🏷️ Basic Information Identification Make: Aprilia Model: RS 125 Model Code: RS125 Year: 1999-2004 Codes Chassis Code Range: RP, RL 👋 Introduction Market Position Target Audience: Aprilia RS 125 owners seeking to perform maintenance and repairs themselves, independent repair shops. Competitive Analysis Value Proposition: Provides factory-level repair information, enabling significant cost savings compared to professional servicing. Key Features Accessibility: Instant download, available anytime, anywhere. Comprehensiveness: Covers all service and repair jobs, from basic maintenance to complex overhauls. Quality: Professional quality, detailed, factory-type documentation. 📋 Manual Details Coverage Areas Coverage Scope: Comprehensive Service and Repair Page Count Estimated Page Count: 400+ Manual Type Manual Type: Factory-Type Service/Repair Manual Language Language: English Format Format: PDF (Digital Download) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine disassembly, assembly, tuning, lubrication system, cooling system, fuel system (carburetor), exhaust system. Engine Electrical: Ignition system, starting system, charging system, CDI unit, wiring diagrams, troubleshooting. Transmission: Gearbox disassembly, assembly, inspection, clutch operation and adjustment, gear shift mechanism. Chassis: Frame inspection, swingarm, rear shock absorber, linkage. Suspension: Front fork (upside-down) overhaul, damper rod, seals, oil specifications, rear shock absorber adjustment. Brakes: Front and rear brake system inspection, hydraulic system bleeding, pad replacement, caliper service, master cylinder overhaul. Wheels And Tires: Wheel bearing inspection and replacement, tire pressure specifications, rim sizes, spoke tension adjustment (if applicable). Fuel System: Carburetor identification (e.g., Dell'Orto PHBH), jetting specifications, float adjustment, fuel tank, fuel lines. Electrical System: Headlight, taillight, indicators, horn, battery specifications, fuse box, ignition switch, wiring harness routing. Bodywork And Fairings: Fairing removal and installation, seat, tank, handlebars, footpegs, levers, and controls. Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug checks, chain adjustment and lubrication, coolant checks, brake fluid checks. Troubleshooting Guides: Step-by-step diagnostic procedures for common and uncommon issues. Engine Rebuilds: Detailed instructions for top-end and bottom-end engine rebuilds, including piston, ring, and cylinder service. Carburetor Tuning: Idle speed adjustment, mixture control, jetting changes based on altitude and modifications. Suspension Setup: Fork oil level and type, spring preload adjustment, damping adjustments. Electrical Diagnostics: Use of multimeters, testing components, identifying short circuits and open circuits. Brake System Maintenance: Bleeding sequence, fluid types, seal replacement. Technical Depth Depth Of Information: Factory-level detail, suitable for professional technicians and advanced DIY enthusiasts. Diagrams And Illustrations: High-quality, detailed diagrams and exploded views of all major components. Torque Specifications: Precise torque values for all critical fasteners. Clearances And Tolerances: Specified clearances for engine components, bearings, and other critical parts. 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text content for quick information retrieval. Printability: Printable pages for on-hand reference. Print Quality Image Resolution: High-resolution images and diagrams suitable for clear viewing. Binding Type Binding: N/A (Digital PDF) Paper Type Paper Quality: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, 2-stroke, single-cylinder Displacement: 124.8 cc (approx.) Bore X Stroke: 54 mm x 54.5 mm (approx.) Compression Ratio: Variable depending on model year/variant, typically 8.5:1 - 9.5:1 Power Output: Approximately 15-33 hp (depending on restrictor status and model variant) Torque Output: Approximately 11-16 Nm (depending on model variant) Performance Reed Valve System: Yes, typically multi-petal reed block. Exhaust System: Expansion chamber, often with a catalytic converter in later models (EU emissions). Fuel System Carburetor Type: Dell'Orto PHBH 28/30 (common), Keihin (less common) Fuel Type: Unleaded gasoline (minimum 95 RON recommended), 2-stroke oil injection. Oil Injection System: Automatic oil-fuel mixing system. 🔧 Transmission Standard Transmission Type: 6-speed constant mesh Clutch Type: Wet, multi-plate Features Gear Ratios: Specific gear ratios detailed in the manual, varying slightly by year/model. Final Drive: Chain drive, typically 12/40 or similar ratio. Transmission Oil Type: API GL-4, SAE 75W/90 or 80W/90 gear oil (check manual for specific capacity). 📐 Dimensions Exterior Length: Approx. 1990 mm Width: Approx. 750 mm Height: Approx. 1100 mm Wheelbase: Approx. 1375 mm Weights Dry Weight: Approx. 110-115 kg Fuel Tank Capacity: Approx. 12 liters Oil Tank Capacity: Approx. 1.5 liters 🛡️ Safety Features Ratings Safety Ratings: N/A (Motorcycle - compliance with road regulations) Active Features Braking System: Hydraulic disc brakes front and rear. Brembo calipers common on many models. Lighting: Halogen headlight, LED taillight/brake light (depending on year), turn signals. Passive Features Chassis Design: Aluminum twin-spar frame for rigidity and light weight. Ergonomics: Sportbike riding position, adjustable levers. 💡 Technology Features Infotainment Infotainment Features: N/A (Focus on performance and riding dynamics) Driver Assistance Rider Assistance: N/A (Basic motorcycle controls) 🔧 Maintenance Service Intervals Engine Oil Change: Every 3,000 - 5,000 km or annually, depending on usage and oil quality. Spark Plug Check: Every 3,000 - 6,000 km. Replacement frequency depends on plug type. Air Filter Cleaning: Every 3,000 - 5,000 km. Service more frequently in dusty conditions. Chain Lubrication And Adjustment: Every 500 - 1,000 km or after washing/wet riding. Coolant Check And Flush: Check level regularly. Flush and replace every 2 years....
