasteners and components. Technical Depth Depth Of Coverage: Comprehensive, from basic maintenance to complete rebuilds, including step-by-step instructions. Diagnostic Tools: Information potentially includes required diagnostic tools or methods specific to Aprilia motorcycles of that era. 📊 Manual Specifications File Format Reader Requirements: Adobe PDF Reader Compatibility: All Versions of Windows & Mac, Linux OS, iPhone, iPad, Android, etc. Print Quality Searchability: Searchable Completeness: 100% Complete and Intact, no missing/corrupt pages/sections Binding Type Distribution Method: Instant Download Paper Type Physical Characteristics: Digital (can be burned to CD-ROM or printed) ⚙️ Engine Specifications Primary Engine Engine Displacement: 849.5 cc Engine Configuration: V-Twin, Four-stroke Cooling System: Liquid-cooled Performance Horsepower: Approximately 75 HP (specifications vary by region and tuning) Torque: Approximately 75 Nm (specifications vary by region and tuning) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline 🔧 Transmission Standard Transmission Type: Continuously Variable Transmission (CVT) Optional Transmission Options: N/A (CVT is standard) Features Transmission Modes: Likely includes automatic modes (e.g., 'Tour' and 'Sport') and a manual override function. Final Drive: Belt drive 📐 Dimensions Exterior Length: 2100 mm (approx.) Width: 800 mm (approx.) Height: 1160 mm (approx.) Weights Dry Weight: Approximately 205 kg Wet Weight: Approximately 220 kg Fuel Tank Capacity: 18.5 Liters 🛡️ Safety Features Ratings Crash Test Results: Not applicable for motorcycles in the same way as cars. Active Features Braking System: Front: Dual disc brakes, Rear: Single disc brake. Likely features ABS (Anti-lock Braking System) as an option or standard depending on model year and region. Lighting: Halogen headlights, LED taillights (typical for this era). Passive Features Chassis Design: Steel trellis frame providing structural rigidity. 💡 Technology Features Infotainment Instrument Cluster: Digital instrument cluster displaying speed, RPM, fuel level, gear indicator (if applicable for manual mode), odometer, trip meter, clock, and warning lights. Likely includes diagnostic codes. Driver Assistance ABS: Optional or standard Anti-lock Braking System (ABS) depending on model year and market. Connectivity Wiring Schematics: Included in the manual, crucial for understanding and troubleshooting the electrical system. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 6,000 - 10,000 km or annually, whichever comes first (refer to manual for precise specification). Spark Plug Replacement: Recommended around 12,000 - 20,000 km (refer to manual for precise specification). Fluid Specifications Engine Oil Type: Fully synthetic motorcycle engine oil, typically SAE 10W-40 or 15W-50, meeting API SG or higher and JASO MA specifications (refer to manual for exact specification). Coolant Type: Ethylene glycol-based antifreeze, typically a 50/50 mix with distilled water (refer to manual for exact specification). Brake Fluid Type: DOT 4 brake fluid (refer to manual for exact specification). Transmission Fluid: Specific CVT fluid or specified engine oil for the transmission/clutch assembly (refer to manual for exact specification). Known Issues Common Wear Items: CVT belt wear, clutch assembly wear, electrical connections (common for all motorcycles), chain and sprockets (if applicable, though belt drive is standard). Potential Troubleshooting Areas: Fuel injection system diagnostics, CVT operation irregularities, electrical gremlins. 📚 Vehicle History Brand Heritage Manufacturer Origin: Italy Model Evolution Introduction Year: 2007 Unique Selling Points: The Mana is characterized by its...
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Aprilia NA 850 Mana Motorcycle Service Repair Manual
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
NA 850 Mana
Vehicle Type:
Motorcycle
Model Designation:
NA 850 Mana
Codes
Chassis Code:
AP810350
👋 Introduction
Market Position
Target Audience:
Do-it-yourselfers and experienced mechanics
Competitive Analysis
Value Proposition:
Inexpensive way to keep the vehicle working properly, saving money on repairs.
Key Features
Visual Aids:
Detailed illustrations, pictures, part diagrams, wiring schematics.
Instruction Style:
Step-by-step instructions based on complete disassembly.
📋 Manual Details
Coverage Areas
Applicable Model Years:
Not Specified (Presumed to cover the primary production run of the NA 850 Mana)
Page Count
Total Pages:
268
Manual Type
Type:
Complete Service Repair Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Primary Systems:
• Maintenance
• Electrical System
• Engine (From Vehicle)
• Engine
• Suspensions
• Chassis
• Braking System
• Cooling System
Specific Engine Components:
• Engine block
• Cylinder heads
• Pistons
• Crankshaft
• Valvetrain
• Lubrication system
• Fuel system (including injectors and fuel pump)
Specific Chassis Components:
• Frame
• Swingarm
• Wheels
• Tires
• Handlebars
• Seat
• Storage compartment
Specific Electrical Components:
• Battery
• Ignition system
• Lighting system (headlights, taillights, turn signals)
• Starter motor
• Charging system (alternator, regulator/rectifier)
• Wiring harness
• Sensors
• ECU (Engine Control Unit)
Procedures Included
Repair Procedures:
• Complete tear down and rebuild
• Diagnostic and repair procedures
• Troubleshooting
Maintenance Procedures:
• Routine inspections
• Fluid changes (engine oil, coolant, brake fluid)
• Filter replacements (oil filter, air filter)
• Chain/belt adjustment and maintenance (if applicable)
• Tire pressure and wear checks
• Brake pad and fluid checks
Diagnostic Procedures:
Fault code reading, circuit testing, component testing, troubleshooting flowcharts.
