Aprilia Na 850 Mana 2007-2011 Workshop Service Manual Repair
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🏷️ Basic Information Identification Make: Aprilia Model: Mana 850 Model Variant: GT (likely, based on common configurations) Generation Generation Name: First Generation Mana Generation Years: 2007-2011 👋 Introduction Market Position Segment: Naked Motorcycle / Sport-Touring (due to its versatility and integrated storage) Unique Selling Proposition: Innovative design featuring an integrated, lockable storage compartment in place of a traditional fuel tank, combined with a user-friendly CVT transmission. Competitive Analysis Competitors: Other naked motorcycles and mid-range sport-tourers of the era, such as Ducati Monster series, Triumph Street Triple, Yamaha MT-07 (later model), Kawasaki Z series. Key Features Storage Compartment: Integrated, lockable storage compartment capable of holding a full-face helmet, accessible via a button on the handlebar. Serves as a unique feature for practicality. Transmission Type: Automatic CVT (Continuously Variable Transmission) with three selectable modes (M for Manual/sequential, A for Automatic, S for Sport). Engine Layout: V-Twin, 90-degree, liquid-cooled. 📋 Manual Details Coverage Areas Languages: English (assumed typical for workshop manuals of this era and market) Manual Type: Workshop Service Manual / Repair Manual Page Count Estimated Page Count: 300-500 pages (typical for comprehensive workshop manuals) Format Format: Digital (PDF assumed from product description, allowing for searchability and easy access) 📖 Manual Coverage Systems Covered Engine: Complete engine overhaul, disassembly, assembly, tuning, troubleshooting, lubrication system, cooling system. Transmission: Operation of the CVT (Continuously Variable Transmission), hydraulic system, belt and pulley inspection, maintenance, and troubleshooting. Chassis And Frame: Frame inspection, swingarm, rear suspension, steering head bearing maintenance and replacement. Suspension: Front fork (telescopic) disassembly, service, oil change, seal replacement; rear shock absorber inspection and adjustment. Brakes: Front and rear brake system service, hydraulic lines, caliper overhaul, master cylinder maintenance, bleeding procedures, disc and pad replacement. Electrical System: Wiring diagrams, battery maintenance, charging system (alternator/stator, regulator/rectifier), ignition system, lighting, starter system, fuses, relays, diagnostic codes. Fuel System: Fuel injection system (throttle body, injectors, fuel pump, pressure regulator), fuel tank maintenance, fuel filter replacement. Cooling System: Radiator, fan, coolant hoses, thermostat, coolant specifications and flushing procedures. Exhaust System: Exhaust pipe and muffler inspection, mounting hardware. Bodywork And Fairings: Panel removal and installation, seat, handlebars, instrument cluster, storage compartment access. Procedures Included Maintenance: Scheduled maintenance intervals, oil and filter changes, spark plug replacement, air filter service, chain adjustment (if applicable, though Mana is belt-driven), brake fluid replacement, coolant flush. Troubleshooting: Diagnostic flowcharts for common problems, symptom-based troubleshooting for engine, electrical, and mechanical issues. Repair: Detailed step-by-step instructions for component disassembly, repair, and reassembly, including engine internals, transmission components, suspension, brakes, and electrical modules. Diagnostics: Procedures for using diagnostic tools, reading error codes, checking sensor data, and verifying system operation. Technical Depth Depth: Comprehensive. Covers basic rider maintenance through to full engine and transmission rebuilds. Includes detailed torque specifications, clearances, and diagnostic procedures. 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) Searchability: Searchable text content (typical for well-produced PDFs) Printability: Printable pages Print Quality Image Resolution: High-resolution for clarity of diagrams and illustrations. Binding Type Binding: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, 90° V-twin, DOHC, 4 valves per cylinder Displacement: 849.51 cc (850cc class) Bore X Stroke: 96 mm x 59.4 mm Cooling System: Liquid-cooled Performance Horsepower: Approximately 75 HP (56 kW) @ 8,000 rpm Torque: Approximately 7.2 kgm (70.6 Nm / 52.1 lb-ft) @ 6,000 rpm Fuel System Fuel Delivery: Electronic fuel injection, Mikuni (likely) throttle body Fuel Type: Unleaded gasoline, minimum 95 RON Fuel Tank Capacity: 15 Liters (approx. 