Aprilia RS125 RS 125 1995 Factory Service Repair Manual
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🏷️ Basic Information Identification Make: Aprilia Model: RS125 Year: 1995 Variant: All Styles Covered 👋 Introduction Market Position Positioning: Essential technical resource for owners and technicians of the 1995 Aprilia RS125, offering factory-authorized information for maintenance and repair. Competitive Analysis Competitors: Third-party repair manuals, Haynes manuals, user-generated online guides. This manual differentiates itself as the 'Actual Genuine Repair Service Factory Manual'. Key Features Benefits: Enables DIY repairs, reduces labor costs, empowers owners to understand their vehicle, provides 'secret techniques' used by top mechanics, aids in evaluating mechanic work, facilitates informed decision-making for maintenance and repairs. Search Functionality: PDF format allows for quick searching of specific terms or procedures. 📋 Manual Details Coverage Areas Main Coverage: Comprehensive service, repair, maintenance, and diagnostics for the 1995 Aprilia RS125 Specific Sections: General Information, Fuel System, Cooling System, Engine Top End, Clutch, Engine Lubrication System, Engine Removal/Installation, Crankshaft/Transmission, Wheels/Tires, Final Drive, Brakes, Suspension, Steering, Frame, Electrical System, Appendix Appendix Content: May include specifications, torque values, troubleshooting charts, or wiring diagrams not covered in main sections. Page Count Estimated Pages: Hundreds (exact number not specified, but described as comprehensive) Manual Type Type: Factory Service Repair Manual Language Language: English Format Format: PDF Download Compatibility: Compatible with all PC-based Windows operating systems and Mac, viewable and printable via Adobe PDF Reader. 📖 Manual Coverage Systems Covered Engine Systems: Engine top end, fuel system (carburetion, fuel delivery), cooling system (radiator, coolant flow), lubrication system (oil pump, oil flow), engine removal and installation, crankshaft and transmission Chassis Systems: Wheels, tires, final drive (chain, sprockets), brakes (hydraulic, pad replacement, bleeding), suspension (forks, rear shock), steering, frame inspection and repair Electrical Systems: Full electrical system diagnosis, wiring diagrams, troubleshooting, component testing, ignition system, lighting, charging system Bodywork And Plastics: Likely includes procedures for fairing removal, installation, and minor repairs, given the comprehensive nature. Procedures Included Maintenance Procedures: Routine servicing, fluid changes, filter replacements, chain adjustment, brake pad inspection and replacement, cooling system maintenance, spark plug servicing Repair Procedures: Step-by-step instructions for engine rebuilds, clutch overhaul, transmission servicing, suspension component replacement, brake caliper rebuild, electrical component repair, frame straightening Diagnostic Procedures: Troubleshooting engine fault symptoms, diagnosing electrical issues, identifying component failures, interpreting diagnostic codes (if applicable), testing suspected parts Tuning Procedures: While primarily a repair manual, it likely contains specifications and parameters that can be used for basic tuning, such as carburetor jetting and ignition timing (if adjustable). Electrical Troubleshooting: Combined troubleshooting and electrical service procedures with detailed wiring diagrams for ease of diagnosis. Technical Depth Depth: Comprehensive factory-level detail, covering everything from basic maintenance to complete engine and transmission rebuilds, advanced electrical diagnostics, and tuning insights. Aimed at both DIY owners and professional technicians. Diagrams And Illustrations: Contains numerous detailed illustrations, drawings, photos, and exploded views to clarify repair procedures and part identification. Troubleshooting Guide: Features an advanced troubleshooting guide to help diagnose and correct problems efficiently. 📊 Manual Specifications File Format Format: PDF (Adobe Acrobat Reader required) Print Quality Printability: Fully printable without restriction, allowing for individual page or full manual printing. Binding Type Binding: Digital Download (no physical binding) Paper Type Paper Type: N/A (Digital format) ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, 2-stroke, single-cylinder (assumed based on model history, specific engine code not provided in product info) Performance Horsepower Range: Typically around 30-34 HP for the RS125 models of this era (specific figures not provided in product info) Torque Range: Not specified in product information Fuel System Carburetion: Likely Dell'Orto carburetor (e.g., PHBH 28 or similar), detailed adjustment and overhaul procedures included Fuel Type: Unleaded gasoline (with appropriate 2-stroke oil pre-mix or injection system, depending on specific sub-model) Cooling System Type: Pressurized liquid cooling system with radiator and fan Engine Top End Cylinder Bore And Stroke: Detailed specifications for cylinder bore, piston stroke, and compression ratio provided in the manual. Crankshaft Transmission Gear Ratios: Specific gear ratios for each of the 6 speeds are detailed within the manual. 