Torque Specifications:
Detailed torque values for all critical fasteners and components.
Technical Depth
Depth Of Coverage:
Comprehensive, from basic maintenance to complete rebuilds, including step-by-step instructions.
Diagnostic Tools:
Information potentially includes required diagnostic tools or methods specific to Aprilia motorcycles of that era.
📊 Manual Specifications
File Format
Reader Requirements:
Adobe PDF Reader
Compatibility:
All Versions of Windows & Mac, Linux OS, iPhone, iPad, Android, etc.
Print Quality
Searchability:
Searchable
Completeness:
100% Complete and Intact, no missing/corrupt pages/sections
Binding Type
Distribution Method:
Instant Download
Paper Type
Physical Characteristics:
Digital (can be burned to CD-ROM or printed)
⚙️ Engine Specifications
Primary Engine
Engine Displacement:
849.5 cc
Engine Configuration:
V-Twin, Four-stroke
Cooling System:
Liquid-cooled
Performance
Horsepower:
Approximately 75 HP (specifications vary by region and tuning)
Torque:
Approximately 75 Nm (specifications vary by region and tuning)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline
🔧 Transmission
Standard
Transmission Type:
Continuously Variable Transmission (CVT)
Optional
Transmission Options:
N/A (CVT is standard)
Features
Transmission Modes:
Likely includes automatic modes (e.g., 'Tour' and 'Sport') and a manual override function.
Final Drive:
Belt drive
📐 Dimensions
Exterior
Length:
2100 mm (approx.)
Width:
800 mm (approx.)
Height:
1160 mm (approx.)
Weights
Dry Weight:
Approximately 205 kg
Wet Weight:
Approximately 220 kg
Fuel Tank Capacity:
18.5 Liters
🛡️ Safety Features
Ratings
Crash Test Results:
Not applicable for motorcycles in the same way as cars.
Active Features
Braking System:
Front: Dual disc brakes, Rear: Single disc brake. Likely features ABS (Anti-lock Braking System) as an option or standard depending on model year and region.
Lighting:
Halogen headlights, LED taillights (typical for this era).
Passive Features
Chassis Design:
Steel trellis frame providing structural rigidity.
💡 Technology Features
Infotainment
Instrument Cluster:
Digital instrument cluster displaying speed, RPM, fuel level, gear indicator (if applicable for manual mode), odometer, trip meter, clock, and warning lights. Likely includes diagnostic codes.
Driver Assistance
ABS:
Optional or standard Anti-lock Braking System (ABS) depending on model year and market.
Connectivity
Wiring Schematics:
Included in the manual, crucial for understanding and troubleshooting the electrical system.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 6,000 - 10,000 km or annually, whichever comes first (refer to manual for precise specification).
Spark Plug Replacement:
Recommended around 12,000 - 20,000 km (refer to manual for precise specification).
Fluid Specifications
Engine Oil Type:
Fully synthetic motorcycle engine oil, typically SAE 10W-40 or 15W-50, meeting API SG or higher and JASO MA specifications (refer to manual for exact specification).
Coolant Type:
Ethylene glycol-based antifreeze, typically a 50/50 mix with distilled water (refer to manual for exact specification).
Brake Fluid Type:
DOT 4 brake fluid (refer to manual for exact specification).
Transmission Fluid:
Specific CVT fluid or specified engine oil for the transmission/clutch assembly (refer to manual for exact specification).
Known Issues
Common Wear Items:
CVT belt wear, clutch assembly wear, electrical connections (common for all motorcycles), chain and sprockets (if applicable, though belt drive is standard).
Potential Troubleshooting Areas:
Fuel injection system diagnostics, CVT operation irregularities, electrical gremlins.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Italy
Model Evolution
Introduction Year:
2007
Unique Selling Points:
The Mana is characterized by its unique automatic transmission (CVT) and its integrated storage compartment where a traditional fuel tank would be, with the actual fuel tank located under the seat. This design was innovative for its time.
Production
Manufacturing Location:
Not explicitly stated, but likely Italy.
🏆 Awards & Recognition
Recognitions
Industry Impact:
The Aprilia Mana 850 was recognized for its innovative approach to motorcycle design, particularly its CVT and integrated storage, making it a unique offering in the market.
Ratings
Rider Reviews:
Generally positive for its comfortable riding position, unique features, and smooth power delivery from the CVT. Some reviews may note the specific character of the CVT compared to traditional gearboxes.
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