APRILIA NA MANA 850 Service Repair Manual 2007-2011
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🏷️ Basic Information Identification Make: Aprilia Model: Mana 850 Model Variant: 850 GT, 850 ABS Production Years Covered: 2007, 2008, 2009, 2010, 2011 Codes Product Code: APRILIA-MANA850-0711-SRM 👋 Introduction Market Position Segment: Maxi-scooter / Sport-touring motorcycle with automatic transmission. Unique Selling Proposition: The Aprilia Mana 850 is renowned for its unique automatic (CVT) transmission, offering motorcycle performance with scooter-like ease of use. It blends sport-touring capabilities with everyday practicality. Competitive Analysis Direct Competitors: Competed against other large-displacement scooters and motorcycles offering automatic or semi-automatic transmissions, as well as models prioritizing comfort and practicality in the sport-touring segment. Key Features Engine Layout: V-twin, longitudinal engine. Transmission Type: Continuously Variable Transmission (CVT) with selectable modes (e.g., Manual/Sequential, Auto Drive). Underseat Storage: A distinctive feature is the integrated storage compartment where a traditional fuel tank would be on many motorcycles, cleverly utilizing space. 📋 Manual Details Coverage Areas Systems Covered: Engine, Fuel System, Ignition System, Exhaust System, Clutch, Transmission (including CVT operation), Final Drive, Frame, Suspension (Front & Rear), Brakes (ABS and Standard), Electrical System, Lighting, Instruments, Controls, Bodywork, Cooling System, Lubrication System, Troubleshooting, Routine Maintenance, Specifications, Wiring Diagrams. Page Count Total Pages: Estimated 300-400 pages (based on typical comprehensive service manuals for this class of motorcycle) Manual Type Type: Service and Repair Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Complete engine disassembly, inspection, repair, and reassembly. Includes cylinder head, valves, pistons, connecting rods, crankshaft, oil pump, timing components. Fuel System: Fuel injection system (EFI), injectors, throttle body, fuel pump, fuel pressure regulator, fuel filter replacement, diagnosis and troubleshooting of fuel delivery issues. Ignition System: Spark plugs, ignition coils, ECU control, troubleshooting ignition faults. Transmission Cv: Detailed explanation of the Continuously Variable Transmission (CVT) operation, maintenance, belt inspection/replacement, pulley servicing, and troubleshooting CVT-related issues. Brakes ABS: Front and rear brake caliper service, master cylinder overhaul, hydraulic line replacement, ABS system component identification, diagnostic procedures for ABS faults, brake fluid replacement and bleeding procedures. Electrical System: Comprehensive wiring diagrams, component testing (e.g., starter motor, alternator/stator, battery), switch diagnostics, fuse box layout and function, lighting circuit troubleshooting. Suspension Steering: Front fork (telescopic) disassembly, seal replacement, oil level/type specifications. Rear shock absorber service. Steering head bearing inspection and adjustment. Procedures Included Routine Maintenance: Oil and filter changes, air filter replacement, spark plug inspection/replacement, chain adjustment (if applicable to final drive), brake pad inspection/replacement, coolant check/flush, tire pressure checks. Troubleshooting: Systematic diagnostic procedures for common and uncommon problems, symptom-based troubleshooting guides for engine performance, electrical issues, and CVT operation. Rebuilding Overhauling: Detailed instructions for complete engine rebuilds, transmission component overhauls, brake system overhauls, and suspension component rebuilds. Component Replacement: Step-by-step guides for replacing key components such as the exhaust system, battery, tires, brake discs, fuel pump, and electrical sensors. Technical Depth Diagnostic Capabilities: Advanced diagnostics including ECU error code reading (if applicable via diagnostic tool), sensor signal analysis, and circuit testing. Repair Procedures: Comprehensive repair procedures ranging from minor adjustments to major component replacements and rebuilds. Specifications Data: Includes torque specifications, clearances, fluid capacities, electrical data, and component tolerances crucial for accurate repair. 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text content for quick information retrieval. Print Quality: High-resolution, suitable for printing individual pages or the entire manual. Print Quality Image Clarity: Clear, legible diagrams, illustrations, and photographs. Binding Type Binding: Not applicable (Digital Format) Paper Type Paper: Not applicable (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, V-twin (90 degrees), liquid-cooled, DOHC, 4 valves per cylinder. Displacement: 839.3 cc Bore X Stroke: 92 mm x 63 mm Compression Ratio: 10.0:1 Performance Horsepower Output: Approximately 75 HP (55 kW) at 8000 RPM Torque Output: Approximately 7.1 kgm (69.6 Nm or 51.3 lb-ft) at 6000 RPM Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with twin throttle bodies. Fuel Type: Unleaded gasoline (RON 95 or higher recommended). Fuel Tank Capacity: 15 Liters (approx. 