🔧 Transmission Standard Type: 6-speed manual transmission Optional Options: Not applicable for this model Features Clutch: Wet multi-plate clutch, detailed inspection and replacement procedures Final Drive: Chain drive, includes specifications for chain and sprocket maintenance and replacement 📐 Dimensions Exterior Overall Length: Not specified in product information Overall Width: Not specified in product information Seat Height: Not specified in product information Weights Dry Weight: Approximately 140-150 kg (depending on specific sub-model, not provided in product info) Wet Weight: Not specified in product information 🛡️ Safety Features Ratings Safety Certifications: Not applicable for this type of manual Active Features Braking System: Hydraulic disc brakes front and rear, with detailed service information for calipers, master cylinders, lines, and fluid Passive Features Frame Construction: Tubular steel frame, with information on inspection and potential repairs 💡 Technology Features Infotainment Features: Not applicable to this model. Focus is on mechanical and electrical systems....
Essential technical resource for owners and technicians of the 1995 Aprilia RS125, offering factory-authorized information for maintenance and repair.
Competitive Analysis
Competitors:
Third-party repair manuals, Haynes manuals, user-generated online guides. This manual differentiates itself as the 'Actual Genuine Repair Service Factory Manual'.
Key Features
Benefits:
Enables DIY repairs, reduces labor costs, empowers owners to understand their vehicle, provides 'secret techniques' used by top mechanics, aids in evaluating mechanic work, facilitates informed decision-making for maintenance and repairs.
Search Functionality:
PDF format allows for quick searching of specific terms or procedures.
📋 Manual Details
Coverage Areas
Main Coverage:
Comprehensive service, repair, maintenance, and diagnostics for the 1995 Aprilia RS125
Specific Sections:
General Information, Fuel System, Cooling System, Engine Top End, Clutch, Engine Lubrication System, Engine Removal/Installation, Crankshaft/Transmission, Wheels/Tires, Final Drive, Brakes, Suspension, Steering, Frame, Electrical System, Appendix
Appendix Content:
May include specifications, torque values, troubleshooting charts, or wiring diagrams not covered in main sections.
Page Count
Estimated Pages:
Hundreds (exact number not specified, but described as comprehensive)
Manual Type
Type:
Factory Service Repair Manual
Language
Language:
English
Format
Format:
PDF Download
Compatibility:
Compatible with all PC-based Windows operating systems and Mac, viewable and printable via Adobe PDF Reader.
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine top end, fuel system (carburetion, fuel delivery), cooling system (radiator, coolant flow), lubrication system (oil pump, oil flow), engine removal and installation, crankshaft and transmission
Chassis Systems:
Wheels, tires, final drive (chain, sprockets), brakes (hydraulic, pad replacement, bleeding), suspension (forks, rear shock), steering, frame inspection and repair
Electrical Systems:
Full electrical system diagnosis, wiring diagrams, troubleshooting, component testing, ignition system, lighting, charging system
Bodywork And Plastics:
Likely includes procedures for fairing removal, installation, and minor repairs, given the comprehensive nature.
Procedures Included
Maintenance Procedures:
Routine servicing, fluid changes, filter replacements, chain adjustment, brake pad inspection and replacement, cooling system maintenance, spark plug servicing
While primarily a repair manual, it likely contains specifications and parameters that can be used for basic tuning, such as carburetor jetting and ignition timing (if adjustable).
Electrical Troubleshooting:
Combined troubleshooting and electrical service procedures with detailed wiring diagrams for ease of diagnosis.
Technical Depth
Depth:
Comprehensive factory-level detail, covering everything from basic maintenance to complete engine and transmission rebuilds, advanced electrical diagnostics, and tuning insights. Aimed at both DIY owners and professional technicians.
Diagrams And Illustrations:
Contains numerous detailed illustrations, drawings, photos, and exploded views to clarify repair procedures and part identification.
Troubleshooting Guide:
Features an advanced troubleshooting guide to help diagnose and correct problems efficiently.
