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Aprilia Pegaso 655-1995-Service Repair Manual

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🏷️ Basic Information Identification Make: Aprilia Model: Pegaso 655 Model Variant: 655 Year: 1995 Codes Chassis Code: AP05A 👋 Introduction Market Position Market Segment: Mid-size adventure/dual-sport motorcycle Competitive Analysis Competitors 1995: BMW F650, Yamaha TDM850, Kawasaki KLR650 Key Features Key Selling Points: Versatile performance for both on-road and light off-road use, comfortable riding position, practical for touring Manual Value Proposition Benefits For Owner: Empowers owners for DIY maintenance and repairs, reduces reliance on expensive dealer services, facilitates in-depth understanding of the machine. 📋 Manual Details Coverage Areas Manual Type: Service and Repair Manual Language: English Format: PDF Delivery Method: Instant Download Page Count Estimated Page Count: Hundreds (Specific count not provided, but described as complete) 📖 Manual Coverage Systems Covered Engine Mechanical: Complete overhaul, timing belt, head gasket, piston, cylinder, crankshaft, camshaft, valve train Engine Fuel System: Carburetor(s) (type and adjustment), fuel pump, fuel filter replacement Engine Ignition System: Spark plugs, ignition timing, coil(s), CDI unit Cooling System: Radiator, coolant hoses, thermostat, water pump, fan operation Exhaust System: Exhaust pipes, muffler, catalytic converter (if applicable) Transmission: Gearbox (internal components, shifting mechanism), clutch operation and adjustment Drivetrain: Final drive (chain and sprockets), wheel hubs, bearings Brakes: Hydraulic system (master cylinder, calipers, brake lines), disc/drum inspection and replacement, brake fluid specifications Suspension: Front forks (oil type, seals, damping adjustment), rear shock absorber(s), swingarm, linkage maintenance Steering: Handlebars, steering head bearings, steering lock Electrical System: Battery, charging system (alternator, regulator/rectifier), starter motor, lighting (headlight, taillight, turn signals), wiring diagrams, fuses, switches Fuel And Air System: Air filter replacement, carburetor cleaning and synchronization Bodywork: Fairings, seat removal, tank removal, fenders Procedures Included Maintenance: Regular servicing, oil changes, filter replacements, chain adjustment, brake checks, tire pressure checks, spark plug replacement Troubleshooting: Diagnostic procedures for common problems, electrical system fault finding Repair: Engine rebuilds, transmission repairs, suspension overhauls, brake system repairs, electrical component replacement Technical Data: Torque specifications, clearances, fluid capacities, electrical resistance values Technical Depth Depth Of Coverage: Comprehensive, suitable for DIY owners and professional mechanics 📊 Manual Specifications File Format File Type: PDF Software Requirement: Adobe PDF Reader Print Quality Printability: Printable without restriction Binding Type Binding Style: Digital (Printable sections) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, single-cylinder, liquid-cooled Displacement: 655 cc Bore X Stroke: 100 mm x 83 mm (Estimated, specific to 655 variant) Performance Horsepower: Approx. 45-50 HP (at crankshaft, estimated) Torque: Approx. 50-55 Nm (at crankshaft, estimated) Fuel System Fuel Delivery: Carburetor(s) (Likely a single large bore or twin smaller bore) Fuel Type: Unleaded gasoline (Octane rating specified in manual) Lubrication Oil Type: Motorcycle specific 4-stroke oil (Viscosity and API rating detailed in manual) Engine Codes Engine Identification Location: Stamped on engine crankcase (Specific location described in manual) 🔧 Transmission Standard Transmission Type: 5-speed constant mesh Features Clutch Type: Wet, multi-plate Final Drive: Chain drive 📐 Dimensions Exterior Length: Approx. 2180 mm (Estimated) Width: Approx. 870 mm (Estimated) Height: Approx. 1390 mm (Estimated) Weights Dry Weight: Approx. 