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Aprilia RS4 125 Motorcycle Complete Workshop Service Repair Manual 2011 2012 2013 2014

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🏷️ Basic Information Identification Make: Aprilia Model: RS4 125 Model Variant: Full Fairing Sportbike Product Type: Complete Workshop Service Repair Manual Codes Covered Model Years: 2011, 2012, 2013, 2014 Internal Product Code: APRILIA_RS4_125_2011_2014_WSM 👋 Introduction Market Position Category: Entry-level sportbike, lightweight motorcycle. Target Audience: New riders, commuting, track day enthusiasts, riders seeking a sporty 125cc experience. Competitive Analysis Key Competitors: Yamaha YZF-R125, KTM RC 125, Honda CBR125R, Suzuki GSX-R125. Unique Selling Proposition: Aprilia's reputation for sporty chassis dynamics and Italian design. Key Features Design Philosophy: Sportbike styling derived from larger Aprilia models, agile handling, performance-oriented chassis. Manual Value Proposition: Empowers owners to perform their own maintenance and repairs, saving significant costs and extending vehicle life. 📋 Manual Details Coverage Areas Engine Overhaul: Yes Transmission Service: Yes Electrical System Diagnostics: Yes Suspension And Forks: Yes Braking System Maintenance: Yes Chassis And Frame Repair: Yes Fuel And Emission Systems: Yes Cooling System Service: Yes Bodywork And Fairings: Yes Troubleshooting Guides: Yes Torque Specifications: Yes Wiring Diagrams: Yes Maintenance Schedules: Yes Diagnostic Procedures: Yes Special Tool Requirements: Yes All Engine Variants: Yes All Trim Levels: Yes All Transmission Types: Yes Page Count Estimated Pages: 300+ Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: Digital Download (PDF) Accessibility: Printable, Tablet/Smartphone Compatible Software Requirement: Adobe Reader (Free) Delivery Delivery Method: Instant Email Delivery 📖 Manual Coverage Systems Covered Engine Mechanical: Cylinder head, valves, piston, connecting rod, crankshaft, timing, lubrication system, oil pump, oil filter. Fuel System: Fuel injection system, throttle body, fuel pump, fuel filter, injectors, fuel pressure regulator. Ignition System: ECU, ignition coils, spark plugs, crankshaft position sensor, camshaft position sensor. Cooling System: Radiator, coolant pump, thermostat, hoses, fan, coolant specifications. Exhaust System: Exhaust manifold, catalytic converter, muffler, lambda sensor. Transmission And Drivetrain: Clutch operation, gear selection mechanism, final drive (chain and sprockets), transmission fluid. Suspension System: Front telescopic forks (spring rate, damping, oil levels), rear monoshock absorber (pre-load adjustment, damping). Braking System: Front and rear disc brakes, brake calipers, master cylinders, brake fluid specifications, bleeding procedures, ABS (if equipped). Wheel And Tire Assembly: Wheel bearing replacement, tire pressure recommendations, wheel specifications. Electrical System: Battery, starter motor, alternator/generator, lighting system (headlight, taillight, turn signals), horn, fuses, relays, wiring harness. Instrumentation And Controls: Dashboard assembly, switches, levers, throttle grip, brake levers. Frame And Chassis: Frame inspection, swingarm, steering head bearings, rear-sets. Bodywork And Fairings: Fairing removal and installation, seat assembly, fuel tank mounting, front fender, rear fender. Procedures Included Preventive Maintenance: Oil changes, filter replacements, chain adjustment, brake pad inspection, tire wear check, coolant flush. Routine Service: Scheduled maintenance checks, fluid level top-ups, spark plug replacement. Engine Repair And Rebuild: Top-end rebuild, bottom-end overhaul, valve clearance adjustment, piston ring replacement. Transmission Troubleshooting: Clutch adjustment and replacement, gear shifting issues diagnosis, output shaft seal replacement. Electrical Troubleshooting: Diagnosis of starting problems, charging system faults, lighting malfunctions, sensor issues. Suspension Servicing: Fork seal replacement, fork oil change, rear shock absorber servicing, spring replacement. Brake System Repair: Brake pad replacement, caliper