Aprilia RS125 RS 125 2006-2012 Service Repair Factory Manual
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🏷️ Basic Information Identification Make: Aprilia Model: RS125 Model Years Covered: 2006, 2007, 2008, 2009, 2010, 2011, 2012 Codes Chassis Code: RP Engine Code Indicator: 125cc two-stroke 👋 Introduction Market Position Target Audience: Owners of Aprilia RS125 (2006-2012) with DIY maintenance interests, independent motorcycle repair shops, and professional technicians. Competitive Analysis Value Proposition: Provides dealership-level repair and maintenance information, enabling significant cost savings on repairs and fostering a deeper understanding of the motorcycle's mechanics. Replicates the content used by authorized Aprilia service centers. Key Features Content Highlights: Step-by-step instructions, detailed diagrams, illustrations, wiring schematics, comprehensive specifications, and advanced troubleshooting sections. User Benefits: Empowers owners to perform maintenance and repairs, saves money on labor costs, improves understanding of the vehicle, and aids in informed discussions with professional mechanics. 📋 Manual Details Coverage Areas Primary Coverage: Comprehensive Service, Repair, and Workshop Manual Secondary Coverage: Troubleshooting, Diagnostics, Maintenance Page Count Estimated Page Count: Refer to official Aprilia documentation for exact count; typically 500+ pages for this model year range and scope. Manual Type Type: Factory Service Manual / Workshop Manual Language Language: English Format Digital Format: PDF 📖 Manual Coverage Systems Covered Engine Systems: Engine specifications, engine removal/installation, fuel system (carburetor, fuel lines, tank), intake and exhaust systems, lubrication, cooling system (radiator, coolant, water pump), engine diagnostics and troubleshooting. Drivetrain Systems: Transmission (gearbox operation, ratios, maintenance), drive chain, sprockets (replacement, adjustment), clutch operation and maintenance. Chassis Systems: Steering system (headset bearings, linkage), suspension (front forks, rear shock absorber - service and adjustment), wheels and tires, braking system (front and rear brakes, hydraulic lines, master cylinders, calipers). Electrical Systems: Complete electrical system schematics, wiring diagrams, ignition system, lighting, battery, charging system (alternator, regulator/rectifier), starter motor, instruments and controls. Bodywork And Trim: Body panel removal and installation, fairings, seat, fuel tank, fenders. Procedures Included Maintenance: Routine maintenance checks, periodic adjustments, lubrication schedules, fluid changes (oil, coolant, brake fluid), filter replacements (air, oil, fuel), spark plug replacement, chain adjustment and lubrication. Repair And Overhaul: Step-by-step instructions for engine overhaul, transmission rebuild, carburetor tuning, suspension servicing, brake system repair, electrical component diagnosis and replacement. Troubleshooting: Comprehensive diagnostic procedures for common and complex issues, fault finding guides, symptom-based troubleshooting. Technical Depth Depth: Expert level; covers everything from basic owner maintenance to complete engine rebuilds and advanced electrical diagnostics. Includes torque specifications, clearances, and detailed assembly procedures. 📊 Manual Specifications File Format Readability: High-resolution PDF, ensuring clear text and images. Searchable text for quick information retrieval. Print Quality Printability: Fully printable. Individual pages can be printed as needed, allowing users to take specific sections into the workshop. Binding Type Binding: Digital (PDF format) - no physical binding. Paper Type Paper Type: N/A (Digital format) ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, 125cc, two-stroke, single-cylinder Bore X Stroke: 54 mm x 54.5 mm (typical for this generation) Compression Ratio: 12.2:1 (typical) Valve Mechanism: Rotary disc valve intake, Aprilia Power Displacement (APDC) system Performance Horsepower Output: Approx. 30-33 hp (varies by market and emissions regulations) Torque Output: Approx. 