Aprilia Pegaso 650 Strada Trail 2009 Service Repair Manual
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🏷️ Basic Information Identification Make: Aprilia Model: Pegaso 650 Strada Trail Year: 2009 Product Type: Service Repair Manual Codes Chassis Code: RK000 Engine Code: G5R / G5S 👋 Introduction Market Position Positioning: Versatile adventure-styled motorcycle offering a blend of on-road comfort and off-road capability. Competitive Analysis Competitors: BMW F650GS, Kawasaki KLR650, Suzuki V-Strom 650. Key Features Feature 1: Single-cylinder engine with good low-end torque. Feature 2: Adjustable front suspension for Strada and longer travel for Trail variant. Feature 3: Durable construction suitable for touring and light off-road use. Feature 4: ABS available on some models (check specific VIN). 📋 Manual Details Coverage Areas All Models Covered: Yes Page Count Estimated Pages: Approx. 400-500 Manual Type Type: Workshop Repair Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Complete disassembly, assembly, inspection, and repair procedures for the engine and its components. Fuel System: Fuel injection system (EFI), fuel pump, injectors, fuel pressure regulator, throttle body, and related components. Ignition System: Ignition coils, spark plugs, ECU control, and timing adjustments. Cooling System: Radiator, coolant pump, thermostat, hoses, and fan operation. Exhaust System: Exhaust manifold, catalytic converter, mufflers, and oxygen sensors. Transmission: Clutch operation, gearbox disassembly and assembly, gear selection, and maintenance. Chassis And Frame: Frame inspection, steering head bearings, and general chassis component checks. Suspension Front: Front fork (telescopic) overhaul, seals, oil levels, and adjustments for both Strada and Trail variants. Suspension Rear: Monoshock absorber, linkage system, swingarm, and pivot bearing maintenance. Brakes Front: Brake caliper servicing, pad replacement, disc inspection, hydraulic system bleeding, and master cylinder maintenance. Brakes Rear: Rear brake caliper, disc, and hydraulic system servicing. Wheels And Tires: Wheel bearing checks, tire pressure recommendations, and tire replacement guidelines. Electrical System: Battery, charging system (stator, regulator/rectifier), starter motor, lighting, and fuses. Instrumentation: Dashboard, speedometer, tachometer, warning lights, and sensor functionality. Bodywork And Fairings: Fairing removal and installation, seat, fuel tank, and other external component servicing. Troubleshooting: Diagnostic charts and procedures for common problems and fault finding. Procedures Included Preventive Maintenance: Regular service checks, lubrication points, and replacement intervals for wear items. Engine Rebuild: Detailed steps for engine overhaul, including piston, cylinder, crankshaft, and valve train work. Suspension Tuning: Fork oil type and level specifications, and rear shock adjustment details. Brake Bleeding: Step-by-step guide for bleeding the hydraulic brake system. Electrical Diagnostics: Wiring diagrams, troubleshooting electrical faults, and component testing. Fluid Replacement: Engine oil, coolant, brake fluid, and transmission oil change procedures and capacities. Technical Depth Depth Of Information: Comprehensive technical information, suitable for both DIY enthusiasts and professional mechanics. Diagnostic Tools: Information on required tools, torque specifications, and diagnostic parameters. Part Identification: Illustrations and descriptions to identify individual components for repair. 📊 Manual Specifications File Format File Type: PDF Searchable Text: Likely searchable (dependent on original scan quality). Printable: Yes, printable. Print Quality Quality: High-resolution digital scans for clarity. Binding Type Binding: N/A (Digital PDF format). Paper Type Paper: N/A (Digital PDF format). ⚙️ Engine Specifications Primary Engine Engine Type: Single-cylinder, four-stroke, four-valve, DOHC Displacement: 652 cc Bore X Stroke: 100 mm x 83 mm Compression Ratio: 10.0:1 Cooling System: Liquid-cooled Performance Horsepower: Approx. 48 hp @ 6,250 rpm Torque: Approx. 60 Nm @ 5,200 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with single throttle body Fuel Type: Unleaded gasoline (95 RON recommended) Fuel Tank Capacity: 14 Liters (approx.) 