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Aprilia RS 125 2006 Service Repair Manual

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$133.00
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$133.00
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🏷️ Basic Information Identification Make: Aprilia Model: RS 125 Year: 2006 Codes Internal Model Code: GSB 👋 Introduction Market Position Positioning: The Aprilia RS 125 (2006) represented a premium entry into the 125cc sportbike segment, known for its race-derived technology and performance. Competitive Analysis Competitors: Competed directly with other high-performance 125cc sportbikes of its era such as the Yamaha YZF-R125, Honda CBR125R, and Cagiva Mito. Key Features Performance Orientation: Emphasized sporty handling, aggressive styling, and a potent two-stroke engine for its class. Dealer Level Quality: This manual is stated to be the same quality and detail used by dealership technicians, signifying its comprehensive nature. Diy Focus: Designed to empower owners to perform their own maintenance and repairs, saving costs and increasing self-sufficiency. Instruction Style: Features easy-to-follow, step-by-step instructions with ample accompanying pictures and diagrams. Delivery Download Type: Instant PDF download, eliminating shipping costs and waiting times. 📋 Manual Details Coverage Areas Primary Coverage: Comprehensive service, repair, and diagnosis for the 2006 Aprilia RS 125 Secondary Coverage: Periodic maintenance, troubleshooting, electrical systems, engine, chassis components Page Count Estimated Page Count: Estimated 400-600 pages (typical for comprehensive service manuals) Manual Type Type: Service Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine: Detailed coverage of the Rotax 125cc two-stroke engine, including disassembly, assembly, tuning, and component identification. Fuel System: In-depth information on the fuel injection (FI) system, throttle body, fuel pump, injectors, and related sensors. Exhaust System: Details on the exhaust system components, lambda sensor, and performance tuning aspects. Cooling Lubrication: Coverage of the liquid cooling system, radiator, water pump, and lubrication system for the two-stroke engine. Chassis: Comprehensive coverage of the frame, suspension (front forks and rear shock), steering system, and swingarm. Electrical System: Detailed analysis of the electrical system, including battery, ignition, lighting, starter motor, and all associated wiring. Brakes: Information on front and rear brake systems, including hydraulic components, caliper service, and rotor replacement. Wheels Tires: Specifications for wheels, tire sizes, pressures, and mounting procedures. Procedures Included Maintenance: Detailed step-by-step instructions for routine maintenance tasks, including oil changes, filter replacements, chain adjustment, and spark plug service. Diagnosis: In-depth troubleshooting guides and diagnostic procedures for common and complex issues, including FI system diagnosis. Repair: Comprehensive repair procedures for all major vehicle systems, from engine rebuilding to electrical component replacement. Troubleshooting: Systematic troubleshooting charts and flow diagrams to identify and resolve faults efficiently. Technical Depth Depth: Professional-level technical information suitable for dealership technicians, enabling advanced diagnostics, repairs, and performance tuning. Diagrams: Includes numerous high-quality diagrams, illustrations, and exploded views to aid understanding of procedures and component identification. Wiring Diagrams: Provides detailed and accurate wiring diagrams for the complete electrical system, essential for electrical troubleshooting. 📊 Manual Specifications File Format Format: PDF (Portable Document Format) Searchability: Likely text-searchable PDF for efficient information retrieval. Print Quality Printability: All pages are printable, allowing users to print specific sections or the entire manual. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Compatibility Operating Systems: Compatible with Windows and Mac operating systems. ⚙️ Engine Specifications Primary Engine Type: Rotax 123/257, two-stroke, liquid-cooled, single-cylinder Displacement: 124.8 cc (7.62 cu in) Bore X Stroke: 54 mm x 54.5 mm (2.13 in x 2.15 in) Compression Ratio: Approx. 12.5:1 Performance Horsepower: Approx. 30-34 HP (depending on market and emissions regulations) Torque: Approx. 20-22 Nm Fuel System Induction: Electronic Fuel Injection (EFI) with 28mm throttle body (Dell'Orto or similar) Fuel Type: Unleaded gasoline, minimum 95 octane recommended Ignition: Digital CDI with electronic advance Lubrication System: Automatic oil injection (pre-mix) Engine Features Valve Actuation: Reed valve induction Cylinder Design: Rotax Power Valve (RPV) system for improved low-to-mid range torque 🔧 Transmission Standard Type: 6-speed constant mesh manual gearbox Features Clutch: Wet multi-plate clutch Final Drive: Chain drive 📐 Dimensions Exterior Length: Approx. 1955 mm (76.9 in) Width: Approx. 730 mm (28.7 in) Height: Approx. 1100 mm (43.3 in) (at handlebars) Wheelbase: Approx. 1345 mm (53.0 in) Weights Dry Weight: Approx. 140 kg (308.6 lbs) Wet Weight: Approx. 157 kg (346.1 lbs) Capacity Fuel Tank Capacity: Approx. 11 liters (2.9 US gal) 🛡️ Safety Features Ratings Safety Standards: Meets all relevant European safety standards for motorcycles of its class. Active Features Braking System: Hydraulic disc brakes front and rear for effective stopping power. Lighting: Halogen headlamp and LED taillight for visibility. Passive Features Frame Construction: TIG welded aluminum alloy perimeter frame for rigidity and light weight. 💡 Technology Features Infotainment Infotainment System: N/A (Basic motorcycle instrumentation) Driver Assistance Assistance Features: N/A (Focus on mechanical and electrical systems) Engine Management Efi System: Advanced electronic fuel injection system for optimized fuel delivery and emissions control. Ignition System: Digitally controlled ignition system with variable timing for enhanced performance across the rev range. 🔧 Maintenance Service Intervals Oil Change: Refer to manual for specific intervals,...
