🏷️ Basic Information
Identification
Make:
Aprilia
Model:
RS125
Model Variant:
Sport Production
Generation
Generation Code:
Rotax 122
Codes
Engine Family:
Rotax 122
👋 Introduction
Market Position
Target Audience:
Do-it-yourselfer (DIY) and experienced mechanics
Value Proposition:
Inexpensive way to keep the motorcycle working properly, save on repair costs
Competitive Analysis
Manual Superiority:
Considered the number one source for repair and service information for the specified model years.
Key Features
Completeness:
100% complete and intact, no missing/corrupt pages or sections.
Accessibility:
Searchable and bookmarked PDF for easy navigation and information retrieval.
📋 Manual Details
Coverage Areas
Covered Years:
1999, 2000, 2001, 2002, 2003
Page Count
Estimated Page Count:
High (exact number not specified, but described as 'complete')
Manual Type
Type:
Official Service Repair Manual
Language
Language:
English
Format
Digital Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Complete tear down and rebuild, fuel system, lubrication, cooling, combustion, crankcase, piston, cylinder, crankshaft, balancer, cylinder head, valves, alternator, starter clutch
Transmission Clutch:
Gearbox, clutch, transmission system
Chassis Suspension:
Front wheel, steering system, rear wheel system, suspension
Brakes:
Braking system
Electrical:
Electrical system, battery, charging system, ignition system, electric starter, lights, meters, switches, wiring diagrams
Bodywork Exhaust:
Fenders, exhaust pipe, body panels, exhaust system, body & fixtures
Wheels Tires:
Wheels & Tyres
Cooling System:
Cooling system
Fuel Injection:
Fuel injection system
Procedures Included
Maintenance:
Periodic checks & Adjustments, general maintenance
Repair:
Complete tear down and rebuild, detailed repair procedures for all systems
Diagnostics:
Troubleshooting, diagnostic procedures
Torque Specs:
Comprehensive torque specifications for all fasteners and critical components.
Wiring Diagrams:
Detailed wiring schematics for the entire electrical system.
Technical Depth
Depth:
Comprehensive, covering complete disassembly to detailed component repair and system diagnostics
Component Rebuild:
Detailed instructions for complete rebuilds of engine, gearbox, suspension, and braking systems.
📊 Manual Specifications
File Format
Readability:
Searchable, Bookmarked
Software Requirements:
Adobe PDF Reader, WinZip
Zoom Capability:
Yes, allows zooming in/out for detailed viewing.
Print Quality
Printability:
Fully Printable
Visuals:
Hundreds of photos, detailed illustrations, exploded diagrams, drawings
Binding Type
Delivery Format:
Instant Download (Digital)
Paper Type
Durability:
Not applicable (Digital Format)
Compatibility
Operating Systems:
Compatible with all versions of Windows & Mac.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Two-stroke, single-cylinder
Engine Displacement:
124.8 cc (approximate)
Engine Code:
Rotax 122 (common for this era)
Performance
Horsepower:
Approx. 30-34 HP (varies by market and specific tune)
Torque:
Specific torque figures available within the manual
Fuel System
Fuel Delivery:
Carburetor (e.g., Dell'Orto PHBH 28/30, Mikuni VM28) or Fuel Injection (depending on market variant and year, though the manual lists 'Fuel injection system')
Cooling System
Cooling Method:
Liquid-cooled
🔧 Transmission
Standard
Transmission Type:
6-speed constant mesh
Features
Clutch Type:
Wet, multi-plate
📐 Dimensions
Exterior
Body Style:
Full faired sportbike
Weights
Dry Weight:
Approx. 147 kg (324 lbs) - exact figure varies slightly by year
🛡️ Safety Features
Active Features
Braking System:
Front: Disc brake, Rear: Disc brake (specific caliper and rotor sizes detailed in manual)
Passive Features
Frame Construction:
Aluminum alloy twin-spar frame
💡 Technology Features
Infotainment
Instrument Cluster:
Analog tachometer, speedometer, coolant temperature gauge, indicator lights (details in Electrical System section).
Driver Assistance
ABS:
Not typically equipped on this model, but manual may cover braking system diagnostics.
Connectivity
Charging System:
Covers alternator and battery charging system components and troubleshooting.
🔧 Maintenance
Service Intervals
Oil Change:
Specific intervals for 2-stroke oil and gearbox oil detailed in manual.
Spark Plug Service:
Intervals for inspection and replacement provided.
Air Filter Cleaning:
Procedures and frequency for air filter maintenance included.
Fluid Specifications
Engine Oil:
Specifications for 2-stroke premix or oil injection system oil provided.
Gearbox Oil:
Recommended type and quantity for the transmission gearbox specified.
Coolant:
Type and mixture ratio for the liquid cooling system detailed.
Known Issues
Top End Wear:
Common for high-performance 2-strokes; manual provides procedures for piston, ring, and cylinder inspection/replacement.