overhaul, master cylinder rebuild, brake line replacement, bleeding procedure. Wheel Bearing Replacement: Front and rear wheel bearing renewal. Steering Head Bearing Service: Inspection and replacement of steering head bearings. Fairing Removal And Installation: Step-by-step guide for body panel disassembly and reassembly. Diagnostic Fault Code Retrieval: Methods for accessing and interpreting diagnostic trouble codes (DTCs). Bodywork And Cosmetic Repair: Minor dent repair, scratch removal guidance. Technical Depth Depth: Comprehensive (from basic maintenance to full engine rebuilds and diagnostics). Diagnostic Capability: Advanced diagnostic procedures for electrical and mechanical systems. Rebuild Procedures: Detailed instructions for complete engine and transmission rebuilds. Specifications: Inclusion of critical torque values, fluid capacities, and clearances. 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text content for quick information retrieval. Print Quality Image Resolution: High-resolution images and diagrams for clarity. Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Single-cylinder, four-stroke, liquid-cooled. Displacement: 124.2 cc (7.58 cu in). Bore X Stroke: 58 mm x 47 mm. Compression Ratio: 12.0:1 (typical). Valve Train: DOHC, 4 valves per cylinder. Performance Claimed Horsepower: ~15 hp @ 10,000 rpm (subject to regional restrictions). Claimed Torque: ~10 Nm @ 8,000 rpm (subject to regional restrictions). Fuel System Fuel Delivery: Electronic Fuel Injection (EFI). Fuel Type: Unleaded gasoline (min 95 RON recommended). Lubrication System Oil Type Recommendation: Fully synthetic motorcycle oil, SAE 10W-40 or 15W-50 meeting API SG/SH/SJ/SL or JASO MA/MA2. Oil Capacity With Filter Change: ~1.2 Liters. Cooling System Coolant Type: Ethylene glycol-based coolant with corrosion inhibitors, typically a 50/50 mix with distilled water. 🔧 Transmission Standard Transmission Type: 6-speed constant mesh. Clutch Type: Wet, multi-plate clutch. Features Gear Ratios: Detailed ratios for each gear are provided within the manual. Final Drive: O-ring sealed chain. 📐 Dimensions Exterior Length: ~2000 mm (approximate). Width: ~750...
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Aprilia RS4 125 Motorcycle Complete Workshop Service Repair Manual 2011 2012 2013 2014
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
RS4 125
Model Variant:
Full Fairing Sportbike
Product Type:
Complete Workshop Service Repair Manual
Codes
Covered Model Years:
2011, 2012, 2013, 2014
Internal Product Code:
APRILIA_RS4_125_2011_2014_WSM
👋 Introduction
Market Position
Category:
Entry-level sportbike, lightweight motorcycle.
Target Audience:
New riders, commuting, track day enthusiasts, riders seeking a sporty 125cc experience.
Competitive Analysis
Key Competitors:
Yamaha YZF-R125, KTM RC 125, Honda CBR125R, Suzuki GSX-R125.
Unique Selling Proposition:
Aprilia's reputation for sporty chassis dynamics and Italian design.
Key Features
Design Philosophy:
Sportbike styling derived from larger Aprilia models, agile handling, performance-oriented chassis.
Manual Value Proposition:
Empowers owners to perform their own maintenance and repairs, saving significant costs and extending vehicle life.
📋 Manual Details
Coverage Areas
Engine Overhaul:
Yes
Transmission Service:
Yes
Electrical System Diagnostics:
Yes
Suspension And Forks:
Yes
Braking System Maintenance:
Yes
Chassis And Frame Repair:
Yes
Fuel And Emission Systems:
Yes
Cooling System Service:
Yes
Bodywork And Fairings:
Yes
Troubleshooting Guides:
Yes
Torque Specifications:
Yes
Wiring Diagrams:
Yes
Maintenance Schedules:
Yes
Diagnostic Procedures:
Yes
Special Tool Requirements:
Yes
All Engine Variants:
Yes
All Trim Levels:
Yes
All Transmission Types:
Yes
Page Count
Estimated Pages:
300+
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Digital Download (PDF)
Accessibility:
Printable, Tablet/Smartphone Compatible
Software Requirement:
Adobe Reader (Free)
Delivery
Delivery Method:
Instant Email Delivery
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Cylinder head, valves, piston, connecting rod, crankshaft, timing, lubrication system, oil pump, oil filter.