3.96 US gallons), including a reserve of 3.5 Liters. Ignition Ignition System: Electronic ignition, CDI (Capacitor Discharge Ignition) with dual spark plugs per cylinder. 🔧 Transmission Standard Type: Continuously Variable Transmission (CVT) with electronic control. Optional Modes: Three selectable modes: Manual (sequential gear selection via handlebar buttons), Automatic (normal operation), Sport (more aggressive mapping). Features Final Drive: Belt drive (specific to the Mana 850, replacing chain drive for reduced maintenance). Clutch: Wet, multi-plate, hydraulic actuation. 📐 Dimensions Exterior Length: Approx. 2170 mm (85.4 in) Width: Approx. 770 mm (30.3 in) (at handlebars) Height: Approx. 1200 mm (47.2 in) (at seat) Wheelbase: Approx. 1500 mm (59.1 in) Ground Clearance: Approx. 180 mm (7.1 in) Seat Height: Approx. 800 mm (31.5 in) Cargo Storage Capacity: Approximately 14 liters (sufficient for a full-face helmet, or integrated into the fuel tank location). Weights Dry Weight: Approx. 190 kg (419 lbs) Gross Vehicle Weight Rating Gvwr: Not specified by manufacturer, but typical for this class. 🛡️ Safety Features Ratings Crash Test Results: N/A (Motorcycles are not subject to the same crash testing standards as automobiles). Active Features Brakes: Available with ABS (Anti-lock Braking System) as an optional feature on some models/markets. Lighting: Halogen headlight, LED taillight, standard turn signals. Passive Features Frame Construction: Steel trellis frame for rigidity and rider feedback. Handlebars: Tubular handlebars for a comfortable...
Naked Motorcycle / Sport-Touring (due to its versatility and integrated storage)
Unique Selling Proposition:
Innovative design featuring an integrated, lockable storage compartment in place of a traditional fuel tank, combined with a user-friendly CVT transmission.
Competitive Analysis
Competitors:
Other naked motorcycles and mid-range sport-tourers of the era, such as Ducati Monster series, Triumph Street Triple, Yamaha MT-07 (later model), Kawasaki Z series.
Key Features
Storage Compartment:
Integrated, lockable storage compartment capable of holding a full-face helmet, accessible via a button on the handlebar. Serves as a unique feature for practicality.
Transmission Type:
Automatic CVT (Continuously Variable Transmission) with three selectable modes (M for Manual/sequential, A for Automatic, S for Sport).
Engine Layout:
V-Twin, 90-degree, liquid-cooled.
📋 Manual Details
Coverage Areas
Languages:
English (assumed typical for workshop manuals of this era and market)
Manual Type:
Workshop Service Manual / Repair Manual
Page Count
Estimated Page Count:
300-500 pages (typical for comprehensive workshop manuals)
Format
Format:
Digital (PDF assumed from product description, allowing for searchability and easy access)
Scheduled maintenance intervals, oil and filter changes, spark plug replacement, air filter service, chain adjustment (if applicable, though Mana is belt-driven), brake fluid replacement, coolant flush.
Troubleshooting:
Diagnostic flowcharts for common problems, symptom-based troubleshooting for engine, electrical, and mechanical issues.
Repair:
Detailed step-by-step instructions for component disassembly, repair, and reassembly, including engine internals, transmission components, suspension, brakes, and electrical modules.
Diagnostics:
Procedures for using diagnostic tools, reading error codes, checking sensor data, and verifying system operation.
Technical Depth
Depth:
Comprehensive. Covers basic rider maintenance through to full engine and transmission rebuilds. Includes detailed torque specifications, clearances, and diagnostic procedures.
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Searchability:
Searchable text content (typical for well-produced PDFs)
Printability:
Printable pages
Print Quality
Image Resolution:
High-resolution for clarity of diagrams and illustrations.
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, 90° V-twin, DOHC, 4 valves per cylinder
Electronic fuel injection, Mikuni (likely) throttle body
Fuel Type:
Unleaded gasoline, minimum 95 RON
Fuel Tank Capacity:
15 Liters (approx. 3.96 US gallons), including a reserve of 3.5 Liters.
Ignition
Ignition System:
Electronic ignition, CDI (Capacitor Discharge Ignition) with dual spark plugs per cylinder.