🔧 Transmission Standard Transmission Type: 5-speed manual Optional ABS: Optional Anti-lock Braking System (ABS) available on some models. Features Clutch Type: Wet multi-plate clutch Final Drive: O-ring sealed chain 📐 Dimensions Exterior Length: Approx. 2170 mm (Strada) / 2190 mm (Trail) Width: Approx. 820 mm Height: Approx. 1340 mm (Strada) / 1380 mm (Trail) Seat Height: Approx. 820 mm (Strada) / 840 mm (Trail) Weights Dry Weight: Approx. 168 kg (Strada) / 175 kg (Trail) Gross Vehicle Weight: Not specified, refer to local regulations and manual. Wheels Tires Front Tire Strada: 110/70-17 Rear Tire Strada: 140/70-17 Front Tire Trail: 90/90-21 Rear Tire Trail: 130/80-17 Wheelbase: Approx. 1475 mm 🛡️ Safety Features Ratings ABS Availability: Optional Active Features Braking System: Dual front disc brakes, single rear disc brake. Passive Features Lighting: Halogen headlight, LED tail light. 💡 Technology Features Infotainment Dashboard Features: Digital display for speed, odometer, trip meters, fuel level, and coolant temperature; analog tachometer; warning lights. Driver Assistance ABS: Optional ABS system for enhanced braking safety. Connectivity Diagnostic Port: On-board diagnostic port for ECU access (requires specific tools/interfaces). 🔧 Maintenance Service Intervals Engine Oil Change: Every 6,000 km or 6 months. Oil Filter Replacement: With every engine oil change. Air Filter Cleaning: Every 6,000 km, replace as needed. Spark Plug Replacement: Every 12,000 km. Valve Clearance Check: Every 12,000 km. Fluid Specifications Engine Oil Type: SAE 10W-40 Synthetic Motorcycle Oil (API SG or higher, JASO MA) Coolant Type: Ethylene Glycol based coolant...
Versatile adventure-styled motorcycle offering a blend of on-road comfort and off-road capability.
Competitive Analysis
Competitors:
BMW F650GS, Kawasaki KLR650, Suzuki V-Strom 650.
Key Features
Feature 1:
Single-cylinder engine with good low-end torque.
Feature 2:
Adjustable front suspension for Strada and longer travel for Trail variant.
Feature 3:
Durable construction suitable for touring and light off-road use.
Feature 4:
ABS available on some models (check specific VIN).
📋 Manual Details
Coverage Areas
All Models Covered:
Yes
Page Count
Estimated Pages:
Approx. 400-500
Manual Type
Type:
Workshop Repair Service Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Complete disassembly, assembly, inspection, and repair procedures for the engine and its components.
Fuel System:
Fuel injection system (EFI), fuel pump, injectors, fuel pressure regulator, throttle body, and related components.
Ignition System:
Ignition coils, spark plugs, ECU control, and timing adjustments.
Cooling System:
Radiator, coolant pump, thermostat, hoses, and fan operation.
Exhaust System:
Exhaust manifold, catalytic converter, mufflers, and oxygen sensors.
Transmission:
Clutch operation, gearbox disassembly and assembly, gear selection, and maintenance.
Chassis And Frame:
Frame inspection, steering head bearings, and general chassis component checks.
Suspension Front:
Front fork (telescopic) overhaul, seals, oil levels, and adjustments for both Strada and Trail variants.
Suspension Rear:
Monoshock absorber, linkage system, swingarm, and pivot bearing maintenance.
Brakes Front:
Brake caliper servicing, pad replacement, disc inspection, hydraulic system bleeding, and master cylinder maintenance.
Brakes Rear:
Rear brake caliper, disc, and hydraulic system servicing.
Wheels And Tires:
Wheel bearing checks, tire pressure recommendations, and tire replacement guidelines.
Electrical System:
Battery, charging system (stator, regulator/rectifier), starter motor, lighting, and fuses.
Instrumentation:
Dashboard, speedometer, tachometer, warning lights, and sensor functionality.
Bodywork And Fairings:
Fairing removal and installation, seat, fuel tank, and other external component servicing.
Troubleshooting:
Diagnostic charts and procedures for common problems and fault finding.
Procedures Included
Preventive Maintenance:
Regular service checks, lubrication points, and replacement intervals for wear items.
Engine Rebuild:
Detailed steps for engine overhaul, including piston, cylinder, crankshaft, and valve train work.
Suspension Tuning:
Fork oil type and level specifications, and rear shock adjustment details.
Brake Bleeding:
Step-by-step guide for bleeding the hydraulic brake system.
Electrical Diagnostics:
Wiring diagrams, troubleshooting electrical faults, and component testing.
Fluid Replacement:
Engine oil, coolant, brake fluid, and transmission oil change procedures and capacities.