3.96 US gallons) Lubrication System Oil Type: SAE 10W-40, API SG/SH or JASO MA certified motorcycle engine oil. Oil Capacity: Approx. 2.4 Liters (with filter change) Cooling System Coolant Type: Ethylene glycol-based coolant with corrosion inhibitors, mixed 50/50 with distilled water. 🔧 Transmission Standard Transmission Type: Continuously Variable Transmission (CVT). Modes: Automatic (variable ratio) and Sequential (7-speed simulated manual, handlebar-actuated). Optional Optional Transmissions: Not applicable; the CVT is standard. Features Final Drive: Chain drive (sealed O-ring type). Clutch: Wet, multi-disc clutch operated hydraulically. 📐 Dimensions Exterior Length: Approx. 2170 mm (85.4 in) Width: Approx. 790 mm (31.1 in) Height: Approx. 1210 mm (47.6 in) Wheelbase: Approx. 1520 mm (59.8 in) Seat Height: Approx. 800 mm (31.5 in) Weights Dry Weight: Approx. 200 kg (441 lbs) Wet Weight: Approx. 215 kg (474 lbs) (with fluids, estimate) Max Load Capacity: Consult manual for specific rider and luggage limits. 🛡️ Safety Features Ratings ABS Availability:...
Maxi-scooter / Sport-touring motorcycle with automatic transmission.
Unique Selling Proposition:
The Aprilia Mana 850 is renowned for its unique automatic (CVT) transmission, offering motorcycle performance with scooter-like ease of use. It blends sport-touring capabilities with everyday practicality.
Competitive Analysis
Direct Competitors:
Competed against other large-displacement scooters and motorcycles offering automatic or semi-automatic transmissions, as well as models prioritizing comfort and practicality in the sport-touring segment.
Key Features
Engine Layout:
V-twin, longitudinal engine.
Transmission Type:
Continuously Variable Transmission (CVT) with selectable modes (e.g., Manual/Sequential, Auto Drive).
Underseat Storage:
A distinctive feature is the integrated storage compartment where a traditional fuel tank would be on many motorcycles, cleverly utilizing space.
Detailed explanation of the Continuously Variable Transmission (CVT) operation, maintenance, belt inspection/replacement, pulley servicing, and troubleshooting CVT-related issues.
Brakes ABS:
Front and rear brake caliper service, master cylinder overhaul, hydraulic line replacement, ABS system component identification, diagnostic procedures for ABS faults, brake fluid replacement and bleeding procedures.
Front fork (telescopic) disassembly, seal replacement, oil level/type specifications. Rear shock absorber service. Steering head bearing inspection and adjustment.
Procedures Included
Routine Maintenance:
Oil and filter changes, air filter replacement, spark plug inspection/replacement, chain adjustment (if applicable to final drive), brake pad inspection/replacement, coolant check/flush, tire pressure checks.
Troubleshooting:
Systematic diagnostic procedures for common and uncommon problems, symptom-based troubleshooting guides for engine performance, electrical issues, and CVT operation.
Rebuilding Overhauling:
Detailed instructions for complete engine rebuilds, transmission component overhauls, brake system overhauls, and suspension component rebuilds.
Component Replacement:
Step-by-step guides for replacing key components such as the exhaust system, battery, tires, brake discs, fuel pump, and electrical sensors.
Technical Depth
Diagnostic Capabilities:
Advanced diagnostics including ECU error code reading (if applicable via diagnostic tool), sensor signal analysis, and circuit testing.
Repair Procedures:
Comprehensive repair procedures ranging from minor adjustments to major component replacements and rebuilds.
Specifications Data:
Includes torque specifications, clearances, fluid capacities, electrical data, and component tolerances crucial for accurate repair.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text content for quick information retrieval.
Print Quality:
High-resolution, suitable for printing individual pages or the entire manual.
Print Quality
Image Clarity:
Clear, legible diagrams, illustrations, and photographs.
Binding Type
Binding:
Not applicable (Digital Format)
Paper Type
Paper:
Not applicable (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, V-twin (90 degrees), liquid-cooled, DOHC, 4 valves per cylinder.
Displacement:
839.3 cc
Bore X Stroke:
92 mm x 63 mm
Compression Ratio:
10.0:1
Performance
Horsepower Output:
Approximately 75 HP (55 kW) at 8000 RPM
Torque Output:
Approximately 7.1 kgm (69.6 Nm or 51.3 lb-ft) at 6000 RPM
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with twin throttle bodies.