Reed Valve Performance:
Manual covers inspection and potential replacement of reed valves for optimal performance.
Carburetor Tuning:
Detailed guidance on carburetor settings and troubleshooting is a key feature.
📚 Vehicle History
Brand Heritage
Manufacturer Reputation:
Aprilia is renowned for its racing pedigree and performance-oriented sportbikes.
Model Evolution
Rs125 Legacy:
The RS125 is a highly regarded entry-level sportbike, often used in track days and racing series for its sharp handling and potent two-stroke engine.
Production
Manufacturing Location:
Italy
🏆 Awards & Recognition
Recognitions
Model Popularity:
The RS125 is widely recognized as a benchmark in the 125cc sportbike category for its performance and handling.
Fenders, exhaust pipe, body panels, exhaust system, body & fixtures
Wheels Tires:
Wheels & Tyres
Cooling System:
Cooling system
Fuel Injection:
Fuel injection system
Procedures Included
Maintenance:
Periodic checks & Adjustments, general maintenance
Repair:
Complete tear down and rebuild, detailed repair procedures for all systems
Diagnostics:
Troubleshooting, diagnostic procedures
Torque Specs:
Comprehensive torque specifications for all fasteners and critical components.
Wiring Diagrams:
Detailed wiring schematics for the entire electrical system.
Technical Depth
Depth:
Comprehensive, covering complete disassembly to detailed component repair and system diagnostics
Component Rebuild:
Detailed instructions for complete rebuilds of engine, gearbox, suspension, and braking systems.
📊 Manual Specifications
File Format
Readability:
Searchable, Bookmarked
Software Requirements:
Adobe PDF Reader, WinZip
Zoom Capability:
Yes, allows zooming in/out for detailed viewing.
Print Quality
Printability:
Fully Printable
Visuals:
Hundreds of photos, detailed illustrations, exploded diagrams, drawings
Binding Type
Delivery Format:
Instant Download (Digital)
Paper Type
Durability:
Not applicable (Digital Format)
Compatibility
Operating Systems:
Compatible with all versions of Windows & Mac.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Two-stroke, single-cylinder
Engine Displacement:
124.8 cc (approximate)
Engine Code:
Rotax 122 (common for this era)
Performance
Horsepower:
Approx. 30-34 HP (varies by market and specific tune)
Torque:
Specific torque figures available within the manual
Fuel System
Fuel Delivery:
Carburetor (e.g., Dell'Orto PHBH 28/30, Mikuni VM28) or Fuel Injection (depending on market variant and year, though the manual lists 'Fuel injection system')
Cooling System
Cooling Method:
Liquid-cooled
🔧 Transmission
Standard
Transmission Type:
6-speed constant mesh
Features
Clutch Type:
Wet, multi-plate
📐 Dimensions
Exterior
Body Style:
Full faired sportbike
Weights
Dry Weight:
Approx. 147 kg (324 lbs) - exact figure varies slightly by year
🛡️ Safety Features
Active Features
Braking System:
Front: Disc brake, Rear: Disc brake (specific caliper and rotor sizes detailed in manual)
Passive Features
Frame Construction:
Aluminum alloy twin-spar frame
💡 Technology Features
Infotainment
Instrument Cluster:
Analog tachometer, speedometer, coolant temperature gauge, indicator lights (details in Electrical System section).
Driver Assistance
ABS:
Not typically equipped on this model, but manual may cover braking system diagnostics.
Connectivity
Charging System:
Covers alternator and battery charging system components and troubleshooting.
🔧 Maintenance
Service Intervals
Oil Change:
Specific intervals for 2-stroke oil and gearbox oil detailed in manual.
Spark Plug Service:
Intervals for inspection and replacement provided.
Air Filter Cleaning:
Procedures and frequency for air filter maintenance included.
Fluid Specifications
Engine Oil:
Specifications for 2-stroke premix or oil injection system oil provided.
Gearbox Oil:
Recommended type and quantity for the transmission gearbox specified.
Coolant:
Type and mixture ratio for the liquid cooling system detailed.
Known Issues
Top End Wear:
Common for high-performance 2-strokes; manual provides procedures for piston, ring, and cylinder inspection/replacement.
Reed Valve Performance:
Manual covers inspection and potential replacement of reed valves for optimal performance.
Carburetor Tuning:
Detailed guidance on carburetor settings and troubleshooting is a key feature.
📚 Vehicle History
Brand Heritage
Manufacturer Reputation:
Aprilia is renowned for its racing pedigree and performance-oriented sportbikes.
Model Evolution
Rs125 Legacy:
The RS125 is a highly regarded entry-level sportbike, often used in track days and racing series for its sharp handling and potent two-stroke engine.
Production
Manufacturing Location:
Italy
🏆 Awards & Recognition
Recognitions
Model Popularity:
The RS125 is widely recognized as a benchmark in the 125cc sportbike category for its performance and handling.