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APRILIA PEGASO ROTAX 655 95 Engine Service Repair Manual 1995 Onward

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$133.00
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$133.00
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🏷️ Basic Information Identification Make: Aprilia Model: Pegaso Engine Family: Rotax 655 Model Year Coverage Start: 1995 Codes Engine Code: 655cc (exact code may vary by specific sub-model, but 655 is the core designation) 👋 Introduction Market Position Target Audience: Aprilia Pegaso owners seeking to perform their own maintenance and repairs, DIY enthusiasts, independent workshops. Competitive Analysis Value Proposition: Significant cost savings on professional labor and parts markup. Empowers owners with technical knowledge and repair capabilities. Key Features Accessibility: Instant delivery via email download link. Easy-to-use PDF format, no special computer skills required. Diagrams: Highly detailed, printable diagrams for clear visual guidance during repairs. Support: Customer support available via email for technical assistance or issues with the download. 📋 Manual Details Coverage Areas Technical Procedures: All diagnostic and repair procedures, maintenance, rebuilding, refurbishment, restoration. Vehicle Systems: Engine, transmission, chassis, electrical, brakes, suspension, fuel system, cooling system, exhaust system, bodywork. Page Count Estimated Pages: Comprehensive (specific page count not provided, but described as 'everything you will ever need', implying a complete workshop manual). Manual Type Type: Service Repair Workshop Manual Language Language: English (implied by product description and target market). Format Digital Format: PDF (Adobe PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine disassembly, assembly, component inspection, torque specifications, valve adjustment, piston and ring replacement, cylinder head overhaul. Fuel System: Carburetor(s) adjustment, cleaning, and rebuilding; fuel pump operation and testing; fuel tank maintenance. Ignition System: Spark plug specifications, timing procedures, coil testing, CDI unit diagnostics. Cooling System: Radiator inspection and cleaning, coolant type and capacity, thermostat operation, water pump testing. Exhaust System: Muffler and pipe inspection, gasket replacement, catalytic converter information (if applicable). Transmission Drivetrain: Clutch operation, adjustment, and replacement; gearbox inspection and maintenance; final drive lubrication and inspection. Brakes: Brake fluid specifications and bleeding procedures, caliper inspection and rebuilding, disc/pad replacement, master cylinder testing. Suspension: Front fork servicing, rear shock absorber inspection and replacement, linkage lubrication and adjustment. Electrical System: Wiring diagrams, battery maintenance, charging system testing (alternator/stator), lighting system troubleshooting, starter motor operation. Bodywork Chassis: Frame inspection, fairing removal and installation, seat and tank maintenance. Procedures Included Routine Maintenance: Oil changes, filter replacements, chain adjustment, lubrication points, spark plug checks. Troubleshooting: Step-by-step diagnostic procedures for common and uncommon faults, symptom-based troubleshooting guides. Repair Rebuild: Detailed instructions for component removal, disassembly, cleaning, inspection, repair, and reassembly. Technical Specifications: Torque values, clearances, fluid capacities, electrical specifications, performance data. Technical Depth Depth: Comprehensive from basic maintenance to complete engine rebuilds and advanced diagnostics, mirroring professional technician access. 📊 Manual Specifications File Format Compatibility: PC & MAC computers, compatible with Windows 95 through Windows 8, Adobe PDF reader. Print Quality Usability: High-quality, printable pages. Users can print specific sections as needed for workshop use. Binding Type Binding: Digital Download (PDF), not a physical book. Paper Type Paper Type: N/A (Digital Format) Software Requirements Reader: Adobe PDF Reader (free to download). ⚙️ Engine Specifications Primary Engine Engine Type: Single-cylinder, four-stroke Displacement: Approximately 655cc (specific variant may exist, but 655 is the core designation for this engine family). Bore X Stroke: Typically around 98mm x 86mm (exact figures to be confirmed by manual). Cooling System: Liquid-cooled (radiator and fan system). Valve Train: SOHC (Single Overhead Camshaft), typically 4 valves per cylinder. Performance Horsepower: Varies by specific Pegaso model and year, generally in the range of 45-55 hp. (Manual will provide exact figures). Torque: Corresponding torque figures will be detailed in the manual, indicative of its dual-purpose nature. Fuel System Carburetion: Twin Carburetors (e.g., Mikuni or Dell'Orto, typically 30-36mm). Manual covers adjustment and overhaul. Fuel Type: Unleaded gasoline (specific octane rating to be confirmed by manual). 