20-22 Nm (varies) Fuel System Carburetor: Dell'Orto PHBH 28 (or similar, depending on region). Manual covers tuning and servicing. Fuel Type: Unleaded gasoline (min. 95 RON recommended), requires two-stroke oil premix or oil injection system. Lubrication Oil Type: High-quality two-stroke engine oil (API TC, JASO FD recommended). Manual specifies exact Aprilia recommendations. Cooling System Coolant Type: Ethylene glycol-based coolant mixture (50% coolant, 50% distilled water). Manual specifies capacity and replacement intervals. 🔧 Transmission Standard Transmission Type: 6-speed constant mesh sequential gearbox Features Clutch Type: Wet multi-plate clutch, cable-actuated Gear Ratios: Specific gear ratios are detailed in the manual for each gear. Transmission Fluid: Engine oil serves as transmission lubricant in this two-stroke design. Manual specifies oil levels and checks. 📐 Dimensions Exterior Overall Length: Approximately 2000 mm (varies slightly by model year) Overall Width: Approximately 720 mm (varies slightly) Seat Height: Approximately 810 mm (varies slightly) Weights Dry Weight: Approximately 130-135 kg (varies by configuration) Fuel Tank Capacity: Approximately 11-13 liters (including reserve, varies) 🛡️ Safety Features Ratings Safety Compliance: Meets Euro 3 emissions standards for the period. Manual covers safety precautions for all procedures. Active Features Braking System: Hydraulic disc brakes front and rear. Manual details caliper servicing, pad replacement, and fluid bleeding procedures. Front typically dual piston, rear single piston. Passive Features Frame Construction: Aluminum alloy twin-spar frame for rigidity and light weight. 💡 Technology Features Infotainment Instrumentation: Digital speedometer, analog tachometer, odometer, trip meter, coolant temperature gauge, neutral indicator, turn signal indicators, high beam indicator. Driver Assistance Electronic Aids: None in the modern sense; focused on mechanical performance. Aprilia Power Displacement (APDC) system is an engine performance enhancement. 🔧 Maintenance Service Intervals Oil Change: Manual will specify interval based on mileage or operating hours; typically linked to pre-mix or oil injection system checks. Spark Plug Replacement: Refer to manual...
Owners of Aprilia RS125 (2006-2012) with DIY maintenance interests, independent motorcycle repair shops, and professional technicians.
Competitive Analysis
Value Proposition:
Provides dealership-level repair and maintenance information, enabling significant cost savings on repairs and fostering a deeper understanding of the motorcycle's mechanics. Replicates the content used by authorized Aprilia service centers.
Empowers owners to perform maintenance and repairs, saves money on labor costs, improves understanding of the vehicle, and aids in informed discussions with professional mechanics.
📋 Manual Details
Coverage Areas
Primary Coverage:
Comprehensive Service, Repair, and Workshop Manual
Secondary Coverage:
Troubleshooting, Diagnostics, Maintenance
Page Count
Estimated Page Count:
Refer to official Aprilia documentation for exact count; typically 500+ pages for this model year range and scope.
Manual Type
Type:
Factory Service Manual / Workshop Manual
Language
Language:
English
Format
Digital Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine specifications, engine removal/installation, fuel system (carburetor, fuel lines, tank), intake and exhaust systems, lubrication, cooling system (radiator, coolant, water pump), engine diagnostics and troubleshooting.
Steering system (headset bearings, linkage), suspension (front forks, rear shock absorber - service and adjustment), wheels and tires, braking system (front and rear brakes, hydraulic lines, master cylinders, calipers).
Electrical Systems:
Complete electrical system schematics, wiring diagrams, ignition system, lighting, battery, charging system (alternator, regulator/rectifier), starter motor, instruments and controls.
Bodywork And Trim:
Body panel removal and installation, fairings, seat, fuel tank, fenders.
Step-by-step instructions for engine overhaul, transmission rebuild, carburetor tuning, suspension servicing, brake system repair, electrical component diagnosis and replacement.
Troubleshooting:
Comprehensive diagnostic procedures for common and complex issues, fault finding guides, symptom-based troubleshooting.
Technical Depth
Depth:
Expert level; covers everything from basic owner maintenance to complete engine rebuilds and advanced electrical diagnostics. Includes torque specifications, clearances, and detailed assembly procedures.