Fuel System:
Fuel injection system, throttle body, fuel pump, fuel filter, injectors, fuel pressure regulator.
Ignition System:
ECU, ignition coils, spark plugs, crankshaft position sensor, camshaft position sensor.
Cooling System:
Radiator, coolant pump, thermostat, hoses, fan, coolant specifications.
Exhaust System:
Exhaust manifold, catalytic converter, muffler, lambda sensor.
Transmission And Drivetrain:
Clutch operation, gear selection mechanism, final drive (chain and sprockets), transmission fluid.
Suspension System:
Front telescopic forks (spring rate, damping, oil levels), rear monoshock absorber (pre-load adjustment, damping).
Braking System:
Front and rear disc brakes, brake calipers, master cylinders, brake fluid specifications, bleeding procedures, ABS (if equipped).
Wheel And Tire Assembly:
Wheel bearing replacement, tire pressure recommendations, wheel specifications.
Electrical System:
Battery, starter motor, alternator/generator, lighting system (headlight, taillight, turn signals), horn, fuses, relays, wiring harness.
Instrumentation And Controls:
Dashboard assembly, switches, levers, throttle grip, brake levers.
Frame And Chassis:
Frame inspection, swingarm, steering head bearings, rear-sets.
Bodywork And Fairings:
Fairing removal and installation, seat assembly, fuel tank mounting, front fender, rear fender.
Procedures Included
Preventive Maintenance:
Oil changes, filter replacements, chain adjustment, brake pad inspection, tire wear check, coolant flush.
Routine Service:
Scheduled maintenance checks, fluid level top-ups, spark plug replacement.
Engine Repair And Rebuild:
Top-end rebuild, bottom-end overhaul, valve clearance adjustment, piston ring replacement.
Transmission Troubleshooting:
Clutch adjustment and replacement, gear shifting issues diagnosis, output shaft seal replacement.
Electrical Troubleshooting:
Diagnosis of starting problems, charging system faults, lighting malfunctions, sensor issues.
Suspension Servicing:
Fork seal replacement, fork oil change, rear shock absorber servicing, spring replacement.
Brake System Repair:
Brake pad replacement, caliper overhaul, master cylinder rebuild, brake line replacement, bleeding procedure.
Wheel Bearing Replacement:
Front and rear wheel bearing renewal.
Steering Head Bearing Service:
Inspection and replacement of steering head bearings.
Fairing Removal And Installation:
Step-by-step guide for body panel disassembly and reassembly.
Diagnostic Fault Code Retrieval:
Methods for accessing and interpreting diagnostic trouble codes (DTCs).
Bodywork And Cosmetic Repair:
Minor dent repair, scratch removal guidance.
Technical Depth
Depth:
Comprehensive (from basic maintenance to full engine rebuilds and diagnostics).
Diagnostic Capability:
Advanced diagnostic procedures for electrical and mechanical systems.
Rebuild Procedures:
Detailed instructions for complete engine and transmission rebuilds.
Specifications:
Inclusion of critical torque values, fluid capacities, and clearances.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text content for quick information retrieval.
Print Quality
Image Resolution:
High-resolution images and diagrams for clarity.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Single-cylinder, four-stroke, liquid-cooled.
Displacement:
124.2 cc (7.58 cu in).
Bore X Stroke:
58 mm x 47 mm.
Compression Ratio:
12.0:1 (typical).
Valve Train:
DOHC, 4 valves per cylinder.
Performance
Claimed Horsepower:
~15 hp @ 10,000 rpm (subject to regional restrictions).