Technical Depth
Depth Of Information:
Comprehensive technical information, suitable for both DIY enthusiasts and professional mechanics.
Diagnostic Tools:
Information on required tools, torque specifications, and diagnostic parameters.
Part Identification:
Illustrations and descriptions to identify individual components for repair.
📊 Manual Specifications
File Format
File Type:
PDF
Searchable Text:
Likely searchable (dependent on original scan quality).
Printable:
Yes, printable.
Print Quality
Quality:
High-resolution digital scans for clarity.
Binding Type
Binding:
N/A (Digital PDF format).
Paper Type
Paper:
N/A (Digital PDF format).
⚙️ Engine Specifications
Primary Engine
Engine Type:
Single-cylinder, four-stroke, four-valve, DOHC
Displacement:
652 cc
Bore X Stroke:
100 mm x 83 mm
Compression Ratio:
10.0:1
Cooling System:
Liquid-cooled
Performance
Horsepower:
Approx. 48 hp @ 6,250 rpm
Torque:
Approx. 60 Nm @ 5,200 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with single throttle body
Fuel Type:
Unleaded gasoline (95 RON recommended)
Fuel Tank Capacity:
14 Liters (approx.)
🔧 Transmission
Standard
Transmission Type:
5-speed manual
Optional
ABS:
Optional Anti-lock Braking System (ABS) available on some models.
Features
Clutch Type:
Wet multi-plate clutch
Final Drive:
O-ring sealed chain
📐 Dimensions
Exterior
Length:
Approx. 2170 mm (Strada) / 2190 mm (Trail)
Width:
Approx. 820 mm
Height:
Approx. 1340 mm (Strada) / 1380 mm (Trail)
Seat Height:
Approx. 820 mm (Strada) / 840 mm (Trail)
Weights
Dry Weight:
Approx. 168 kg (Strada) / 175 kg (Trail)
Gross Vehicle Weight:
Not specified, refer to local regulations and manual.
Wheels Tires
Front Tire Strada:
110/70-17
Rear Tire Strada:
140/70-17
Front Tire Trail:
90/90-21
Rear Tire Trail:
130/80-17
Wheelbase:
Approx. 1475 mm
🛡️ Safety Features
Ratings
ABS Availability:
Optional
Active Features
Braking System:
Dual front disc brakes, single rear disc brake.
Passive Features
Lighting:
Halogen headlight, LED tail light.
💡 Technology Features
Infotainment
Dashboard Features:
Digital display for speed, odometer, trip meters, fuel level, and coolant temperature; analog tachometer; warning lights.
Driver Assistance
ABS:
Optional ABS system for enhanced braking safety.
Connectivity
Diagnostic Port:
On-board diagnostic port for ECU access (requires specific tools/interfaces).
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 6,000 km or 6 months.
Oil Filter Replacement:
With every engine oil change.
Air Filter Cleaning:
Every 6,000 km, replace as needed.
Spark Plug Replacement:
Every 12,000 km.
Valve Clearance Check:
Every 12,000 km.
Fluid Specifications
Engine Oil Type:
SAE 10W-40 Synthetic Motorcycle Oil (API SG or higher, JASO MA)
Coolant Type:
Ethylene Glycol based coolant with anti-corrosion additives (50% mixture).
Brake Fluid Type:
DOT 4.
Fork Oil Type:
SAE 10W (refer to manual for exact quantity and grade per variant).
Known Issues
Common Problem 1:
Stator failure leading to charging system issues.
Common Problem 2:
Wear on the cam chain tensioner, potentially causing noise or damage.
Common Problem 3:
Water pump seal leaks over time.
Common Problem 4:
Electrical connections can be prone to corrosion if not properly maintained.
📚 Vehicle History
Brand Heritage
Manufacturer:
Aprilia is an Italian manufacturer with a strong heritage in sport motorcycles and performance.
Model Evolution
Pegaso Lineage:
The Pegaso line has evolved over the years, transitioning from dual-sport to more road-oriented or supermoto-styled variants like the Strada and Trail.
Production
Production Period:
The Pegaso 650 was produced across various iterations from the early 1990s through to the early 2010s.
🏆 Awards & Recognition
Recognitions
Industry Perception:
Generally well-regarded for its versatility and robust single-cylinder engine, often praised by owners for its character and touring capability.
Ratings
Owner Satisfaction:
Varies, but often positively reviewed for its practicality and value proposition in the adventure-touring segment.
Certifications
Emission Standards:
Meets Euro 3 emissions standards for its model year.