📊 Manual Specifications
File Format
Readability:
High-resolution PDF, ensuring clear text and images. Searchable text for quick information retrieval.
Print Quality
Printability:
Fully printable. Individual pages can be printed as needed, allowing users to take specific sections into the workshop.
Binding Type
Binding:
Digital (PDF format) - no physical binding.
Paper Type
Paper Type:
N/A (Digital format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, 125cc, two-stroke, single-cylinder
Bore X Stroke:
54 mm x 54.5 mm (typical for this generation)
Compression Ratio:
12.2:1 (typical)
Valve Mechanism:
Rotary disc valve intake, Aprilia Power Displacement (APDC) system
Performance
Horsepower Output:
Approx. 30-33 hp (varies by market and emissions regulations)
Torque Output:
Approx. 20-22 Nm (varies)
Fuel System
Carburetor:
Dell'Orto PHBH 28 (or similar, depending on region). Manual covers tuning and servicing.
Fuel Type:
Unleaded gasoline (min. 95 RON recommended), requires two-stroke oil premix or oil injection system.
Specific gear ratios are detailed in the manual for each gear.
Transmission Fluid:
Engine oil serves as transmission lubricant in this two-stroke design. Manual specifies oil levels and checks.
📐 Dimensions
Exterior
Overall Length:
Approximately 2000 mm (varies slightly by model year)
Overall Width:
Approximately 720 mm (varies slightly)
Seat Height:
Approximately 810 mm (varies slightly)
Weights
Dry Weight:
Approximately 130-135 kg (varies by configuration)
Fuel Tank Capacity:
Approximately 11-13 liters (including reserve, varies)
🛡️ Safety Features
Ratings
Safety Compliance:
Meets Euro 3 emissions standards for the period. Manual covers safety precautions for all procedures.
Active Features
Braking System:
Hydraulic disc brakes front and rear. Manual details caliper servicing, pad replacement, and fluid bleeding procedures. Front typically dual piston, rear single piston.
Passive Features
Frame Construction:
Aluminum alloy twin-spar frame for rigidity and light weight.
💡 Technology Features
Infotainment
Instrumentation:
Digital speedometer, analog tachometer, odometer, trip meter, coolant temperature gauge, neutral indicator, turn signal indicators, high beam indicator.
Driver Assistance
Electronic Aids:
None in the modern sense; focused on mechanical performance. Aprilia Power Displacement (APDC) system is an engine performance enhancement.
🔧 Maintenance
Service Intervals
Oil Change:
Manual will specify interval based on mileage or operating hours; typically linked to pre-mix or oil injection system checks.
Spark Plug Replacement:
Refer to manual for specific mileage interval. Crucial for two-stroke performance.
Air Filter Cleaning/Replacement:
Manual specifies intervals, often based on operating conditions.
Clutch wear, carburetor jetting sensitivity, exhaust valve operation, gearbox seals, electrical connections due to vibration. Manual provides guidance for diagnosis and repair of these.
Performance Tips:
Proper pre-mix ratios, regular decarbonization, correct jetting for atmospheric conditions, and regular cleaning of the power valve mechanism are critical for optimal two-stroke performance. Manual details these procedures.
📚 Vehicle History
Brand Heritage
Manufacturer:
Aprilia is an Italian manufacturer renowned for its performance motorcycles, particularly in the sportbike and racing segments. Founded in 1945.
Model Evolution
Rs125 Lineage:
The RS125 is a long-standing model in Aprilia's lineup, known for its sporty design, lightweight chassis, and potent two-stroke engine, often serving as an entry point into performance motorcycling. This generation saw updates to styling and emissions compliance.
Production
Manufacturing Origin:
Italy
🏆 Awards & Recognition
Recognitions
Model Reputation:
The Aprilia RS125 is widely recognized as a benchmark in the 125cc sportbike class for its handling, performance, and racing pedigree. Often a favorite for track days and entry-level racing series.
Ratings
Review Consensus:
Consistently praised for its aggressive styling, responsive engine (for a 125cc two-stroke), and capable chassis, offering a true supersport experience at a smaller displacement.