🔧 Transmission
Standard
Type:
Continuously Variable Transmission (CVT) with electronic control.
Optional
Modes:
Three selectable modes: Manual (sequential gear selection via handlebar buttons), Automatic (normal operation), Sport (more aggressive mapping).
Features
Final Drive:
Belt drive (specific to the Mana 850, replacing chain drive for reduced maintenance).
Clutch:
Wet, multi-plate, hydraulic actuation.
📐 Dimensions
Exterior
Length:
Approx. 2170 mm (85.4 in)
Width:
Approx. 770 mm (30.3 in) (at handlebars)
Height:
Approx. 1200 mm (47.2 in) (at seat)
Wheelbase:
Approx. 1500 mm (59.1 in)
Ground Clearance:
Approx. 180 mm (7.1 in)
Seat Height:
Approx. 800 mm (31.5 in)
Cargo
Storage Capacity:
Approximately 14 liters (sufficient for a full-face helmet, or integrated into the fuel tank location).
Weights
Dry Weight:
Approx. 190 kg (419 lbs)
Gross Vehicle Weight Rating Gvwr:
Not specified by manufacturer, but typical for this class.
🛡️ Safety Features
Ratings
Crash Test Results:
N/A (Motorcycles are not subject to the same crash testing standards as automobiles).
Active Features
Brakes:
Available with ABS (Anti-lock Braking System) as an optional feature on some models/markets.
Lighting:
Halogen headlight, LED taillight, standard turn signals.
Passive Features
Frame Construction:
Steel trellis frame for rigidity and rider feedback.
Handlebars:
Tubular handlebars for a comfortable riding position.
💡 Technology Features
Infotainment
Instrument Cluster:
Digital LCD display featuring speedometer, tachometer, odometer, trip meters, fuel level, coolant temperature, clock, and gear indicator (in Manual mode).
Driver Assistance
ABS:
Optional Anti-lock Braking System (ABS) for enhanced braking safety.
Connectivity
Diagnostic Port:
On-board diagnostic (OBD) port for connection to diagnostic tools and reading fault codes.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 6,000 km (3,728 miles) or annually, whichever comes first.
Major Service Interval:
Every 12,000 km (7,456 miles) or bi-annually, including valve clearance check.
Belt Drive Inspection:
Inspect belt tension and condition every 6,000 km (3,728 miles).
Fluid Specifications
Engine Oil Type:
SAE 10W-40, API SG or higher, JASO MA specification.
Engine Oil Capacity:
Approximately 2.5 Liters (2.6 US quarts) with filter change.
Coolant Type:
Ethylene glycol-based coolant with corrosion inhibitors, 50% mixture with distilled water.
Brake Fluid Type:
DOT 4 hydraulic brake fluid.
Cvt Fluid:
Specific Aprilia-recommended CVT lubricant; refer to manual for exact type and change interval.
Known Issues
Cvt Performance:
Occasional reports of jerky operation or hesitation from the CVT, often addressable through ECU re-flashing or hydraulic system checks.
Electrical Connections:
Some owners have reported issues with electrical connectors due to vibration or moisture ingress, leading to intermittent faults.
Throttle Response:
Early models might have exhibited a less refined throttle response, often improved with later ECU updates.
Belt Wear:
While generally reliable, the CVT belt should be inspected for wear and replaced at recommended intervals to prevent catastrophic failure.
📚 Vehicle History
Brand Heritage
Manufacturer:
Aprilia is an Italian motorcycle manufacturer known for its performance-oriented bikes, particularly in racing categories like MotoGP and Superbike.
Model Evolution
Introduction Year:
2007
Development Goal:
To create a unique, practical, and user-friendly motorcycle that blends sporty performance with everyday usability, incorporating innovative features like the integrated storage and CVT.
Major Updates Within Generation:
Minor ECU mapping adjustments and potential color scheme updates; the core design remained consistent from 2007 to 2011.
Production
Manufacturing Location:
Italy
Production Period:
2007-2011
🏆 Awards & Recognition
Recognitions
Industry Awards:
While not a widely awarded model in terms of 'Bike of the Year,' its unique design and practicality were generally well-received by the motorcycle press for its innovation and niche appeal.