175 kg (Estimated) Fuel Tank Capacity: 22 Liters (Estimated) Seat Height: Approx. 860 mm (Estimated) 🛡️ Safety Features Ratings Safety Certifications: CE, EPA (Depending on market of sale, as specified in manual) Active Features Braking System: Front: Disc; Rear: Disc Tire Size Front: 90/90-21 (Standard) Tire Size Rear: 130/80-17 (Standard) Passive Features Lighting: Halogen headlight, LED taillight (if equipped), standard turn signals 💡 Technology Features Infotainment Infotainment System: N/A (Basic instrumentation: speedometer, odometer, tachometer, indicator lights) Instrumentation Dashboard Features: Analog speedometer, analog tachometer, odometer, trip meter, neutral indicator, oil pressure light, turn signal indicators, high beam indicator. 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000-5,000 km or annually (Specifics in manual) Valve Clearance Check: Every 6,000-10,000 km (Specifics in manual) Spark Plug Replacement: Every 6,000-12,000 km (Depending on plug type, detailed in manual) Fluid Specifications Engine Oil Capacity: Approx. 2.2 - 2.5 Liters (with filter change, specific in manual) Brake Fluid: DOT 4 (Recommended, specific type detailed in manual) Coolant: Ethylene glycol based coolant with corrosion inhibitors (Specific mix ratio in manual) Known Issues Common Wear Items: Clutch plates, fork seals, swingarm bushings, voltage regulator/rectifier. Potential Electrical Faults: Degradation of wiring insulation, stator output issues, rectifier failures. Detailed diagnostic procedures are key. 📚 Vehicle History Brand Heritage Manufacturer Origin: Italy Model Evolution Pegaso Lineage: The Pegaso line debuted in the late 1980s, evolving through various engine sizes and configurations. The 655cc single-cylinder was a key iteration in the 1990s, offering a balance of power and practicality. Production Manufacturing Location: Italy (Likely) 🏆 Awards & Recognition Recognitions Industry Awards: No specific awards publicly documented for this model year, but recognized for its utility and reliability within its segment.
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Aprilia Pegaso 655-1995-Service Repair Manual
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
Pegaso 655
Model Variant:
655
Year:
1995
Codes
Chassis Code:
AP05A
👋 Introduction
Market Position
Market Segment:
Mid-size adventure/dual-sport motorcycle
Competitive Analysis
Competitors 1995:
BMW F650, Yamaha TDM850, Kawasaki KLR650
Key Features
Key Selling Points:
Versatile performance for both on-road and light off-road use, comfortable riding position, practical for touring
Manual Value Proposition
Benefits For Owner:
Empowers owners for DIY maintenance and repairs, reduces reliance on expensive dealer services, facilitates in-depth understanding of the machine.
📋 Manual Details
Coverage Areas
Manual Type:
Service and Repair Manual
Language:
English
Format:
PDF
Delivery Method:
Instant Download
Page Count
Estimated Page Count:
Hundreds (Specific count not provided, but described as complete)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete overhaul, timing belt, head gasket, piston, cylinder, crankshaft, camshaft, valve train
Engine Fuel System:
Carburetor(s) (type and adjustment), fuel pump, fuel filter replacement
Engine Ignition System:
Spark plugs, ignition timing, coil(s), CDI unit
Cooling System:
Radiator, coolant hoses, thermostat, water pump, fan operation
Exhaust System:
Exhaust pipes, muffler, catalytic converter (if applicable)
Transmission:
Gearbox (internal components, shifting mechanism), clutch operation and adjustment
Drivetrain:
Final drive (chain and sprockets), wheel hubs, bearings
Brakes:
Hydraulic system (master cylinder, calipers, brake lines), disc/drum inspection and replacement, brake fluid specifications
Suspension:
Front forks (oil type, seals, damping adjustment), rear shock absorber(s), swingarm, linkage maintenance
Steering:
Handlebars, steering head bearings, steering lock
Electrical System:
Battery, charging system (alternator, regulator/rectifier), starter motor, lighting (headlight, taillight, turn signals), wiring diagrams, fuses, switches