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Aprilia RS 125 2006 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
RS 125
Year:
2006
Codes
Internal Model Code:
GSB
👋 Introduction
Market Position
Positioning:
The Aprilia RS 125 (2006) represented a premium entry into the 125cc sportbike segment, known for its race-derived technology and performance.
Competitive Analysis
Competitors:
Competed directly with other high-performance 125cc sportbikes of its era such as the Yamaha YZF-R125, Honda CBR125R, and Cagiva Mito.
Key Features
Performance Orientation:
Emphasized sporty handling, aggressive styling, and a potent two-stroke engine for its class.
Dealer Level Quality:
This manual is stated to be the same quality and detail used by dealership technicians, signifying its comprehensive nature.
Diy Focus:
Designed to empower owners to perform their own maintenance and repairs, saving costs and increasing self-sufficiency.
Instruction Style:
Features easy-to-follow, step-by-step instructions with ample accompanying pictures and diagrams.
Delivery
Download Type:
Instant PDF download, eliminating shipping costs and waiting times.
📋 Manual Details
Coverage Areas
Primary Coverage:
Comprehensive service, repair, and diagnosis for the 2006 Aprilia RS 125
Secondary Coverage:
Periodic maintenance, troubleshooting, electrical systems, engine, chassis components
Page Count
Estimated Page Count:
Estimated 400-600 pages (typical for comprehensive service manuals)
Manual Type
Type:
Service Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Detailed coverage of the Rotax 125cc two-stroke engine, including disassembly, assembly, tuning, and component identification.
Fuel System:
In-depth information on the fuel injection (FI) system, throttle body, fuel pump, injectors, and related sensors.
Exhaust System:
Details on the exhaust system components, lambda sensor, and performance tuning aspects.
Cooling Lubrication:
Coverage of the liquid cooling system, radiator, water pump, and lubrication system for the two-stroke engine.
Chassis:
Comprehensive coverage of the frame, suspension (front forks and rear shock), steering system, and swingarm.
Electrical System:
Detailed analysis of the electrical system, including battery, ignition, lighting, starter motor, and all associated wiring.
Brakes:
Information on front and rear brake systems, including hydraulic components, caliper service, and rotor replacement.
Wheels Tires:
Specifications for wheels, tire sizes, pressures, and mounting procedures.
Procedures Included
Maintenance:
Detailed step-by-step instructions for routine maintenance tasks, including oil changes, filter replacements, chain adjustment, and spark plug service.
Diagnosis:
In-depth troubleshooting guides and diagnostic procedures for common and complex issues, including FI system diagnosis.
Repair:
Comprehensive repair procedures for all major vehicle systems, from engine rebuilding to electrical component replacement.
Troubleshooting:
Systematic troubleshooting charts and flow diagrams to identify and resolve faults efficiently.
Technical Depth
Depth:
Professional-level technical information suitable for dealership technicians, enabling advanced diagnostics, repairs, and performance tuning.
Diagrams:
Includes numerous high-quality diagrams, illustrations, and exploded views to aid understanding of procedures and component identification.
Wiring Diagrams:
Provides detailed and accurate wiring diagrams for the complete electrical system, essential for electrical troubleshooting.
📊 Manual Specifications
File Format
Format:
PDF (Portable Document Format)
Searchability:
Likely text-searchable PDF for efficient information retrieval.