📊 Manual Specifications
File Format
Format:
PDF (Adobe Acrobat Reader required)
Print Quality
Printability:
Fully printable without restriction, allowing for individual page or full manual printing.
Binding Type
Binding:
Digital Download (no physical binding)
Paper Type
Paper Type:
N/A (Digital format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, 2-stroke, single-cylinder (assumed based on model history, specific engine code not provided in product info)
Performance
Horsepower Range:
Typically around 30-34 HP for the RS125 models of this era (specific figures not provided in product info)
Torque Range:
Not specified in product information
Fuel System
Carburetion:
Likely Dell'Orto carburetor (e.g., PHBH 28 or similar), detailed adjustment and overhaul procedures included
Fuel Type:
Unleaded gasoline (with appropriate 2-stroke oil pre-mix or injection system, depending on specific sub-model)
Cooling System
Type:
Pressurized liquid cooling system with radiator and fan
Engine Top End
Cylinder Bore And Stroke:
Detailed specifications for cylinder bore, piston stroke, and compression ratio provided in the manual.
Crankshaft Transmission
Gear Ratios:
Specific gear ratios for each of the 6 speeds are detailed within the manual.
🔧 Transmission
Standard
Type:
6-speed manual transmission
Optional
Options:
Not applicable for this model
Features
Clutch:
Wet multi-plate clutch, detailed inspection and replacement procedures
Final Drive:
Chain drive, includes specifications for chain and sprocket maintenance and replacement
📐 Dimensions
Exterior
Overall Length:
Not specified in product information
Overall Width:
Not specified in product information
Seat Height:
Not specified in product information
Weights
Dry Weight:
Approximately 140-150 kg (depending on specific sub-model, not provided in product info)
Wet Weight:
Not specified in product information
🛡️ Safety Features
Ratings
Safety Certifications:
Not applicable for this type of manual
Active Features
Braking System:
Hydraulic disc brakes front and rear, with detailed service information for calipers, master cylinders, lines, and fluid
Passive Features
Frame Construction:
Tubular steel frame, with information on inspection and potential repairs
💡 Technology Features
Infotainment
Features:
Not applicable to this model. Focus is on mechanical and electrical systems.
Driver Assistance
Features:
Not applicable to this model.
Connectivity
Features:
Not applicable to this model.
🔧 Maintenance
Service Intervals
Oil Change:
Detailed in manual, typically based on mileage or operating hours
Spark Plug Replacement:
Detailed in manual, usually at specific mileage intervals
Chain Maintenance:
Regular cleaning, lubrication, and tension adjustment are critical; procedures detailed in manual.
Fluid Specifications
Coolant Type:
Ethylene glycol-based coolant (specific type and mixture ratio detailed in manual)
Brake Fluid Type:
DOT 4 or DOT 5.1 hydraulic brake fluid (specific type and change interval detailed in manual)
Transmission Oil:
Not applicable; 2-stroke engine requires mixed fuel or separate oil injection system (details in manual)
2 Stroke Oil Type:
Requires a high-quality 2-stroke oil suitable for high-performance liquid-cooled engines (specific grades like Castrol TTS or similar may be recommended in the manual).
Carburetor gumming if left unused, power valve sticking, electrical connection corrosion, coolant leaks, clutch slip. Manual provides diagnostics for these.
📚 Vehicle History
Brand Heritage
Manufacturer:
Aprilia is an Italian manufacturer known for its high-performance motorcycles, particularly in the sportbike and off-road categories.
Model Evolution
Rs125 Lineage:
The RS125 is a long-standing model in Aprilia's lineup, celebrated for its potent 2-stroke engine and race-inspired chassis, making it a popular choice for young riders and track days.
Production
Production Years:
The RS125 has been in production for many years, with significant updates over time. The 1995 model represents a specific iteration of this successful platform.
🏆 Awards & Recognition
Recognitions
Model Recognition:
The Aprilia RS125 is widely recognized in the lightweight sportbike category for its performance and handling, often considered a benchmark for its class.
Ratings
Industry Perception:
Highly regarded by enthusiasts for its potent 2-stroke engine and chassis dynamics, although its maintenance can be more involved than 4-stroke equivalents.
Certifications
Manual Certification:
Official Factory Service Repair Manual, indicating authenticity and adherence to manufacturer standards.