Fuel Type:
Unleaded gasoline (RON 95 or higher recommended).
Fuel Tank Capacity:
15 Liters (approx. 3.96 US gallons)
Lubrication System
Oil Type:
SAE 10W-40, API SG/SH or JASO MA certified motorcycle engine oil.
Oil Capacity:
Approx. 2.4 Liters (with filter change)
Cooling System
Coolant Type:
Ethylene glycol-based coolant with corrosion inhibitors, mixed 50/50 with distilled water.
🔧 Transmission
Standard
Transmission Type:
Continuously Variable Transmission (CVT).
Modes:
Automatic (variable ratio) and Sequential (7-speed simulated manual, handlebar-actuated).
Optional
Optional Transmissions:
Not applicable; the CVT is standard.
Features
Final Drive:
Chain drive (sealed O-ring type).
Clutch:
Wet, multi-disc clutch operated hydraulically.
📐 Dimensions
Exterior
Length:
Approx. 2170 mm (85.4 in)
Width:
Approx. 790 mm (31.1 in)
Height:
Approx. 1210 mm (47.6 in)
Wheelbase:
Approx. 1520 mm (59.8 in)
Seat Height:
Approx. 800 mm (31.5 in)
Weights
Dry Weight:
Approx. 200 kg (441 lbs)
Wet Weight:
Approx. 215 kg (474 lbs) (with fluids, estimate)
Max Load Capacity:
Consult manual for specific rider and luggage limits.
🛡️ Safety Features
Ratings
ABS Availability:
Available as an option (Mana 850 ABS).
Active Features
Braking System:
Dual front discs with multi-piston calipers, single rear disc with single-piston caliper. ABS system offers enhanced control.
Lighting:
Halogen headlamp, LED taillight, turn signals.
Passive Features
Frame Construction:
Steel trellis frame for rigidity and safety.
Tire Specifications:
Front: 120/70-17, Rear: 180/55-17 (typical fitment, verify with manual).
Digital LCD display with speedometer, tachometer, odometer, trip meters, fuel gauge, coolant temperature, gear indicator (for sequential mode), clock, and warning lights.
Driver Assistance
ABS System:
Optional Anti-lock Braking System (ABS) for enhanced safety, particularly in adverse conditions.
Connectivity
Diagnostic Port:
Likely equipped with a diagnostic port for connection to specialized service tools, enabling error code retrieval and system analysis.
🔧 Maintenance
Service Intervals
First Service:
Typically around 600-1000 miles (1000-1600 km) for initial break-in service (check manual for exact figure).
Engine Oil Change:
Every 6,000 - 9,000 miles (10,000 - 15,000 km) or annually (refer to manual).
Air Filter Replacement:
Inspect every 6,000 miles, replace as needed or every 12,000 miles (refer to manual).
Spark Plug Replacement:
Typically every 12,000 - 18,000 miles (refer to manual for specific plug type and gap).
Cv Belt Inspection:
Inspect at regular intervals, replace based on wear and mileage (consult manual for specific interval, often around 15,000 - 20,000 miles).
Fluid Specifications
Engine Oil:
SAE 10W-40, API SG/SH or JASO MA.
Brake Fluid:
DOT 4 (low viscosity recommended for ABS systems).
Coolant:
50/50 mixture of ethylene glycol-based coolant and distilled water.
Known Issues
Common Wear Items:
CVT belt wear, clutch slave cylinder leaks, rear shock absorber damping degradation over time.
Electrical Gremlins:
Occasional issues with wiring harnesses or sensor connections, particularly on higher-mileage examples.
Engine Performance Variations:
Can sometimes be related to fuel quality, ignition system maintenance, or CVT calibration.
📚 Vehicle History
Brand Heritage
Manufacturer:
Aprilia is an Italian manufacturer with a strong racing heritage and a history of innovation in motorcycle design and technology.
Model Evolution
Introduction Year:
The Mana 850 was introduced in 2007, aiming to bridge the gap between scooters and traditional motorcycles.
Key Innovations:
The primary innovation was the integration of a motorcycle V-twin engine with a CVT automatic transmission and the unique 'suitcase' fuel tank design for storage.
Production
Manufacturing Location:
Italy
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
While specific awards may be scarce, the Mana 850 was recognized for its innovative approach to motorcycle design and its unique user-friendly automatic transmission.
Ratings
User Reviews:
Generally positive user reviews highlighting its comfort, practicality, and ease of use, especially in urban environments and for riders new to larger motorcycles.
Certifications
Emissions Standards:
Compliant with Euro 3 emissions standards for the covered model years.