Print Quality
Printability:
All pages are printable, allowing users to print specific sections or the entire manual.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Compatibility
Operating Systems:
Compatible with Windows and Mac operating systems.
⚙️ Engine Specifications
Primary Engine
Type:
Rotax 123/257, two-stroke, liquid-cooled, single-cylinder
Displacement:
124.8 cc (7.62 cu in)
Bore X Stroke:
54 mm x 54.5 mm (2.13 in x 2.15 in)
Compression Ratio:
Approx. 12.5:1
Performance
Horsepower:
Approx. 30-34 HP (depending on market and emissions regulations)
Torque:
Approx. 20-22 Nm
Fuel System
Induction:
Electronic Fuel Injection (EFI) with 28mm throttle body (Dell'Orto or similar)
Fuel Type:
Unleaded gasoline, minimum 95 octane recommended
Ignition:
Digital CDI with electronic advance
Lubrication
System:
Automatic oil injection (pre-mix)
Engine Features
Valve Actuation:
Reed valve induction
Cylinder Design:
Rotax Power Valve (RPV) system for improved low-to-mid range torque
🔧 Transmission
Standard
Type:
6-speed constant mesh manual gearbox
Features
Clutch:
Wet multi-plate clutch
Final Drive:
Chain drive
📐 Dimensions
Exterior
Length:
Approx. 1955 mm (76.9 in)
Width:
Approx. 730 mm (28.7 in)
Height:
Approx. 1100 mm (43.3 in) (at handlebars)
Wheelbase:
Approx. 1345 mm (53.0 in)
Weights
Dry Weight:
Approx. 140 kg (308.6 lbs)
Wet Weight:
Approx. 157 kg (346.1 lbs)
Capacity
Fuel Tank Capacity:
Approx. 11 liters (2.9 US gal)
🛡️ Safety Features
Ratings
Safety Standards:
Meets all relevant European safety standards for motorcycles of its class.
Active Features
Braking System:
Hydraulic disc brakes front and rear for effective stopping power.
Lighting:
Halogen headlamp and LED taillight for visibility.
Passive Features
Frame Construction:
TIG welded aluminum alloy perimeter frame for rigidity and light weight.
💡 Technology Features
Infotainment
Infotainment System:
N/A (Basic motorcycle instrumentation)
Driver Assistance
Assistance Features:
N/A (Focus on mechanical and electrical systems)
Engine Management
Efi System:
Advanced electronic fuel injection system for optimized fuel delivery and emissions control.
Ignition System:
Digitally controlled ignition system with variable timing for enhanced performance across the rev range.
🔧 Maintenance
Service Intervals
Oil Change:
Refer to manual for specific intervals, typically every 3,000-5,000 km or annually.
Spark Plug:
Check and replace as per manual, typically every 6,000-8,000 km.
Chain Maintenance:
Regular cleaning, lubrication, and tension adjustment recommended every 500-1000 km.
Fluid Specifications
Engine Oil:
Specific two-stroke premix oil meeting JASO FD or similar specifications. Engine oil for gearbox lubrication as specified by Aprilia.
Coolant:
Ethylene glycol-based coolant with corrosion inhibitors, mixed with distilled water at a 50/50 ratio.
Brake Fluid:
DOT 4 or DOT 5.1 hydraulic brake fluid.
Known Issues
Two Stroke Tuning:
Sensitivity to incorrect jetting or mixture settings, requiring precise tuning for optimal performance and longevity.
Power Valve Maintenance:
The RPV system can accumulate carbon deposits and require periodic cleaning to maintain proper operation.
Cooling System:
Potential for overheating if coolant levels are low or the system is not properly bled.
📚 Vehicle History
Brand Heritage
Heritage:
Aprilia has a strong heritage in motorcycle racing, particularly in the Grand Prix 125cc class, influencing the design and engineering of the RS 125.
Model Evolution
Development:
The RS 125 model line has undergone continuous development since its introduction, with the 2006 model featuring updated styling and technological advancements like fuel injection.
Production
Production Location:
Primarily manufactured in Italy by Aprilia.
🏆 Awards & Recognition
Recognitions
Class Recognition:
The Aprilia RS 125 was widely regarded as one of the most capable and authentic 125cc sportbikes, often praised for its handling and premium feel.
Ratings
Performance Ratings:
Consistently received high ratings from motorcycle publications for its track-day capability and sporty demeanor.
Certifications
Certification:
Meets all applicable Euro emissions standards for its model year.
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