Claimed Torque:
~10 Nm @ 8,000 rpm (subject to regional restrictions).
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI).
Fuel Type:
Unleaded gasoline (min 95 RON recommended).
Lubrication System
Oil Type Recommendation:
Fully synthetic motorcycle oil, SAE 10W-40 or 15W-50 meeting API SG/SH/SJ/SL or JASO MA/MA2.
Oil Capacity With Filter Change:
~1.2 Liters.
Cooling System
Coolant Type:
Ethylene glycol-based coolant with corrosion inhibitors, typically a 50/50 mix with distilled water.
🔧 Transmission
Standard
Transmission Type:
6-speed constant mesh.
Clutch Type:
Wet, multi-plate clutch.
Features
Gear Ratios:
Detailed ratios for each gear are provided within the manual.
Final Drive:
O-ring sealed chain.
📐 Dimensions
Exterior
Length:
~2000 mm (approximate).
Width:
~750 mm (approximate).
Height:
~1100 mm (approximate).
Wheelbase:
~1350 mm (approximate).
Weights
Dry Weight:
~130 kg (approximate).
Curb Weight:
~145 kg (approximate, with all fluids).
Capacities
Fuel Tank Capacity:
~13.0 Liters.
🛡️ Safety Features
Ratings
Crash Test Information:
N/A (Motorcycle safety ratings vary significantly by region and testing methodology; manual focuses on mechanical safety.)
Active Features
Braking System:
Front radial caliper with 300mm disc, Rear caliper with 220mm disc. ABS optional on certain models.
Lighting:
Halogen headlight, LED taillight and turn signals (model dependent).
Passive Features
Chassis Design:
Sturdy perimeter frame for chassis rigidity and rider confidence.
Ergonomics:
Sportbike riding position designed for control and feedback.
💡 Technology Features
Infotainment
Dashboard Type:
Digital LCD instrument cluster.
Display Features:
Speedometer, tachometer, odometer, trip meters, fuel level indicator, clock, coolant temperature warning.
Driver Assistance
ABS Availability:
Optional Anti-lock Braking System on select market configurations.
Connectivity
Diagnostic Port:
On-board diagnostics (OBD) port for electronic troubleshooting.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 6,000 km or 6 months, whichever comes first.
Oil Filter Replacement Interval:
Every 6,000 km or when oil is changed.
Air Filter Cleaning Interval:
Every 6,000 km.
Spark Plug Replacement Interval:
Every 12,000 km.
Valve Clearance Check Interval:
Every 12,000 km or as specified by manufacturer.
Chain Adjustment Inspection:
Every 1,000 km.
Fluid Specifications
Brake Fluid Type:
DOT 4.
Coolant Mixture Ratio:
50% coolant / 50% distilled water.
Fork Oil Type And Level:
Specific viscosity and level detailed in manual (e.g., SAE 10W, 450ml per leg).
Known Issues
Common Wear Items:
Clutch plates, chain and sprockets, brake pads, fork seals.
Potential Electrical Quirks:
Battery charging system issues (rectifier/stator) or sensor failures can occur over time (manual addresses diagnosis).
Engine Performance Consistency:
Maintaining correct valve clearances and fuel system cleanliness is crucial for optimal performance.
📚 Vehicle History
Brand Heritage
Manufacturer:
Aprilia (Italian motorcycle manufacturer).
Reputation:
Known for performance-oriented motorcycles, racing heritage, and innovative design.
Model Evolution
Predecessor:
Aprilia RS 125 (various iterations).
Evolutionary Changes For Rs4 125:
Introduction of modern styling, updated engine management, improved chassis components, and potentially ABS.
Production
Production Years Covered:
2011-2014 (as per manual scope).
Manufacturing Location:
Primarily Italy.
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
While specific awards for the RS4 125 model may vary, Aprilia consistently receives recognition for its sportbike engineering and racing prowess.
Ratings
Motorcycle Reviews:
Often praised for its sharp styling, agile handling, and premium feel within the 125cc segment.
Certifications
Emission Standards:
Complies with relevant Euro emission standards for its production years.
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