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APRILIA PEGASO 650 STRADA Workshop Repair Manual 2002 ONWARDS

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🏷️ Basic Information Identification Make: Aprilia Model: Pegaso 650 Strada Year Start: 2002 Codes Engine Code Prefix: AP 👋 Introduction Market Position Category: Lightweight Supermoto/Urban Enduro Competitive Analysis Competitors: Yamaha XT660X, KTM 640 Duke, Husqvarna SM610. Key Features Design Philosophy: Versatile single-cylinder motorcycle blending urban agility with off-road capability, offering accessible performance and practicality. Target Audience: Commuters, urban riders, beginner to intermediate motorcyclists seeking a user-friendly and stylish machine. 📋 Manual Details Coverage Areas Primary Coverage: Workshop Service and Repair Page Count Estimated Pages: 500+ Manual Type Type: Professional Workshop Manual Language Language: English Format Format: Digital Download (PDF) 📖 Manual Coverage Systems Covered Engine: Complete engine overhaul, tuning, diagnostics, cooling system, lubrication system, fuel injection system. Transmission: Clutch operation, gearbox inspection and repair, final drive (chain and sprockets). Brakes: Front and rear brake system overhaul, ABS (if equipped), hydraulic lines, calipers, discs, pads. Electrical: Wiring diagrams, charging system, ignition system, lighting, instrumentation, starter motor, battery, ECU diagnostics. Chassis And Suspension: Front fork (telescopic, adjustable), rear shock absorber (monoshock, adjustable), swingarm, steering system, wheel bearings. Bodywork And Trim: Fairings, seat, fuel tank, fenders, instrumentation panel, lighting components. Procedures Included Routine Maintenance: Oil changes, filter replacement, chain adjustment and lubrication, brake fluid replacement, spark plug replacement, air filter cleaning/replacement. Troubleshooting: Diagnostic charts, common fault identification and rectification for electrical and mechanical issues. Repair Overhaul: Step-by-step guides for engine rebuilds, gearbox disassembly, suspension component replacement, brake caliper servicing. Technical Specifications: Torque specifications for all fasteners, engine timing, valve clearances, fluid capacities, electrical resistance values. Technical Depth Depth: Comprehensive; covers basic maintenance to complete engine and chassis overhauls, including diagnostic procedures. 📊 Manual Specifications File Format Format Details: Searchable PDF, high-resolution diagrams, printable pages. Print Quality Quality: Professional, clear diagrams and text reproduction. Binding Type Type: N/A (Digital Download) Paper Type Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Type: Single-cylinder, four-stroke, DOHC, 4 valves Displacement: 652 cc Bore X Stroke: 100 mm x 83 mm Cooling System: Liquid-cooled Performance Horsepower Approx: 48 HP @ 7000 rpm Torque Approx: 57 Nm @ 5500 rpm Fuel System Type: Electronic Fuel Injection (EFI) - Mikuni, later models may use different suppliers. Fuel Type: Unleaded gasoline (95 RON recommended) Lubrication System Type: Wet sump, forced lubrication 🔧 Transmission Standard Type: 5-speed manual Clutch: Wet, multi-plate Features Final Drive: O-ring sealed chain 📐 Dimensions Exterior Length Approx: 2170 mm Width Approx: 820 mm Height Approx: 1250 mm Wheelbase Approx: 1450 mm Weights Dry Weight Approx: 170 kg Wet Weight Approx: 187 kg Max Load Capacity Approx: 180 kg Cargo Storage Options: Optional luggage racks and pannier cases. 🛡️ Safety Features Ratings NHTSA Rating: N/A (Motorcycle specific safety ratings may not be directly comparable to automotive) Active Features Brakes: Disc brakes front and rear. Optional ABS available on some models/years. Lighting: Halogen headlight, LED taillight, turn signals. Passive Features Frame Type: Steel Trellis frame for rigidity and rider feedback. 💡 Technology Features Infotainment Display Type: Analog tachometer with digital multi-function display (speedometer, odometer, trip meters, clock). Driver Assistance ABS Availability: Optional Anti-lock Braking System (ABS) on select models/regions. Connectivity Bluetooth: N/A 🔧 Maintenance Service Intervals Oil Change: Every 6,000 km or 12 months, whichever comes first. Filter Replacement: Oil filter at every oil change. Air filter every 12,000 km or as needed. Spark Plug Replacement: Every 12,000 km. Valve Clearance Check: Every 12,000 km. Fluid Specifications Engine Oil: SAE 10W-40 Synthetic Motorcycle Oil, API SG/SH or higher. (e.g., Motul 5100 10W-40) Engine Oil Capacity: 2.6 liters (with filter change) Coolant: Ethylene glycol-based coolant with anti-corrosion additives, mixed 50/50 with distilled water. Brake Fluid: DOT 4 Fork Oil: SAE 10W (Specific amount and level detailed in manual) Known Issues Common Problems: Occasional electrical connector issues, stator failure (though less common than earlier models), clutch slave cylinder leaks. Regular maintenance is key to longevity. 📚 Vehicle History Brand Heritage Brand Focus: Aprilia, an Italian manufacturer, is renowned for its performance-oriented motorcycles, particularly in racing and sportbike segments. Model Evolution Lineage: The Pegaso line has a history dating back to the late 1980s, evolving through various iterations, including the more off-road focused 'Gauloises' and 'Trail' models. The Strada variant focuses on the road-biased supermoto style. Production Manufacturing Location: Italy 🏆 Awards & Recognition Recognitions Type: N/A (Specific awards not readily documented for this model variant)
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APRILIA PEGASO 650 STRADA Workshop Repair Manual 2002 ONWARDS
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
Pegaso 650 Strada
Year Start:
2002
Codes
Engine Code Prefix:
AP
👋 Introduction
Market Position
Category:
Lightweight Supermoto/Urban Enduro
Competitive Analysis
Competitors:
Yamaha XT660X, KTM 640 Duke, Husqvarna SM610.