Fuel And Air System:
Air filter replacement, carburetor cleaning and synchronization
Bodywork:
Fairings, seat removal, tank removal, fenders
Procedures Included
Maintenance:
Regular servicing, oil changes, filter replacements, chain adjustment, brake checks, tire pressure checks, spark plug replacement
Troubleshooting:
Diagnostic procedures for common problems, electrical system fault finding
Repair:
Engine rebuilds, transmission repairs, suspension overhauls, brake system repairs, electrical component replacement
Technical Data:
Torque specifications, clearances, fluid capacities, electrical resistance values
Technical Depth
Depth Of Coverage:
Comprehensive, suitable for DIY owners and professional mechanics
📊 Manual Specifications
File Format
File Type:
PDF
Software Requirement:
Adobe PDF Reader
Print Quality
Printability:
Printable without restriction
Binding Type
Binding Style:
Digital (Printable sections)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, single-cylinder, liquid-cooled
Displacement:
655 cc
Bore X Stroke:
100 mm x 83 mm (Estimated, specific to 655 variant)
Performance
Horsepower:
Approx. 45-50 HP (at crankshaft, estimated)
Torque:
Approx. 50-55 Nm (at crankshaft, estimated)
Fuel System
Fuel Delivery:
Carburetor(s) (Likely a single large bore or twin smaller bore)
Fuel Type:
Unleaded gasoline (Octane rating specified in manual)
Lubrication
Oil Type:
Motorcycle specific 4-stroke oil (Viscosity and API rating detailed in manual)
Engine Codes
Engine Identification Location:
Stamped on engine crankcase (Specific location described in manual)
🔧 Transmission
Standard
Transmission Type:
5-speed constant mesh
Features
Clutch Type:
Wet, multi-plate
Final Drive:
Chain drive
📐 Dimensions
Exterior
Length:
Approx. 2180 mm (Estimated)
Width:
Approx. 870 mm (Estimated)
Height:
Approx. 1390 mm (Estimated)
Weights
Dry Weight:
Approx. 175 kg (Estimated)
Fuel Tank Capacity:
22 Liters (Estimated)
Seat Height:
Approx. 860 mm (Estimated)
🛡️ Safety Features
Ratings
Safety Certifications:
CE, EPA (Depending on market of sale, as specified in manual)
Active Features
Braking System:
Front: Disc; Rear: Disc
Tire Size Front:
90/90-21 (Standard)
Tire Size Rear:
130/80-17 (Standard)
Passive Features
Lighting:
Halogen headlight, LED taillight (if equipped), standard turn signals
💡 Technology Features
Infotainment
Infotainment System:
N/A (Basic instrumentation: speedometer, odometer, tachometer, indicator lights)
Instrumentation
Dashboard Features:
Analog speedometer, analog tachometer, odometer, trip meter, neutral indicator, oil pressure light, turn signal indicators, high beam indicator.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-5,000 km or annually (Specifics in manual)
Valve Clearance Check:
Every 6,000-10,000 km (Specifics in manual)
Spark Plug Replacement:
Every 6,000-12,000 km (Depending on plug type, detailed in manual)
Fluid Specifications
Engine Oil Capacity:
Approx. 2.2 - 2.5 Liters (with filter change, specific in manual)
Brake Fluid:
DOT 4 (Recommended, specific type detailed in manual)
Coolant:
Ethylene glycol based coolant with corrosion inhibitors (Specific mix ratio in manual)
Known Issues
Common Wear Items:
Clutch plates, fork seals, swingarm bushings, voltage regulator/rectifier.
Potential Electrical Faults:
Degradation of wiring insulation, stator output issues, rectifier failures. Detailed diagnostic procedures are key.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Italy
Model Evolution
Pegaso Lineage:
The Pegaso line debuted in the late 1980s, evolving through various engine sizes and configurations. The 655cc single-cylinder was a key iteration in the 1990s, offering a balance of power and practicality.
Production
Manufacturing Location:
Italy (Likely)
🏆 Awards & Recognition
Recognitions
Industry Awards:
No specific awards publicly documented for this model year, but recognized for its utility and reliability within its segment.
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