Unleaded gasoline (minimum 95 RON recommended), 2-stroke oil injection.
Oil Injection System:
Automatic oil-fuel mixing system.
🔧 Transmission
Standard
Transmission Type:
6-speed constant mesh
Clutch Type:
Wet, multi-plate
Features
Gear Ratios:
Specific gear ratios detailed in the manual, varying slightly by year/model.
Final Drive:
Chain drive, typically 12/40 or similar ratio.
Transmission Oil Type:
API GL-4, SAE 75W/90 or 80W/90 gear oil (check manual for specific capacity).
📐 Dimensions
Exterior
Length:
Approx. 1990 mm
Width:
Approx. 750 mm
Height:
Approx. 1100 mm
Wheelbase:
Approx. 1375 mm
Weights
Dry Weight:
Approx. 110-115 kg
Fuel Tank Capacity:
Approx. 12 liters
Oil Tank Capacity:
Approx. 1.5 liters
🛡️ Safety Features
Ratings
Safety Ratings:
N/A (Motorcycle - compliance with road regulations)
Active Features
Braking System:
Hydraulic disc brakes front and rear. Brembo calipers common on many models.
Lighting:
Halogen headlight, LED taillight/brake light (depending on year), turn signals.
Passive Features
Chassis Design:
Aluminum twin-spar frame for rigidity and light weight.
Ergonomics:
Sportbike riding position, adjustable levers.
💡 Technology Features
Infotainment
Infotainment Features:
N/A (Focus on performance and riding dynamics)
Driver Assistance
Rider Assistance:
N/A (Basic motorcycle controls)
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 3,000 - 5,000 km or annually, depending on usage and oil quality.
Spark Plug Check:
Every 3,000 - 6,000 km. Replacement frequency depends on plug type.
Air Filter Cleaning:
Every 3,000 - 5,000 km. Service more frequently in dusty conditions.
Chain Lubrication And Adjustment:
Every 500 - 1,000 km or after washing/wet riding.
Coolant Check And Flush:
Check level regularly. Flush and replace every 2 years.
Brake Fluid Flush:
Every 2 years or as needed based on condition.
Fluid Specifications
Engine Oil:
Not applicable for 2-stroke premix, but oil injection system requires specific 2-stroke injector oil (e.g., Castrol TTS, Motul 710).
Fork Oil Type:
Typically SAE 5W or 10W fork oil. Capacity: ~330-340 ml per leg (refer to manual for exact type and quantity).
Brake Fluid Type:
DOT 4
Coolant Type:
Ethylene glycol-based antifreeze with corrosion inhibitors (typically a 50/50 mix with distilled water).
Known Issues
Common Issues:
Carburetor jetting sensitivity to altitude/temperature, power valve sticking, clutch wear, occasional electrical gremlins (e.g., CDI unit), exhaust valve issues.
Preventative Measures:
Regular cleaning of power valve, proper 2-stroke oil mixture, regular carburetor cleaning, ensuring correct spark plug heat range.
📚 Vehicle History
Brand Heritage
Aprilia Heritage:
Aprilia is an Italian motorcycle manufacturer known for its sport-oriented and racing pedigree, particularly in the small-displacement categories.
Model Evolution
Rs125 Evolution:
The RS 125 has been a flagship model for Aprilia in the 125cc sportbike segment, evolving through various engine updates, chassis refinements, and cosmetic changes from its introduction. The 1999-2004 period represents a significant iteration of this popular model.
Production
Production Period:
1999-2004
Manufacturing Location:
Italy
🏆 Awards & Recognition
Recognitions
Segment Recognition:
The Aprilia RS 125 has consistently been regarded as one of the best 125cc sportbikes in its class, often praised for its handling, braking, and premium feel compared to competitors.
Ratings
Performance Reviews:
Frequently received high marks in motorcycle reviews for its track-day capability and exhilarating 2-stroke performance.