Key Features
Design Philosophy:
Versatile single-cylinder motorcycle blending urban agility with off-road capability, offering accessible performance and practicality.
Target Audience:
Commuters, urban riders, beginner to intermediate motorcyclists seeking a user-friendly and stylish machine.
📋 Manual Details
Coverage Areas
Primary Coverage:
Workshop Service and Repair
Page Count
Estimated Pages:
500+
Manual Type
Type:
Professional Workshop Manual
Language
Language:
English
Format
Format:
Digital Download (PDF)
📖 Manual Coverage
Systems Covered
Engine:
Complete engine overhaul, tuning, diagnostics, cooling system, lubrication system, fuel injection system.
Transmission:
Clutch operation, gearbox inspection and repair, final drive (chain and sprockets).
Brakes:
Front and rear brake system overhaul, ABS (if equipped), hydraulic lines, calipers, discs, pads.
Electrical:
Wiring diagrams, charging system, ignition system, lighting, instrumentation, starter motor, battery, ECU diagnostics.
Chassis And Suspension:
Front fork (telescopic, adjustable), rear shock absorber (monoshock, adjustable), swingarm, steering system, wheel bearings.
Bodywork And Trim:
Fairings, seat, fuel tank, fenders, instrumentation panel, lighting components.
Procedures Included
Routine Maintenance:
Oil changes, filter replacement, chain adjustment and lubrication, brake fluid replacement, spark plug replacement, air filter cleaning/replacement.
Troubleshooting:
Diagnostic charts, common fault identification and rectification for electrical and mechanical issues.
Repair Overhaul:
Step-by-step guides for engine rebuilds, gearbox disassembly, suspension component replacement, brake caliper servicing.
Technical Specifications:
Torque specifications for all fasteners, engine timing, valve clearances, fluid capacities, electrical resistance values.
Technical Depth
Depth:
Comprehensive; covers basic maintenance to complete engine and chassis overhauls, including diagnostic procedures.
📊 Manual Specifications
File Format
Format Details:
Searchable PDF, high-resolution diagrams, printable pages.
Print Quality
Quality:
Professional, clear diagrams and text reproduction.
Binding Type
Type:
N/A (Digital Download)
Paper Type
Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Type:
Single-cylinder, four-stroke, DOHC, 4 valves
Displacement:
652 cc
Bore X Stroke:
100 mm x 83 mm
Cooling System:
Liquid-cooled
Performance
Horsepower Approx:
48 HP @ 7000 rpm
Torque Approx:
57 Nm @ 5500 rpm
Fuel System
Type:
Electronic Fuel Injection (EFI) - Mikuni, later models may use different suppliers.
Fuel Type:
Unleaded gasoline (95 RON recommended)
Lubrication System
Type:
Wet sump, forced lubrication
🔧 Transmission
Standard
Type:
5-speed manual
Clutch:
Wet, multi-plate
Features
Final Drive:
O-ring sealed chain
📐 Dimensions
Exterior
Length Approx:
2170 mm
Width Approx:
820 mm
Height Approx:
1250 mm
Wheelbase Approx:
1450 mm
Weights
Dry Weight Approx:
170 kg
Wet Weight Approx:
187 kg
Max Load Capacity Approx:
180 kg
Cargo
Storage Options:
Optional luggage racks and pannier cases.
🛡️ Safety Features
Ratings
NHTSA Rating:
N/A (Motorcycle specific safety ratings may not be directly comparable to automotive)
Active Features
Brakes:
Disc brakes front and rear. Optional ABS available on some models/years.
Lighting:
Halogen headlight, LED taillight, turn signals.
Passive Features
Frame Type:
Steel Trellis frame for rigidity and rider feedback.
💡 Technology Features
Infotainment
Display Type:
Analog tachometer with digital multi-function display (speedometer, odometer, trip meters, clock).
Driver Assistance
ABS Availability:
Optional Anti-lock Braking System (ABS) on select models/regions.
Connectivity
Bluetooth:
N/A
🔧 Maintenance
Service Intervals
Oil Change:
Every 6,000 km or 12 months, whichever comes first.
Filter Replacement:
Oil filter at every oil change. Air filter every 12,000 km or as needed.
Spark Plug Replacement:
Every 12,000 km.
Valve Clearance Check:
Every 12,000 km.
Fluid Specifications
Engine Oil:
SAE 10W-40 Synthetic Motorcycle Oil, API SG/SH or higher. (e.g., Motul 5100 10W-40)
Engine Oil Capacity:
2.6 liters (with filter change)
Coolant:
Ethylene glycol-based coolant with anti-corrosion additives, mixed 50/50 with distilled water.
Brake Fluid:
DOT 4
Fork Oil:
SAE 10W (Specific amount and level detailed in manual)
Known Issues
Common Problems:
Occasional electrical connector issues, stator failure (though less common than earlier models), clutch slave cylinder leaks. Regular maintenance is key to longevity.
📚 Vehicle History
Brand Heritage
Brand Focus:
Aprilia, an Italian manufacturer, is renowned for its performance-oriented motorcycles, particularly in racing and sportbike segments.
Model Evolution
Lineage:
The Pegaso line has a history dating back to the late 1980s, evolving through various iterations, including the more off-road focused 'Gauloises' and 'Trail' models. The Strada variant focuses on the road-biased supermoto style.
Production
Manufacturing Location:
Italy
🏆 Awards & Recognition
Recognitions
Type:
N/A (Specific awards not readily documented for this model variant)
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