🔧 Transmission Standard Type: 5-speed constant mesh manual transmission. Optional Type: N/A (no automatic or CVT typically offered on this model). Features Clutch Type: Wet multi-plate clutch. Final Drive: Chain drive. Specifications Transmission Oil Type: API GL-4 or GL-5 hypoid gear oil, SAE 80W-90 (specific grade and capacity in manual). 📐 Dimensions Exterior Body Style: Dual-sport / Adventure motorcycle. Weights Dry Weight: Approx. 160-175 kg (specific to model variant, details in manual). 🛡️ Safety Features Active Features Braking System: Hydraulic disc brakes front and rear. Dual front discs on some models. Manual covers inspection and maintenance. Passive Features Lighting: Headlight, taillight, brake light, turn signals. Manual includes wiring diagrams. 💡 Technology Features Infotainment Instrumentation: Analog speedometer, tachometer, fuel gauge, and indicator lights. Manual explains gauge cluster and its functions. Driver Assistance ABS: ABS was typically an optional feature on some Pegaso models. Manual will cover its operation and diagnostics if equipped. Connectivity Charging System: Stator and rectifier/regulator. Manual provides troubleshooting for charging issues. 🔧 Maintenance Service Intervals Oil Change: Typically every 3,000-5,000 km or annually, but specific interval to be found in manual. Valve Adjustment: Recommended at intervals such as 6,000-12,000 km. Manual will provide exact schedule. Fluid Specifications...
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APRILIA PEGASO ROTAX 655 95 Engine Service Repair Manual 1995 Onward
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
Pegaso
Engine Family:
Rotax 655
Model Year Coverage Start:
1995
Codes
Engine Code:
655cc (exact code may vary by specific sub-model, but 655 is the core designation)
👋 Introduction
Market Position
Target Audience:
Aprilia Pegaso owners seeking to perform their own maintenance and repairs, DIY enthusiasts, independent workshops.
Competitive Analysis
Value Proposition:
Significant cost savings on professional labor and parts markup. Empowers owners with technical knowledge and repair capabilities.
Key Features
Accessibility:
Instant delivery via email download link. Easy-to-use PDF format, no special computer skills required.
Diagrams:
Highly detailed, printable diagrams for clear visual guidance during repairs.
Support:
Customer support available via email for technical assistance or issues with the download.
📋 Manual Details
Coverage Areas
Technical Procedures:
All diagnostic and repair procedures, maintenance, rebuilding, refurbishment, restoration.
Vehicle Systems:
Engine, transmission, chassis, electrical, brakes, suspension, fuel system, cooling system, exhaust system, bodywork.
Page Count
Estimated Pages:
Comprehensive (specific page count not provided, but described as 'everything you will ever need', implying a complete workshop manual).
Manual Type
Type:
Service Repair Workshop Manual
Language
Language:
English (implied by product description and target market).
Format
Digital Format:
PDF (Adobe PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine disassembly, assembly, component inspection, torque specifications, valve adjustment, piston and ring replacement, cylinder head overhaul.
Fuel System:
Carburetor(s) adjustment, cleaning, and rebuilding; fuel pump operation and testing; fuel tank maintenance.
Ignition System:
Spark plug specifications, timing procedures, coil testing, CDI unit diagnostics.
Cooling System:
Radiator inspection and cleaning, coolant type and capacity, thermostat operation, water pump testing.
Exhaust System:
Muffler and pipe inspection, gasket replacement, catalytic converter information (if applicable).
Transmission Drivetrain:
Clutch operation, adjustment, and replacement; gearbox inspection and maintenance; final drive lubrication and inspection.
Brakes:
Brake fluid specifications and bleeding procedures, caliper inspection and rebuilding, disc/pad replacement, master cylinder testing.
Suspension:
Front fork servicing, rear shock absorber inspection and replacement, linkage lubrication and adjustment.
Electrical System:
Wiring diagrams, battery maintenance, charging system testing (alternator/stator), lighting system troubleshooting, starter motor operation.
Bodywork Chassis:
Frame inspection, fairing removal and installation, seat and tank maintenance.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, chain adjustment, lubrication points, spark plug checks.
Troubleshooting:
Step-by-step diagnostic procedures for common and uncommon faults, symptom-based troubleshooting guides.
Repair Rebuild:
Detailed instructions for component removal, disassembly, cleaning, inspection, repair, and reassembly.
Technical Specifications:
Torque values, clearances, fluid capacities, electrical specifications, performance data.
Technical Depth
Depth:
Comprehensive from basic maintenance to complete engine rebuilds and advanced diagnostics, mirroring professional technician access.
📊 Manual Specifications
File Format
Compatibility:
PC & MAC computers, compatible with Windows 95 through Windows 8, Adobe PDF reader.
Print Quality
Usability:
High-quality, printable pages. Users can print specific sections as needed for workshop use.
Binding Type
Binding:
Digital Download (PDF), not a physical book.
Paper Type
Paper Type:
N/A (Digital Format)
Software Requirements
Reader:
Adobe PDF Reader (free to download).
⚙️ Engine Specifications
Primary Engine
Engine Type:
Single-cylinder, four-stroke
Displacement:
Approximately 655cc (specific variant may exist, but 655 is the core designation for this engine family).
Bore X Stroke:
Typically around 98mm x 86mm (exact figures to be confirmed by manual).
Cooling System:
Liquid-cooled (radiator and fan system).
Valve Train:
SOHC (Single Overhead Camshaft), typically 4 valves per cylinder.
Performance
Horsepower:
Varies by specific Pegaso model and year, generally in the range of 45-55 hp. (Manual will provide exact figures).
Torque:
Corresponding torque figures will be detailed in the manual, indicative of its dual-purpose nature.
Fuel System
Carburetion:
Twin Carburetors (e.g., Mikuni or Dell'Orto, typically 30-36mm). Manual covers adjustment and overhaul.
Fuel Type:
Unleaded gasoline (specific octane rating to be confirmed by manual).
🔧 Transmission
Standard
Type:
5-speed constant mesh manual transmission.
Optional
Type:
N/A (no automatic or CVT typically offered on this model).
Features
Clutch Type:
Wet multi-plate clutch.
Final Drive:
Chain drive.
Specifications
Transmission Oil Type:
API GL-4 or GL-5 hypoid gear oil, SAE 80W-90 (specific grade and capacity in manual).
📐 Dimensions
Exterior
Body Style:
Dual-sport / Adventure motorcycle.
Weights
Dry Weight:
Approx. 160-175 kg (specific to model variant, details in manual).
🛡️ Safety Features
Active Features
Braking System:
Hydraulic disc brakes front and rear. Dual front discs on some models. Manual covers inspection and maintenance.
Passive Features
Lighting:
Headlight, taillight, brake light, turn signals. Manual includes wiring diagrams.
💡 Technology Features
Infotainment
Instrumentation:
Analog speedometer, tachometer, fuel gauge, and indicator lights. Manual explains gauge cluster and its functions.
Driver Assistance
ABS:
ABS was typically an optional feature on some Pegaso models. Manual will cover its operation and diagnostics if equipped.
Connectivity
Charging System:
Stator and rectifier/regulator. Manual provides troubleshooting for charging issues.
🔧 Maintenance
Service Intervals
Oil Change:
Typically every 3,000-5,000 km or annually, but specific interval to be found in manual.
Valve Adjustment:
Recommended at intervals such as 6,000-12,000 km. Manual will provide exact schedule.
Fluid Specifications
Engine Oil:
API SG/SH/SJ or higher, viscosity typically 10W-40 or 20W-50. Manual to specify exact grade and capacity.
Coolant:
Ethylene glycol based coolant (50/50 mix with distilled water). Manual to confirm type and capacity.
Brake Fluid:
DOT 4 or DOT 5.1. Manual to specify.
Known Issues
Common Wear Items:
Clutch plates, fork seals, wheel bearings, chain and sprockets. Manual provides guidance on inspection and replacement.
Carburetor Tuning:
May require periodic cleaning and synchronization due to the twin-carb setup. Manual details this procedure.
📚 Vehicle History
Brand Heritage
Manufacturer:
Aprilia is an Italian manufacturer with a strong heritage in sport motorcycles and racing.
Model Evolution
Pegaso Lineage:
The Pegaso line has historically been Aprilia's offering in the dual-sport segment, known for its blend of on-road comfort and off-road capability.
Production
Engine Origin:
The Rotax 655 engine was a well-regarded, robust single-cylinder engine used by various manufacturers, including Aprilia.
🏆 Awards & Recognition
Recognitions
Model Standing:
The Aprilia Pegaso is generally recognized as a capable and versatile dual-sport motorcycle of its era.
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